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Eclipse Winnox WX Series Installation Manual

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Installation Guide 111
2/26/2010
Eclipse Winnox
Burners
WX Series
Version 2

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Summary of Contents for Eclipse Winnox WX Series

  • Page 1 Installation Guide 111 2/26/2010 Eclipse Winnox Burners WX Series Version 2...
  • Page 2 Please send your corrections and comments to our Marketing Communications Manager. www.eclipsenet.com Product Name It must be understood that Eclipse’s liability for its product, Item # whether due to breach of warranty, negligence, strict DD MMM YYYY liability, or otherwise is limited to the furnishing of...

  • Page 3: Table Of Contents

    Step 5: Set high fire gas..............15 Step 6: Verify Settings..............15 Maintenance & Troubleshooting ............16 Monthly Checklist ................16 Yearly Checklist ................16 Recommended Spare Parts............17 Troubleshooting ................17 Appendix....................19 Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...

  • Page 4: Introduction

    • Recommended replacement part information Related Documents • EFE 825 (Combustion Engineering Guide) • Eclipse Bulletins and Info Guides: 684, 710, 732, 742, 756, 760, 902, 930 Figure 1.1 Winnox Burner Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...

  • Page 5: Safety

    This manual provides information in the use of these burners for their specific design purpose. Do not deviate from any instructions or application limits described herein without written approval from Eclipse. Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...

  • Page 6: Installation

    Phone: +32-25196811 Fax: +32-25196819 • NFPA Standard 70 www.cen.eu • IEC60364 Comité Européen de Normalisation Electronique • CSA C22 Stassartstraat 36 • BS7671 B-1050 Brussels Phone: +32-25196871 Fax: +32-25196919 www.cenelec.org Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...

  • Page 7: Checklist Before Installation

    Flame Rod NOTE: Only specific burner sizes with alloy or silicon carbide combustors can use a flame rod (see specific burner datasheets). Figure 3.2 Mounting Pattern Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...
  • Page 8 Figure 3.4. Customer Supplied CAUTION Refractory Combustion Tube Placing insulation over combustor slots will Refractory impede burner performance decrease Plug combustor life. 90° Figure 3.5 Refractory Plug Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...

  • Page 9: Gas Piping

    Figure 3.6 Burner Piping to simplify burner removal. Use of flexible pipe is optional. NOTE: Flexible pipe causes higher pressure drops than standard pipe. Consider this when sizing your gas lines. Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...

  • Page 10: Checklist After Installation

    NOTE: Be sure the control motor shaft and air butterfly valve shaft are aligned properly. Motor Shaft Shaft Screws Control Motor Coupling Figure 3.9 Control Motor Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...

  • Page 11: Adjustment, Start & Stop

    Be sure the switches fail as intended in the If it doesn’t, refer to the actuator’s literature for event of a power failure. instructions on how to reverse the direction. Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...

  • Page 12: Step 2: Set Low Fire Air

    There is a slot in the end of the butterfly valve shaft that is parallel to the air damper. This slot is used for visual indication of the butterfly valve position. The Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...

  • Page 13: Step 3: Ignite The Burner

    5. With pressure taps open, connect a manometer c. Measure low fire gas pressure to the burner gas inlet between Tap E and the chamber. . Verify pressure at is within the range specified Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...

  • Page 14: Step 4: Set Low Fire Gas

    2. Set manual gas butterfly valve to 75% open. See ignition sequence. Figure 4.8. 5. With taps open, connect manometer between Tap B and the combustion chamber. 6. Ignite the burner. Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...

  • Page 15: Step 5: Set High Fire Gas

    6. Adjust high fire gas flow using manual butterfly valve 9. Stop the burner. (refer to step 1 for adjustment procedure) to match the desired input determined in step 4. Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...

  • Page 16: Maintenance & Troubleshooting

    8. Test all manual fuel valves for operation. d. Remove the four bolts 9. Clean and/or replace the combustion air blower filter. 10.Inspect and clean the combustion air blower rotor. Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...

  • Page 17: Recommended Spare Parts

    No flame signal. Broken flamerod and/or Inspect and clean sensor. Replace if dirty UV scanner lens. necessary. Too much gas. Gas butterfly valve too far Check for proper setting. open. Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...
  • Page 18 No power to the control unit. Have a qualified electrician troubleshoot and correct the problem. Main power is off. Be sure the main power to the system is switched to the “On” position. Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...

  • Page 19: Appendix

    (m) 0.3048 inch (in) millimeter (mm) 25.4 inches water column ("w.c.) millibar (mbar) 2.49 pound (lb) kilogram (kg) 0.454 pounds/sq in (psi) millibar (mbar) 68.95 BTU/ft³ (standard) MJ/Nm³ 40.14 Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...
  • Page 20 To do this, it measures Ratio Regulator the air pressure with a pressure sensing line, the impulse line. This impulse line is connected between the top of the ratio regulator and the burner body. Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...
  • Page 21 Tap E - Chamber High fire input: Fuel Flow Measurement Device Loading line pressure: Tap C - Chamber Flame Signal Strength Tap C Tap E Fuel Flow Measurement Device Tap Locations Eclipse Winnox Burner, WX Series, V2, Installation Guide 111, 2/26/2010...
  • Page 22 Offered By: Power Equipment Company 2011 Williamsburg Road Richmond, Virginia 23231 Phone (804) 236-3800 (804) 236-3882 www.peconet.com...

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