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TuffStuff Apollo Series Assembly Instructions Manual

TuffStuff Apollo Series Assembly Instructions Manual

Ab/back station

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A S S E M B L Y I N S T R U C T I O N S
Apollo Modular Gym System
Ab/Back Station
Standard
Deluxe
A m e r i c a ' s P r e m i e r E x e r c i s e E q u i p m e n t
Revision Date 08-23-05
Ab/Back Station Rev0

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Summary of Contents for TuffStuff Apollo Series

  • Page 1 A S S E M B L Y I N S T R U C T I O N S Revision Date 08-23-05 Apollo Modular Gym System Ab/Back Station Standard Deluxe A m e r i c a ’ s P r e m i e r E x e r c i s e E q u i p m e n t Ab/Back Station Rev0...
  • Page 2: Side Frame Assembly

    Stuff Equipment 2. Neatly organize and identify all parts according to the Parts List This Tuffstuff product has been built to precise quality standards and the Exploded View Diagram. and has been carefully packaged to ensure that damage will not occur during shipment.
  • Page 3 Weight Stack Note: Some parts have Frame been cut away for clarity. Weight Stack Frame Ab/Back Station...
  • Page 4: Main Frame Assembly

    Step 2 Main Frame Assembly Attach three Pulleys 3/8 X 4 1/2 (#22) to the Side Frame (#16) using hardware shown.. Using a rubber mallet, insert the Plastic End Cap W/Groove 2” Sq. (#48) onto the tube-end of the Main Frame (#10). Attach the Side Frame (#16) to the Main Frame (#10) using hardware shown.
  • Page 5 Note: Some parts have been cut away for clarity. Ab/Back Station...
  • Page 6 Step 3 Pivot Arm and Foot Piece Assembly Insert a Nylon Washer 1 X 1 1/4 X 1/16 (#44) onto the axle of the Circular Plate (#4) then insert the Pivot Arm (#11) onto the axle of the Circular Plate (#4). Next, insert the Circular Plate W/Axle (#4) to the bearing housing of the Side Frame (#16) then secure the Circular Plate (#4) to the Actuator Arm (#1) using the Roll Pin 3/8 X 1 1/2 (#56).
  • Page 7 Note: Some parts have been cut away for clarity. Ab/Back Station...
  • Page 8 Step 4 Swivel Foam Roll Tube and Seat Pad Assembly Attach the Swivel Foam Roll Tube (#17) to the Pivot Arm (#11) and secure it into place using hardware shown. Next, insert the Aluminum Collar 2.031 ID (#19) and the Foam Roll 2 X 5 1/2 X 18 (#6) to the Swivel Foam Roll Tube (#17) and secure them into place using hardware shown.
  • Page 9 Note: Some parts have been cut away for clarity. Ab/Back Station...
  • Page 10: Cable Routing

    Step 5 Cable Routing A. Secure the looped end of the Ab/Back Cable (#9) to the bracket of the Actuator Arm (#1) using one Shoulder Bolt 3/8 X 3/4 (#58) and one Nylon Insert Lock Nut 5/16-18 (#47). See FIG. A. B.
  • Page 11 BALL BEARING #W 516 BNH0628 SHOULDER BOLT ALLOY 3/8 X 3/4 BNH0718 BLACK SEAT BELT TYPE 1 ALR RETRACTOR BNH1218 SMALL TUFFSTUFF LOGO ALUMINUM BNH1323 BLACK SEAT BELT TYPE 1 BUCKLE BNH1217 SOCKET SET SCREW ALLOY 10-32 X 1/4 BNH1522...
  • Page 12 (3) months, and all other parts not mentioned elsewhere in this warranty will expire one (1) year from the date of delivery to the original purchaser. The obligation of TuffStuff under this warranty is limited to repairing or re- placing warranted defective parts, as TuffStuff may elect, at TuffStuff’s facility in Pomona, California, without charge to purchaser for either parts or labor.

This manual is also suitable for:

Apollo deluxeApollo standard