Direct vent gas zero clearance fireplace heater for oem installation in manufactured homes (46 pages)
Summary of Contents for Empire Comfort Systems INTERMITTENT PILOT DVD42FP70P-3
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INSTALLATION INSTRUCTIONS INSTALLER: DIRECT - VENT Leave this manual with the appliance. ZERO CLEARANCE CONSUMER: GAS FIREPLACE GAS-FIRED Retain this manual for future reference. HEATER SERIES: MILLIVOLT (MV) WARNING DVD(32,36,42,48)FP3(0,1,2)(N,P) - 3 FIRE OR EXPLOSION HAZARD DVD(32,36,42,48)FP33(N,P) - 4 Failure to follow safety warnings exactly could result in serious injury, death, or INTERMITTENT PILOT (IP) property damage.
TABLE OF CONTENTS SECTION PAGE Important Safety Information................................3 Safety Information For Users Of Propane Gas ..........................4 Requirements For Massachusetts ..............................5 Introduction ....................................... 6 Specifications ....................................7 Vent System Identification................................. 8 Special Vent Systems ..................................8 Fireplace Dimensions ..................................9 Clearances ......................................
IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED WARNING 6. “Clothing or other flammable material should not be 1. “Due to high temperatures, the appliance should be located out of traffic and away from furniture and placed on or near the appliance.”...
SAFETY INFORMATION FOR USERS OF PROPANE GAS Propane is a flammable gas which can cause fires and That will take some of the odorant out of the gas, reducing explosions. In its natural state, propane is odorless and its odor intensity. colorless.
REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed SIGNAGE. A metal or plastic identification plate shall be in every dwelling, building or structure used in whole or in part for permanently mounted to the exterior of the building at a residential purposes, including those owned or operated by the minimum height of eight feet above grade directly in line with Commonwealth and where the side wall exhaust vent termination...
• Modification of the fireplace or direct vent system. or accessories and repair and servicing of equipment shall be • Installation other than as instructed by Empire Comfort Systems, performed only by a qualified agency. The term “qualified agency” Inc.
“Special Vent Systems” section in this manual to determine what systems are acceptable. Special Venting Components (Duravent) See Empire Comfort Systems Retail Price List for Duravent part numbers and pricing. SPECIAL DV VENT KITS Available from Empire Comfort Systems, Inc. dealers DVVK-4FV Vertical Flex Vent Kit 4"...
FIREPLACE DIMENSIONS DVD32 DVD36 DVD42 DVD48 34" 37" 43" 49" 864 mm 940 mm 1092 mm 1245 mm 31" 34" 40" 46" 787 mm 864 mm 1016 mm 1168 mm 23 1/16" 23 1/16" 25 1/16" 25 1/16" 585 mm 585 mm 636 mm 636 mm...
CLEARANCES Mantel Chart CLEARANCE TO COMBUSTIBLES Back 0" (0 mm) Side 0" (0 mm) Floor 0" (0 mm) Top Stand-off 0" (0 mm) Top Framing Edge 3" (76 mm) Figure 5 Figure 3 Clearances Clearance from top front edge of fireplace to ceiling is 36" Combustible Material Clearance from side of fireplace to adjacent sidewall is 6".
LOCATING FIREPLACE NOTICE: Island and Room Divider installation is possible as long as the horizontal portion of the vent system does not exceed 20 feet with a minimum vertical run of 8 feet. See details in Venting Section. When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions, a minimum of six inches clearance must be maintained from the perpendicular wall and the front edge of the appliance.
GAS SUPPLY The gas pipeline can be brought in through the right or left side of Installing a New Main Gas Shut-Off the appliance. Consult the current National Fuel Gas Code, ANSI Each appliance should have its own manual gas shut-off. A manual Z223.1 CAN/CGA-B149 (.1 or .2) installation code.
INSTALLATION Framing and Finishing Vent Pipe Clearance NOTICE: Maintain one inch of clearance around vertical vent Choose unit location. Frame in fireplace with a header across the top. It is important pipe. See Figure 11. For horizontal vent, maintain a minimum 1” to allow for finished face when setting the depth of the frame.
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INSTALLATION (CONT’D) Flush Mount Mantel Installation NOTICE: For finishing to top of fireplace, refer to Figure 14. The fireplace must extend 3/4" beyond finished wall surface when using a flush mount mantel. Refer to Figure 13 to locate nailing flanges on fireplace sides.
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INSTALLATION (CONT’D) Flush Wall Installation Attention: Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Vent Runs In planning the installation for the fireplace, it is necessary to install certain components before the appliance is completely positioned and installed.
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INSTALLATION (CONT’D) HORIZONTAL ONLY, STRAIGHT OUT THE BACK "A" "B" Models 5 1/8" to 6 1/2" 6" DVD 32,36,42,48 (130 mm to 165 mm) 8 1/8" to 9 1/2" 9" DVD 32,36,42 (206 mm to 241 mm) 11 1/8" to 12 1/2" 12"...
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INSTALLATION (CONT’D) CORNER INSTALLATION VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL Dim. DVD32 DVD36 DVD42 DVD48 36 1/8" 38 3/8" 42 1/2" 46 3/4" 918 mm 975 mm 1080 mm 1187 mm 25 1/2" 27 1/8" 30 1/8" 33 1/8" 648 mm 689 mm 765 mm...
VENTING FIREPLACE - TOP To Use the Vent Graph Venting Graph (Dimensions in Feet) 1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. 2.
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VENTING FIREPLACE - TOP (CONT’D) Below Grade Installation When it is not possible to meet the required vent terminal clearances of 12” (305 mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7” (178 mm) below grade level. The 7”...
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VENTING FIREPLACE - TOP (CONT’D) Cutting the Hole After the fireplace has been positioned in its permanent location, the hole through the exterior wall of the house can be cut. This hole must be 11" (280mm) high x 10" (254mm) wide with its center line determined by the amount of vertical rise and horizontal run of the termination.
VENTING FIREPLACE - REAR To Use the Vent Graph Venting Graph (Dimensions in Feet) Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. From the point of this intersection, draw a vertical line to the bottom of the graph.
REAR VENT CONVERSION Converting flue take-off to rear venting When switching out the flue and inlet vent collars to run horizontally 4. Reinstall the inlet cover plate over the top inlet opening with 4 off the rear vent, the following steps must be taken. screws.
Clearances are to heat resistant material (i.e. wood, metal). This does not include vinyl. Empire Comfort Systems will not be held Clearance in accordance with local installation codes and the requirements of the responsible for heat damage caused from terminating under vinyl gas supplier.
FRAMING AND FINISHING OUTSIDE THIMBLE ASSEMBLY Installing Support Brackets A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above 6-5/8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 6-5/8 inch pipe to combustibles on all horizontal pipe sections and elbows.
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FRAMING AND FINISHING (CONT’D) Vertical Firestops Vertical runs of this system which pass through ceilings require the use of ONE ceiling firestop at the hole in each ceiling through which the vent passes. Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent.
TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. INSIDE CORNER OUTSIDE CORNER RECESSED LOCATION “A” = COMBUSTIBLE 9” (229mm) = NONCOMBUSTIBLE 2” (51mm) BALCONY BALCONY WITH PERPENDICULAR SIDE WALL WITH NO SIDE WALL “C” = CLEARANCE FROM CORNER IN RECESSED LOCATION COMBUSTIBLE 9”...
HORIZONTAL TERMINATION NOTICE: Termination cap should pass through the wall firestop from For installations requiring a vertical rise on the exterior of the the exterior of the building. Adjust the termination cap to building, 14-inch and 36-inch tall Snorkel Terminations, as shown in its final exterior position on the building.
VERTICAL TERMINATION Locate and mark the center point of the vent pipe using a nail on General Maintenance the underside of the roof. Drive the nail through the center point. Conduct an inspection of the venting system semi-annually. Mark the outline of the roof hole around this center point. Recommended areas to inspect are as follows: 1.
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Vertical Inlet baffle, DVF-139 combustion chamber must be examined by a qualified service person from your Empire Comfort Systems, Inc. distributor or dealer for for damage. All damaged gaskets on the glass frame assembly and Simpson Duravent only.
DVVK-4F FLEX VENT INSTRUCTIONS The DVVK-4F FLEX VENT KIT includes the following components: Install the Wall Firestop/Thimble assembly as required through the wall. Refer to the venting charts in the fireplace manual to determine • (1) Horizontal Termination Cap the proper height and size of the vent opening. The minimum opening •...
DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS CAUTION: Sharp edges, use protective gloves when installing. Tools Needed for Installation: • Sheet metal snips • 5/16” nut driver • Phillips head screwdriver - #2 • High temperature sealant or furnace cement rated for continuous use at 1,000ºF minimum •...
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DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS (CONT’D) 7. Remove outside mounting plate with tube attached from wall. Mark and cut the extra length of the 6 5/8” (168 mm) diameter tube from the opposite end. Do not crimp or enlarge tube. 8.
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DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS (CONT’D) FOLLOW CORRECT OPTION ACCORDING TO VENTING METHOD. Connecting to Rigid Vent System If the air inlet and flue outlet tubes are to be connected to a rigid Connecting Directly to Fireplace venting system (and not directly to the back of the unit), then do not use the gasket provided.
LOG PLACEMENT (5 LOG SET) - DVD(32,36)FP This fireplace is supplied with a set of five ceramic fiber logs. Do not handle these logs with your bare hands! Always wear gloves to prevent skin irritation from ceramic fibers. After handling logs, wash your hands gently with soap and water to remove any traces of fibers.
LOG PLACEMENT (7 LOG SET) - DVD(42,48)FP This fireplace is supplied with a set of seven ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling logs, wash your hands gently with soap and water to remove any traces of fiber.
MILLIVOLT OPERATING INSTRUCTIONS (FP3 SERIES) The OWNER should carefully read and follow these operating MILLIVOLT SYSTEM - “PILOT ON DEMAND” instructions at all times. Lower the door assembly to view the gas In the “Pilot On Demand” mode, the pilot remains ON continuously controls for the fireplace.
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MILLIVOLT OPERATING INSTRUCTIONS (FP3 SERIES) STANDING PILOT OPERATING INSTRUCTIONS Electric (120 Volt) Operated Remote Control, FREC REMOTE/OFF/ON Switch Connect the green and red, stripped and bare, wires on the REMOTE/ The fireplace is equipped with a REMOTE/OFF/ON switch. A wire OFF/ON switch wire harness to the wires on remote receiver that harness is attached to the REMOTE/OFF/ON switch.
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MILLIVOLT STANDING PILOT LIGHTING INSTRUCTIONS (FP3 SERIES) FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. A. This appliance has a pilot which must be lighted by hand. C.
MILLIVOLT STANDING PILOT TROUBLESHOOTING (FP3 SERIES) With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken.
IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS (FP7 SERIES) 5.25 VDC ELECTRONIC CONTROL VALVE OPTIONAL REMOTE CONTROLS Optional remote controls are available for use with this appliance. The electronic control valve system includes the ability to switch It is recommended that the remote receiver be placed either in a the pilot from a standing pilot mode to an intermittent pilot mode.
IPI ELECTRONIC SYSTEM WIRING DIAGRAM (FP7 SERIES) If any of the original wire supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire. This appliance is only for use with the type of gas indicated on the rating plate in this appliance and may be installed in an aftermar- ket, permanently located, manufactured (mobile) home where not prohibited by local codes.
INTERMITTENT PILOT LIGHTING INSTRUCTIONS (FP7 SERIES) FOR YOUR SAFETY READ BEFORE LIGHTING WARNING If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. This appliance has a pilot which can be lighted with the C.
INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING (FP7 SERIES) Brief Description of the Components The gas valve is fitted with a manual HI/LO knob to allow for manual modulation of the gas outlet pressure to the appliance burner. The controls are designed to be used with either Propane Gas or Natural Gas and can be converted by use of an OEM supplied conversion kit.
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INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING (FP7 SERIES) 43115-2-0821 Page 47...
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INTERMITTENT PILOT CONTROL SYSTEM TROUBLESHOOTING (FP7 SERIES) Page 48 43115-2-0821...
MAINTENANCE AND SERVICE PLEASE NOTE WARNING: It is normal for appliances fabricated of steel to give off 1. The use of substitute glass will void all product warranties. some expansion and/or contraction noise during the start 2. Care must be taken to avoid breakage of the glass. up or cool down cycle.
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MAINTENANCE AND SERVICE (CONT’D) Glass Door Installation Figure 64 Barrier Screen Installation Figure 65 Page 50 43115-2-0821...
IMPORTANT SAFETY INFORMATION FOR THE HOMEOWNER FOR THE INSTALLER Annual Inspection Annual Inspection • Have the fireplace inspected annually before use. • Have the fireplace inspected annually before use. • More frequent inspection and cleaning may be required if the •...
DVD32FP(3,7) PARTS LIST PART NUMBER PART NUMBER INDEX INDEX DESCRIPTION DESCRIPTION (FP3) (FP7) (FP3) (FP7) R7654 R7654 FLUE INSULATION 17161 29400 VALVE BRACKET 17425 17425 FLUE INSULATION RETAINER 17318 17318 PILOT SHIELD R7566 R7566 INLET VENT ADAPTOR R7612 R10423 PILOT ASSEMBLY (NATURAL) R7573 R7573 INLET VENT GASKET...
DVD36FP(3,7) PARTS LIST PART NUMBER PART NUMBER INDEX INDEX DESCRIPTION DESCRIPTION (FP3) (FP7) (FP3) (FP7) R7654 R7654 FLUE INSULATION 17161 29400 VALVE BRACKET 17425 17425 FLUE INSULATION RETAINER 17318 17318 PILOT SHIELD R7566 R7566 INLET VENT ADAPTOR R7612 R10423 PILOT ASSEMBLY (NATURAL) R7573 R7573 INLET VENT GASKET...
DVD42FP(3,7) PARTS LIST PART NUMBER PART NUMBER INDEX INDEX DESCRIPTION DESCRIPTION (FP3) (FP7) (FP3) (FP7) R7654 R7654 FLUE INSULATION 17161 29400 VALVE BRACKET 17425 17425 FLUE INSULATION RETAINER 17318 17318 PILOT SHIELD R7566 R7566 INLET VENT ADAPTOR R7612 R10423 PILOT ASSEMBLY (NATURAL) R7573 R7573 INLET VENT GASKET...
DVD48FP(3,7) PARTS LIST PART NUMBER PART NUMBER INDEX INDEX DESCRIPTION DESCRIPTION (FP3) (FP7) (FP3) (FP7) R7654 R7654 FLUE INSULATION 17161 29400 VALVE BRACKET 17425 17425 FLUE INSULATION RETAINER 17318 17318 PILOT SHIELD R7566 R7566 INLET VENT ADAPTOR R7612 R10423 PILOT ASSEMBLY (NATURAL) R7573 R7573 INLET VENT GASKET...
FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION Attention: Install blower assembly before connecting gas inlet 5. Insert blower assembly into interior, bottom of fireplace. supply line Position blower assembly behind gas valve, align notch on back of blower assembly with center screw on fireplace NOTICE: Junction box on right side of fireplace must be pre- back and push blower assembly against fireplace back.
JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS STANDARD MILLIVOLT VALVE MODELS CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION, MAKE SURE THAT MAIN POWER SUPPLY IS DISCONNECTED.
ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623. ACCESSORY DESCRIPTION MODEL NUMBER Fan Kit This fan kit is designed to provide forced air flow.
DECORATIVE ACCESSORIES Decorative Door Decorative Door Decorative Frame (with hinges) Mission Rectangle Plain Rectangle NOTICE: Decorative Frame required for use with Empire Comfort Systems Decorative Door. Decorative Door Decorative Door Mission Arch Plain Arch Window Trim Standard Louvers 45 Degree...
This list changes from time to time. For the current list, please click on the Master Parts button at www.empirecomfort.com. Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing F.
WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the periods specified below. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a qualified gas appliance technician.
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Empire Comfort Systems Inc. Belleville, IL If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. www.empirecomfort.com Page 68 Page 68 43115-2-0821...
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