Still SXH-20 Original Instructions Manual
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Still SXH-20 Original Instructions Manual

Electric pallet truck
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Original instructions
Electric pallet truck
SXH-20
1609 2367
11548011551 EN - 02/2021 - 07

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Summary of Contents for Still SXH-20

  • Page 1 Original instructions Electric pallet truck SXH-20 1609 2367 11548011551 EN - 02/2021 - 07...
  • Page 3 Preface Address of manufacturer and  contact details STILL GmbH Berzeliusstraße 10 22113 Hamburg, Germany Tel. +49 (0) 40 7339-0 Fax: +49 (0) 40 7339-1622 Email: info@still.de Website: http://www.still.de 11548011551 EN - 02/2021 - 07...

  • Page 5: Table Of Contents

    Table of contents Introduction Your industrial truck ........... General .
  • Page 6 Table of contents Definition of responsible persons......... Operating company .
  • Page 7 Table of contents Driving ............. Defining directions .
  • Page 8 Table of contents Maintenance General maintenance information ........General .
  • Page 9 Table of contents Technical specifications SXH 20 datasheet ........... . 11548011551 EN - 02/2021 - 07...

  • Page 11: Introduction

    Introduction...

  • Page 12: Your Industrial Truck

    Introduction Your industrial truck Your industrial truck General The truck described in these operating instruc- tions corresponds to the applicable standards and safety regulations. If the truck is to be operated on public roads, it must conform to the existing national regula- tions for the country in which it is being used.

  • Page 13: Ce Labelling

    Introduction Your industrial truck CE labelling  The manufacturer uses CE labelling to indi- cate that the truck complies with the standards and regulations valid at the time of marketing. The supplied EC declaration of conformity confirms this. The CE labelling is attached to the nameplate.

  • Page 14: Ec Declaration Of Conformity

    Introduction EC declaration of conformity EC declaration of conformity Declaration STILL GmbH Berzeliusstrasse 10 22113 Hamburg GERMANY We declare that the machine Industrial truck according to these operating instructions Model according to these operating instructions conforms to the latest version of the Machinery Directive 2006/42/EC.

  • Page 15: Identification Label

    Introduction Identification label Identification label  NOTE Indicate the serial number for all technical en- quiries. Model Manufacturer Serial number Year of manufacture Unladen weight (without battery) in kg Maximum battery weight Minimum battery weight (for a lithium-ion battery, the weight of the ballast container is included) Additional weight (ballast weight) in kg Nominal motor power (kW)

  • Page 16: Eco-Design Requirements For Electric Motors And Variable Speed Drives

    Eco-design requirements for electric motors and variable speed drives Internet address and QR code  The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. Eco-design requirements for electric motors and variable...

  • Page 17: Spare Parts List

    Spare parts list  The spare parts list can be downloaded by en- tering the address https://sparepartlist.still.eu into a web browser or by scanning the QR code displayed to the side. When the web page is open, please type in...

  • Page 18: Permissible Use

    Introduction Permissible use Permissible use The truck described in these operating instruc- The purpose of obtaining these permissions in tions is suitable for lifting and transporting advance is to limit danger as far as possible. loads. The truck should only be used for the purpo- ses for which it was designed, as described in these instructions.

  • Page 19: Unauthorised Use

    Introduction Unauthorised use Unauthorised use Any danger caused as a result of unauthor- Transporting people is prohibited. ised use becomes the responsibility of the op- The forklift truck should not be used in areas erator or driver and not that of the manufactur- where there is a risk of fire, explosion or corro- sion, or in areas that are particularly dusty.
  • Page 20 Introduction Disposing of components and batteries 11548011551 EN - 02/2021 - 07...

  • Page 21: Safety

    Safety...

  • Page 22: Safety Regulations

    Safety Safety regulations Safety regulations Regular checks and technical inspections These operating instructions, which come with ● the truck, must be communicated to all those Recycling of lubricants, oils and batteries ● concerned and in particular to personnel re- Residual risks. ●...

  • Page 23: Safety Regulations For Handling Consumables

    Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables Refer to the maintenance data table for the WARNING permissible substances necessary for opera- Consumables can be dangerous. tion. It is necessary to follow the safety regulations when handling these substances.

  • Page 24: Hydraulic Fluid

    Safety Safety regulations for handling consumables Hydraulic fluid WARNING ENVIRONMENT NOTE During operation of the forklift truck, hy- draulic fluids are pressurised and are Hydraulic fluid is a water-polluting substance! hazardous to your health. Always store hydraulic fluid in containers com- –...

  • Page 25: Disposal Of Consumables

    Safety Safety regulations for handling consumables Disposal of consumables Any spillage of fluids such as hydraulic oil, ● ENVIRONMENT NOTE brake fluid or gear lubricant oil must be im- mediately soaked up with an oil-binding Materials that have to be disposed of following agent.

  • Page 26: Emissions

    Safety Emissions Emissions Noise emission values Calculated during the test cycle performed in accordance with standard EN 12053. Acoustic pressure level on the driver's compartment SXH 20 65 dB (A) Uncertainty ± 2.5 dB (A) NOTE Lower or higher noise values may occur when using industrial trucks, e.g.

  • Page 27: Residual Dangers, Residual Risks

    Safety Residual dangers, residual risks Residual dangers, residual risks Falling, tripping etc. when moving on the in- Despite all operational precautions and com- ● dustrial truck, especially in the wet, with pliance with standards and rules, the possibili- leaking consumables or icy surfaces. ty of additional risks when using the truck can- Loss of stability due to the load being unsta- not be entirely excluded.

  • Page 28: Definition Of Responsible Persons

    Safety Definition of responsible persons Definition of responsible persons Operating company The operating company is the natural or legal The operating company is responsible for the person or group who operates the truck or on scheduling and correct performance of regular whose authority the truck is used.
  • Page 29 Safety Definition of responsible persons Prohibition of use by unauthorised per- When leaving the truck, the driver must secure it against unauthorised use. sons The driver is responsible for the truck during working hours. He must not allow unauthor- ised persons to operate the truck. 11548011551 EN - 02/2021 - 07...

  • Page 30: Safety Tests

    Safety inspection based on time and ex-  traordinary incidents The operating company (see chapter entitled "Definition of responsible persons") must en- STILL GmbH Hamburg sure that the truck is checked by a specialist at least once a year or after noteworthy inci- Regelmäßige Prüfung dents.

  • Page 31: Overviews

    Overviews...

  • Page 32: Truck Overview

    Overviews Truck overview Truck overview Overview Backrest Operator presence pedal Support Load arms Lifting/lowering handle Steering wheel Battery hood Switch key or electronic key and display Technical compartment block Platform Control module Drive wheel Emergency off switch Stabiliser wheels Load wheels 11548011551 EN - 02/2021 - 07...

  • Page 33: Overview Of The Technical Compartment

    Overviews Truck overview Overview of the technical compartment Pump-motor unit Transmission gear Drive wheel Steering controller ES30–24 steering unit Electromagnetic brake Horn Traction motor 11548011551 EN - 02/2021 - 07...

  • Page 34: Control And Display Components

    Overviews Control and display components Control and display components Driver's compartment Switch key (or electronic key) Control unit Control button (Steering Knob device) Switch key (or electronic key) Display Emergency off switch Control unit Steering wheel Display 11548011551 EN - 02/2021 - 07...

  • Page 35: Electronic Key (Option)

    Overviews Control and display components Electronic key (option) Switch ON (operating mode) Key fault or incorrect code Switch OFF and awaiting code Time delay of automatic switch-off Programming mode active Operation Enter Status of LEDs Comments ○ red off ● continuous (by de- green (1) (correct PIN) * 1 2 3 4 5 #...
  • Page 36 Overviews Control and display components PROGRAMMING (truck switch OFF only (2)) To reactivate the default Restoring the ini- administrator code tial administrator (00000000), please con- code tact your agent or nearest dealer. Power switches off auto- ● red flashing ● green matically after 10 mi- Activating the au- flashing (5) (5 seconds...

  • Page 37: Display Operating Unit

    Overviews Control and display components Display operating unit Operator present light Error Code menu Battery indicator light Settings menu Temperature indicator light Drive wheel position menu Settings indicator light Truck status menu Warning indicator light Display of the operating time of the truck Drive programme indicator light Display of the battery charge Activity indicator light...

  • Page 38: Markings

    Overviews Markings Markings Labels Identification label Next inspection label Brand label Slinging label Consult operating instructions Danger instructions label Consult operating Model label instructions 11548011551 EN - 02/2021 - 07...

  • Page 39: Serial Number

    Overviews Markings Serial number  xx xxxx x xxxxx NOTE Indicate the serial number for all technical en- quiries. The serial number contains the following infor- mation: 1 Production location 2 Type 3 Year of production 4 Count number 7090_921-004 11548011551 EN - 02/2021 - 07...
  • Page 40 Overviews Markings 11548011551 EN - 02/2021 - 07...

  • Page 42: Technical Description

    Technical description Technical description Pallet truck SXH 20 is used for transporting The steering is controlled with a steering pallets and/or containers in small spaces. wheel and a control module. The drive unit is mounted on a turntable. The following model is available: Steering is provided by an electric geared mo- SXH 20: 2000 kg ●...

  • Page 43: List Of Checks Prior To Start-Up

    List of checks prior to start-up List of checks prior to start-up – Damaged or missing stickers must be re- WARNING placed in compliance with the marking posi- Damage or other defects on the truck or attachments tion table. (special equipment) can result in accidents. –...

  • Page 44: Checks And Actions Prior To Commissioning

    Checks and actions prior to commissioning Checks and actions prior to commissioning Commissioning  NOTE Check that no commands are activated before switching on the truck. – Check that the battery is connected and locked and that the hood is closed correctly. –...

  • Page 45: Checking The Brakes

    Checks and actions prior to commissioning Checking the brakes Braking by releasing the drive switch  – Drive the truck in direction (1) or (2). – Release the drive switch. The brake is activated until the truck stops completely. Braking by reversing the drive direction –...

  • Page 46: Truck Operating Instructions

    Truck operating instructions Truck operating instructions The trucks are designed for indoor and out- Speed must be reduced when moving over door use in non-hazardous atmospheres. The obstacles to prevent the truck from becoming temperature should be between -10°C and unbalanced and vibrations in the forklift opera- +45°C and the relative humidity of the air less tor's arms.
  • Page 47 Truck operating instructions Before using a side access truck, check that the bat- CAUTION tery is correctly locked. Risk of injury 11548011551 EN - 02/2021 - 07...

  • Page 48: Entering/Exiting The Truck

    Entering/exiting the truck Entering/exiting the truck  WARNING Risk of falling, tripping or slipping when entering/exit- ing the truck. – Hold the handhold (1) when entering or exiting the truck. – Pay attention to the step. DANGER Risk of injury To avoid accidental start-up, do not use the control module as a handle.

  • Page 49: Operator Presence Pedal

    Operator presence pedal Operator presence pedal  Pressing the operator presence pedal (1) ena- bles the truck functions. If the operator presence pedal (1) is released while the truck is moving, it brakes and slows to a stop. Releasing the operator presence pedal (1) ac- tivates the parking brake.

  • Page 50: Using The Display-Operating Unit

    Using the display-operating unit Using the display-operating unit Selection buttons  The operator selects the menus using the four selection buttons: The Blue Q(1) button to select Blue Q ● mode or Tortoise mode The left arrow button (2) to scroll left ●...

  • Page 51: Displaying The Drive Wheel Position

    Using the display-operating unit Displaying the drive wheel position  The truck operator can find out the position of the drive wheel by referring to the display. Proceed as follows: – Press the left arrow or right arrow button to scroll through the menu.
  • Page 52 Using the display-operating unit Managing battery charging  The operating unit shows the battery charge level. The operator can refer to the battery icon (1) or (2). The number of bars shown indicates the bat- tery charge level. From 0 to 20%: 1 bar ●...
  • Page 53 Using the display-operating unit Drive programme  The Drive programme light (1) is permanently switched on when a travel mode is selected. There are three different drive modes: Tortoise mode (2) ● Hare mode (3) ● Blue-Q mode (4) ● The icon of the drive mode selected appears on the display.
  • Page 54 Using the display-operating unit Settings menu  It is possible to access different settings through the Settings menu. – Select the Settings menu (1). This menu allows access to a drop-down menu consisting of: Language ● Unit ● Date format ●...
  • Page 55 Using the display-operating unit The start-up screen  In addition to the various menus and lights mentioned above, additional data is available: The truck status menu (1) displays the ● truck menu The hourglass icon (2) indicates the operat- ● ing time of the truck The clock icon (3) indicates the time and ●...

  • Page 56: Driving Safety Guidelines

    Driving safety guidelines Driving safety guidelines Behaviour when driving This truck is designed to be used as a pallet truck. Therefore: Operators must obey the same rules within The truck must not be used as a stepladder ● the plant as on the road. They must drive at The truck is not designed to transport peo- speeds appropriate for the driving conditions.

  • Page 57: Driving

    Driving Driving Defining directions  On a pallet truck equipped with a steering wheel and a control module, the conventional directions are: Forward travel (2): Opposite load arms di- ● rection/Forklift operator direction Reverse travel (1): Load arms direction ● Driving WARNING Be aware of the position of the drive wheel...

  • Page 58: Braking

    Driving Forward travel  – Using your thumb, push the drive switch to the left (1) to travel forwards (opposite fork direction). – When the drive switch is released, the truck brakes electrically. Reverse travel – Using your thumb, push the drive switch to the right (2) to travel backwards (fork direc- tion).

  • Page 59: Horn

    Driving Braking by reversing the drive direction  – Move the drive switch in the direction (1) or (2). – While travelling, move the switch in the op- posite direction. The truck is braked electrically. – Release the drive switch at the required speed.

  • Page 60: Drive Program

    Driving Drive program  The indicator light (1) is on during operation of the truck. The shape of the indicator light indi- cates the selected program. The truck is equipped with three different drive programs: Hare mode (3) ● BlueQ mode (4) ●...

  • Page 61: Using The Truck On A Slope

    Driving Using the truck on a slope NOTE Misuse of the truck on a slope is strictly pro- hibited. It places particular stress on the trac- tion motor, brakes and battery. CAUTION Risk of tipping Slopes must always be approached with great cau- tion: –...

  • Page 62: Steering Knob Option

    Driving Travelling down slopes  Always travel down slopes forwards. The load faces uphill. Without a load, we recommend that you go down a slope forwards. DANGER Danger of death and/or risk of serious damage to equipment Never park the truck on a slope. Never make a U- turn or take shortcuts on a slope.
  • Page 63 Driving Two stops, one on the left (2) and one on the right (3), delimit the axis of rotation. The oper- ator adjusts the turning knob within this axis to drive. In forward travel (opposite load arm direc- tion) – Move the turning knob to the left (anti-clock- wise) (2) to turn to the left –...

  • Page 64: Operating The Fleetmanager™ Option

    Operating the FleetManager™ option Operating the FleetManager™ option Description of the FleetManager option The FleetManager option allows you to control GSM: Global System for Mobile Communi- access to the truck. The option is a fleet man- cation agement system. Shock sensor You can access the system: Either by using a keypad This sensor allows you to record the shocks...

  • Page 65: Commissioning A Truck Equipped With The Fleetmanager™ Option

    Operating the FleetManager™ option Commissioning a truck equipped with the FleetManager™ option Commissioning a truck equipped with a  keypad or an electronic key – Turn the switch key to start the truck. – Enter the PIN code on the keypad. The PIN code consists of five to eight digits.

  • Page 66: Fleetmanager™ Option: Colour Code For The Leds

    Operating the FleetManager™ option FleetManager™ option: Colour code for the LEDs The LEDs can have different statuses and dif- ferent colours. Below is the list of the most common messages and their meanings. Malfunction Cause Solution LED status Signal transmitter LED 1 LED 2 Reading device...
  • Page 67 Operating the FleetManager™ option Malfunction Cause Solution LED status Signal transmitter LED 1 LED 2 Flashes quickly Lit continuously A shock has oc- Reset the shock Red colour Green colour curred The truck is The truck is con- switched on but is nected via a Blue- not moving.

  • Page 68: Disconnecting A Truck Equipped With The Fleetmanager™ Option

    Operating the FleetManager™ option Disconnecting a truck equipped with the FleetManager™ option NOTE Operators must not log off intentionally while driving. WARNING Access to the truck must be disabled. Unauthorised users are not allowed to use the truck. Disconnecting a truck equipped with a ...
  • Page 69 Operating the FleetManager™ option Disconnecting a truck equipped with an  RFID reading device – Park the truck in a safe place. – Briefly place the RFID card or the RFID transponder (4) in front of the reading de- vice (3). The LED (1) lights up for a second (red col- our).

  • Page 70: Transporting Loads

    Transporting loads Transporting loads Load handling safety rules  WARNING Carefully observe the following instructions before picking up loads. Never touch or stand on moving parts of the truck (e.g. lifting device, pushing devices, work installations or devices for picking up loads). WARNING Take care not to trap hands or feet when operating the truck.

  • Page 71: Transporting Pallets Or Other Containers

    Transporting loads Transporting pallets or other con-  tainers As a general rule, loading units must be trans- ported one by one (e.g. pallets). Transporting several loading units at a time is only author- ised: when the safety preconditions are fulfilled. ●...

  • Page 72: Lift Control Elements

    Transporting loads Lift control elements  WARNING Risk of injury The safety instructions must be strictly adhered to. Do not touch or stand on moving parts (e.g. lifting de- vice, pushing devices, work installations, load lifting devices). Lifting of load arms –...

  • Page 73: Handling A Single Load

    Transporting loads Handling a single load Before picking up a load Ensure that the load weight does not exceed the capacity of the truck. Refer to the nominal capacity specified on ● the truck's capacity label You must also make sure that the load is ●...
  • Page 74 Transporting loads Transporting a load  Observe the following recommendations: Drive forwards for optimum visibility ● Travel up or down slopes with the load up- ● hill Do not travel across the slope or make a U-turn Reverse travel is used for setting down the ●...

  • Page 75: Cold Store Use

    Cold store use Cold store use Cold store usage (optional)  CAUTION Standard trucks risk being subject to significant dam- age if used in extreme conditions. Only trucks with the Cold Store option may be used inside cold storage. Specific oil designed for cold stores must be used.
  • Page 76 Cold store use DANGER If the condensation freezes in the cold store, it is prohibited to operate the jammed parts. This could cause permanent damage to the truck. Parking The truck must be parked outside of the cold store. Parking inside the cold store could cause seri- ous damage to the electrical and mechanical equipment (seals, hoses, rubber and synthetic parts).

  • Page 77: Park The Truck

    Park the truck. Park the truck. WARNING Risk of injury Do not stop the truck on a slope. If this is absolutely necessary, make sure it is safely secured using chocks. Stopping the truck – Immobilise the truck. – Lower the load arms. –...

  • Page 78: Handling The Battery

    Handling the battery Handling the battery Battery type Trucks can be fitted with different types of bat- tery. Comply with the information indicated on your battery's type plate, as well as with its features. WARNING The weight and size of the battery influence the sta- bility of the truck.

  • Page 79: Opening And Closing The Battery Hood

    Handling the battery Parking the truck securely When the battery is being worked on, the truck must be parked safely. The truck can only be restarted when the covers and connectors have been put back in the operating position. Opening and closing the battery ...

  • Page 80: Charging The Battery Using An External Charger

    Handling the battery Charging the battery using an exter- nal charger CAUTION The battery may be damaged if discharged beyond a given limit. – Charge the battery immediately. – Park the truck safely. – Before charging, check the condition of the battery cable and the charger cable.
  • Page 81 Handling the battery WARNING Explosive gases are generated during battery charg- ing. Make sure the work area is well ventilated. Make sure that the battery hood remains open for the entire time the battery is charging. 11548011551 EN - 02/2021 - 07...

  • Page 82: Changing The Side Access Battery

    Handling the battery Changing the side access battery DANGER Risk of trapping fingers It is advisable to wear gloves when changing the bat- tery. WARNING Risk of injury Safety shoes must be worn when changing the bat- tery. Before handling, ensure that there is nobody around the truck.
  • Page 83 Handling the battery – Unlock the door that is not attached to the  side of the battery by lifting the latch (1). Hold the door (2) to prevent it falling. – Remove the door (2) (if this option is selec- ...
  • Page 84 Handling the battery – Operate and pull the locking handle (2) in  the direction indicated by the arrow – Lift the locking bar (3) until the battery is  freed 11548011551 EN - 02/2021 - 07...
  • Page 85 Handling the battery – Pull the battery onto the truck with extrac-  tion rollers or the roller frame – Replace the battery. Remove the dis- charged battery and position a charged bat- tery on the roller frame. – Position the truck with extraction rollers or the roller frame (4) in the upright position next to the battery compartment.
  • Page 86 Handling the battery – Push until a click is heard. The battery is  correctly installed. WARNING Risk of injury Ensure that the battery is in the end position and that the hook is correctly holding the battery. DANGER Risk of injury The battery is correctly positioned but is not yet locked.
  • Page 87 Handling the battery – Lower the latch of the battery compartment  door (if this option is selected). The door that is not attached to the side of the battery must be correctly locked. – Refit the battery hood – Return the truck to service WARNING Risk of injury Before restarting the truck, ensure that the battery is...

  • Page 88: Handling The Truck In An Emergency

    Handling the truck in an emergency Handling the truck in an emergency Truck towing procedure It is not possible to tow the truck with no elec- trical function. The electromagnetic brake re- mains in the closed position. Truck towing is authorised with a rigid connec- tion (tow bar) if the truck to be towed can no longer be braked.
  • Page 89 Handling the truck in an emergency – After towing, chock the truck to prevent it  from moving. – To re-establish brake operation, unscrew and remove the two screws (1). – Refit the covers. WARNING It is essential that the covers are correctly refitted be- fore the machine is used.

  • Page 90: Handling The Truck In Specific Situations

    Handling the truck in specific situations Handling the truck in specific situations Slinging the truck  DANGER Danger of truck falling Only use slings (2) or a hoist of sufficient quality. Check the weight of the machine (including battery) in order to choose a suitable device. Refer to the technical data.

  • Page 91: Lifting The Truck

    Handling the truck in specific situations Lifting the truck  DANGER Danger of swinging Truck lifting must be performed carefully. For certain types of work, it is necessary to lift the truck: – Use a jack with adequate lifting capacity. Front section of the truck: –...

  • Page 92: Transporting The Truck In The Lift

    Handling the truck in specific situations Do not stand within the hoist's operating radius or DANGER below the lifted truck. Danger of death. Transporting the truck in the lift The truck must only be taken in lifts with an A minimum safety distance of 100 mm from adequate loading capacity that are designed the walls of the lift must always be observed.

  • Page 93: Maintenance

    Maintenance...

  • Page 94: General Maintenance Information

    Maintenance General maintenance information General maintenance information General The following instructions contain all the infor- mation required for maintenance of your truck. Carry out the various maintenance work in compliance with the maintenance plan. This will ensure that your truck is reliable and in good working order and that the warranty re- mains valid.

  • Page 95: Servicing And Maintenance Personnel Training And Qualification

    Maintenance General maintenance information Servicing and maintenance personnel training and qualification Truck maintenance must only be carried out The person responsible for carrying out the in- by qualified and authorised personnel. spection must have sufficient knowledge and experience to be able to assess the condition The annual inspection for prevention of acci- of the truck and the efficiency of the protective dents at work must be carried out by a person...

  • Page 96: Safety Guidelines For Maintenance

    Maintenance Safety guidelines for maintenance Safety guidelines for maintenance Servicing and maintenance measures To avoid accidents during servicing and main- – Ensure that there is no risk of the truck tenance operations, take all necessary safety moving or starting up unexpectedly. For this measures.

  • Page 97: Recommended Lubricants

    Maintenance Recommended lubricants Recommended lubricants SAE 85W 90 API GL4 CAUTION Damage to equipment if non-recommended lubri- Aerosol can for chains cants are used. Only use recommended lubricants. Only the lubri- Standard chain spray cants listed below are approved by the manufacturer. Do not mix lubricants.

  • Page 98: Technical Data For Inspection And Maintenance

    Maintenance Technical data for inspection and maintenance Technical data for inspection and maintenance Assembly Consumables/lubricants Capacities/Adjustment values Hydraulic system Hydraulic oil 0.6 l (working capacity) Transmission gear Transmission gear oil 1.5 l Traction motor (3 kW) 1F1 fuse Power: 300 A, quantity: 1 ES30-24 steering unit 3F1 fuse Power: 40 A, quantity: 1...

  • Page 99: Accessing The Technical Compartment

    Maintenance Accessing the technical compartment Accessing the technical com- partment Accessing the technical compartment In order to perform maintenance on various truck components, it is necessary to access the technical compartment – Immobilise the truck. – Lower the fork arms. –...
  • Page 100 Maintenance Accessing the technical compartment – Open the technical compartment door (2).  It is now possible to access the technical com- partment. You must close the technical com- partment door after the operation is finished. – Close the technical compartment door (2). CAUTION Risk of trapping fingers Take care not to trap your fingers between the door...

  • Page 101: Maintenance Plan As Required

    Maintenance Maintenance plan as required Maintenance plan as required Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out as required Chassis, bodywork and fittings Clean the truck Wheels Check the condition of the wheels Electrical equipment Checking the condition of the battery and the battery cable Clean the battery and the battery compartment...

  • Page 102: 1000-Hour/Annual Maintenance Plan

    Maintenance 1000-hour/annual maintenance plan 1000-hour/annual maintenance plan Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out every 1000, 2000, 3000, 4000, 6000, 7000, 8000 and 9000 hours Preparation Clean the truck Check the error codes using the diagnostic tool Chassis and equipment Check the condition of the forks Check the electromagnetic brake...
  • Page 103 Maintenance 10,000-hour service plan Carry out all 5000-hour maintenance work Motor Drain the transmission gear oil 11548011551 EN - 02/2021 - 07...

  • Page 104: Chassis, Bodywork And Fittings

    Maintenance Chassis, bodywork and fittings Chassis, bodywork and fittings Cleaning the truck Cleaning instructions Cleaning the electrical installations – Park the truck. WARNING – Press the emergency off switch. Electrical hazards Do not expose electrical equipment (especially mo- tors) to direct jets. CAUTION Electrical hazards The battery must always be disconnected during...

  • Page 105: General Information On Battery Maintenance

    Maintenance Chassis, bodywork and fittings General information on battery maintenance DANGER NOTE Risk of injury The discharge indicators used to check the ● Before carrying out any operations on the electric in- battery must also be suitable for the type of stallation, turn the truck power supply off.

  • Page 106: Checking The Condition Of The Load Arms

    Maintenance Chassis, bodywork and fittings Checking the condition of the load  arms – Check that the load arms (1) show no signs of deformation, splits, cracks or heavy wear 11548011551 EN - 02/2021 - 07...

  • Page 107: Steering And Wheels

    Maintenance Steering and wheels Steering and wheels Maintaining the wheels and rollers  The tyre treads on the drive wheel, stabilising wheels and rollers should show no signs of deterioration. – Raise the truck until the wheels are off the ground.

  • Page 108: Electrical Equipment

    Maintenance Electrical equipment Electrical equipment Cleaning and blowing out the elec-  trical components CAUTION Electrical hazards Always disconnect the battery connector before working on an electrical component. – Press in the emergency off switch. – Disconnect the battery connector. –...

  • Page 109: Checking The Battery Acid Level And Electrolyte Density

    Maintenance Electrical equipment The 40 A fuse (2) protects the steering cir- cuits. The 5-A fuse (3) and 7.5-A fuse protect the control circuit. This operation should preferably be carried out by the After-Sales Service Centre. Checking the battery acid level and ...

  • Page 110: Checking The Condition Of Cables, Terminals And The Battery Connector

    Maintenance Electrical equipment Checking the condition of cables,  terminals and the battery connector – Check that the cable insulation is undam- aged. – Check that there are no signs of heat build- up in the connections. – Check that the "+" and "-" output terminals are not sulphated (presence of white salt).

  • Page 111: Hydraulic Systems

    Maintenance Hydraulic systems Hydraulic systems Checking the hydraulic system for  leaks – Switch off the truck and disconnect the bat- tery connector. – Open the technical compartment door. – Inspect the hydraulic system: pipes, hoses and connections between the pump-motor unit and the cylinders.
  • Page 112 Maintenance Hydraulic systems – Open the technical compartment door.  To ensure proper usage of the truck functions, the oil level must be between the minimum (1) and maximum (2) marks on the tank. – Remove the plug. If necessary, top up via the opening.

  • Page 113: Storage And Decommissioning

    Maintenance Storage and decommissioning Storage and decommissioning Storage of truck Precautions should be taken if the truck must CAUTION not be used for a reasonably long period. The We recommend that you do not use a plastic sheet operations depend on the length of time it is as this encourages condensation to form.

  • Page 114: Permanent Putting Out Of Commission (Destruction)

    Maintenance Storage and decommissioning Permanent Putting Out of Commis- sion (Destruction) When scrapping the truck, it is necessary to: – Remove the various parts of the truck (cov- ers, battery, chains, motors etc.) – Sort out the components depending on their type: pipes, rubber components, lubricants, aluminium, iron etc.
  • Page 115 Technical specifications...
  • Page 116 Technical specifications SXH 20 datasheet SXH 20 datasheet 11548011551 EN - 02/2021 - 07...
  • Page 117 Technical specifications SXH 20 datasheet DESCRIPTION Manufacturer STILL Model type SXH 20 Method of propulsion: battery, diesel, petrol, LPG, Battery mains power Driving: manual, pedestrian, standing, seated, or- Standing der picking Nominal capacity Q (kg) 2000 Centre of gravity c (mm) Distance from load wheel axle to load mating face (±5 mm)
  • Page 118 Technical specifications SXH 20 datasheet s/e/L 4.22 Fork arm dimensions 55/165/1150 (mm) 4.25 Outside fork arm spread (±5 mm) b5 (mm) 520/540/560/680 Ground clearance at centre of wheelbase 4.32 m2 (mm) (±2 mm) b12xL16 4.33 Dimension of the b12 x L6 load 800 x 1200 (mm) (2)(7)
  • Page 119 Technical specifications SXH 20 datasheet (4) With battery line 6.5 (5) In lowered position (6) Add 75 mm for 4 PzS (7) Ast = Wa + L6 - X + a (8) Ast = Wa + R + a Safety distance a = 200 mm 11548011551 EN - 02/2021 - 07...
  • Page 120 Technical specifications SXH 20 datasheet 11548011551 EN - 02/2021 - 07...
  • Page 121 Index Accessing the technical compartment..89 Defining directions....47 Address of manufacturer....Description of use.
  • Page 122 Index Commissioning a truck equipped with an RFID reading device... 55 Oils....... 13 Description.
  • Page 123 Index Transmission oil..... 87 Using the truck on a slope... . . 51 Transporting a load.
  • Page 126 STILL GmbH 11548011551 EN - 02/2021 - 07...

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