TuffStuff SXT-550 Owner's Manual
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TuffStuff SXT-550 Owner's Manual

Deluxe hybrid trainer
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TUFFSTUFF FITNESS INTERNATIONAL
OWNER'S MANUAL
Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE
SXT-550
Deluxe Hybrid Trainer
SXT-550_Rev0
Revision Date 6-26-2015

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  • Page 1 TUFFSTUFF FITNESS INTERNATIONAL OWNER’S MANUAL Maintenance & Assembly Instructions IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE SXT-550 Deluxe Hybrid Trainer SXT-550_Rev0 Revision Date 6-26-2015...

  • Page 2: Table Of Contents

    Should additional information be required, or should situations arise that are not covered by this owner’s manual, the matter should be directed to Customer Service at TuffStuff Fitness International Inc. in Chino, California.

  • Page 3: Overhead Specifications

    OVERHEAD SPECIFICATIONS L 81” X W 44” X H 84” PRODUCT WEIGHT 652 lbs. MAX-LOAD WEIGHT LIMIT - 200 lbs. SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 4 Carefully read ALL Danger, Warning & Caution labels posted on the machine www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 5 Carefully read ALL Danger, Warning & Caution labels posted on the machine SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 6 Carefully read ALL Danger, Warning & Caution labels posted on the machine www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 7 Carefully read ALL Danger, Warning & Caution labels posted on the machine SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 8 Carefully read ALL Danger, Warning & Caution labels posted on the machine www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 9 You should have received it along with this Owner’s Manual� If you did not receive this Sign with your order, you can THE FITNESS EQUIPMENT YOU obtain one at no cost to you from TuffStuff Fitness by contacting HAVE JUST PURCHASED PRESENTS HAZARDS WHICH, IF NOT AVOIDED,...

  • Page 10: Important Safety Instructions

    DO NOT pull or perform any exercises to the sides or to the back of the machine. Excessive pulling or force can cause the machine to tip over, and may result in serious injuries or death www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 11 If you have not participated in a regular exercise program, smoke or have signs of high blood pressure, you must obtain a medical exam or consult with your personal physician before performing any SXT-550 exercises illustrated in this manual. SERIOUS INJURY OR DEATH CAN OCCUR...

  • Page 12: Registration, Service & Assembly

    Registration, Service & Assembly Thank you for purchasing the SXT-550 Deluxe Hybrid Trainer. This machine is part of the TuffStuff line of quality strength training equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly. Registration...

  • Page 13: Inspection/Maintenance

    Professional Service Company approved by TFI. Keep a service log of all maintenance and repair activities. Extra copies can be downloaded from our website www.tuffstuffitness.com INSPECTION / MAINTENANCE RECORDS DATE REPLACEMENT REPAIRS INSPECTED BY WARRANTY REPAIRS DATE REPLACEMENT REPAIRS INSPECTED BY SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...

  • Page 14: Cable Inspection

    A BREAK ON THE CABLE CABLE END SLIPPING OUT IMPORTANT NOTE: DAMAGED OR WORN CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S)� YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR� REPLACE IF NEEDED� www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...

  • Page 15: Step 1-7

    HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 3 1/4 NYLON INSERT LOCK NUT Z/P 3/8-16 DO NOT REMOVE WIRE STRING ON SIDE FRAMES Loosely Tighten Loosely Tighten Loosely tighten all hardware in this step. SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 16 Run wire thru brackets as shown below and secure it (do not remove wire). Guide Wire *182 Note : Mid Section Swivel Pulley Bracket has a third screw *181 Fully Tighten 100% *180 Fully Tighten Wrench tighten all hardware in this step. www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 17 RETAINING SNAP RING EXT. PLAIN .925 X 1 X .042 RETAINING SNAP RING EXT. PLAIN 1 1/4” *180 LOW SECTION SWIVEL PULLEY BRACKET LT *181 MID SECTION SWIVEL PULLEY BRACKET LT *182 TOP SWIVEL PULLEY BRACKET LT SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 18 Step 3 Loosely Tighten Loosely Tighten Loosely tighten all hardware in this step. www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 19 FLAT WASHER SAE Z/P 1/2” HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 1 1/4 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 6 1/4 NYLON INSERT THIN PATTERN LOCK NUT Z/P 1/2-13 SPLIT LOCK WASHER Z/P 1/2” SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 20 10 LB TOP PLATE W/ADJ SLTR BAR LABEL-NUMBERS 10-200 LBS/KGS 7/8 X 3... Note: 1� Once assembled, lean weights forward to easily assemble Step 5 Loosely Tighten Loosely Tighten Loosely tighten all hardware in this step. www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 21 8� Open the lube package provided and apply a thin film of lubricant around the first 3 inches of the guide rods above the top plate� 9� After the cables are installed, do a set of reps to spread the lubricant thoroughly� SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 22 SPLIT LOCK WASHER Z/P 3/8” HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 2 3/4 OVAL WASHER Z/P 3/8” Fully Tighten 100% Fully Tighten Wrench tighten all hardware in this and previous loosely tighten steps. www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 23 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 “SOCKET CAP SCREW N/P 1/4-20 X 3/4” SPLIT COLLAR B/O 1” SPLIT LOCK WASHER Z/P 3/8” Fully Tighten 100% Fully Tighten Wrench tighten all hardware in this step. SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 24 Step 7 Fully Tighten 100% Fully Tighten Wrench tighten all hardware in this step. www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 25 FLAT WASHER SAE Z/P 3/8” HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 NYLON INSERT THIN PATTERN LOCK NUT Z/P 1/2-13 HEX HEAD CAP SCREW GR-5 Z/P 1/2-13 X 4 3/4 SPLIT LOCK WASHER Z/P 3/8” SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 26 Step 8 Lat Cable Note: Attach cable to pre-assembled wire string at pulley A and pull wire out thru pulley B www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 27 CABLE STOPPER SHELL 1 1/2 X 1 3/4 NYLON SHORT HANDLE OVAL HEAD PHILLIPS MACHINE SCREW Z/P #10-32 X 1 1/8 SNAP LINK Z/P 8MM X 80MM Note: 1. Some parts not shown/cut out for clarity. SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 28 Step 8 Lat Cable Continued CONTINUED FROM PREVIOUS Note: PAGE ON PULLEY “F” Attach cable to pre-assembled wire string at pulley J and pull wire out thru pulley K www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 29 CABLE STOPPER SHELL 1 1/2 X 1 3/4 NYLON SHORT HANDLE OVAL HEAD PHILLIPS MACHINE SCREW Z/P #10-32 X 1 1/8 SNAP LINK Z/P 8MM X 80MM Note: 1. Some parts not shown/cut out for clarity. SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 30 Step 9 Mid/Low Row Cable 109 26 www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 31 CONTOUR ERGO HANDLE LONG STRAP OVAL HEAD PHILLIPS MACHINE SCREW Z/P #10-32 X 1 1/8 SNAP LINK Z/P 8MM X 80MM 7/8 RD X 1 5/8 LINK 1/8 CABLE Note: 1. Some parts not shown/cut out for clarity. SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 32 Step 10 Mid/Low Row Cable 109 26 www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 33 SNAP LINK Z/P 8MM X 80MM 7/8 RD X 1 5/8 LINK 1/8 CABLE Note: 1. Some parts not shown/cut out for clarity. Fully Tighten 100% Fully Tighten Wrench tighten all hardware in this step. SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 34 Step 11 Press Bar Cable www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 35 NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16 RUBBER BUMPER SPLIT LOCK WASHER Z/P 1/2” 10 LB TOP PLATE W/ADJ SLTR BAR 19 BLK WTS ASSY Note: 1. Some parts not shown/cut out for clarity. SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 36 Step 11 Press Bar Cable Continued www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 37 Step 11 Press Bar Cable Continued SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 38 SPLIT HEX TAP BOLT GR-5 B/O 1/2-13 X 3 1/2 (RND CUT) NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16 STRAP BRACKET 20 #SF20 STAINLESS STEEL SPLIT LOCK WASHER Z/P 1/2” Note: 1. Some parts not shown/cut out for clarity. www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 39 SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 40 Step 13 Leg Extension/Curl Cable www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 41 SPLIT HEX TAP BOLT GR-5 B/O 1/2-13 X 3 1/2 (RND CUT) RETAINING SNAP RING EXT. PLAIN .461 X .500 X .035 SPLIT LOCK WASHER Z/P 1/2” Note: 1. Some parts not shown/cut out for clarity. SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 42 Step 14 Step 14 Assembly List Item # Description Qty. WEIGHT SHIELD LT WEIGHT SHIELD RT BUTTON HEAD SOCKET CAP SCREW Z/P M6 X 20 FLAT WASHER Z/P M6 PLASTIC LID www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 43 Step 15 Step 15 Assembly List Item # Description Qty. FOOT ROLL TUBE 1 X 19 1/2 SOCKET SET SCREW Z/P 10-32 X 1/8 SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 44 BUTTON HEAD SOCKET CAP SCREW Z/P 3/8-16 X 1 1/4 FLAT HEAD SOCKET HEAD Z/P 3/8-16 X 1 FLAT WASHER SAE Z/P 3/8” NYLON FOOT ROLL BUSHING NYLON FLAT WASHER 1 X 1 1/4 X 1/16 www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...

  • Page 45: Parts List

    SNAP LINK Z/P 8MM X 80MM SNAP LINK Z/P 8MM X 80MM SNAP LINK Z/P 8MM X 80MM SNAP LINK Z/P 8MM X 80MM SNAP LINK Z/P 8MM X 80MM BNH0065 BNH0065 BNH0065 BNH0065 BNH0065 BNH0065 BUTTON HEAD SOCKET CAP SCREW Z/P 1/4‐20 X 1  BUTTON HEAD SOCKET CAP SCREW Z/P 1/4‐20 X 1  BUTTON HEAD SOCKET CAP SCREW Z/P 1/4‐20 X 1  BUTTON HEAD SOCKET CAP SCREW Z/P 1/4‐20 X 1  BUTTON HEAD SOCKET CAP SCREW Z/P 1/4‐20 X 1  BUTTON HEAD SOCKET CAP SCREW Z/P 1/4‐20 X 1  BNH3312 BNH3312 BNH3312 BNH3312 BNH3312 BNH3312 SOCKET CAP SCREW  N/P 1/4‐20 X 3/4 SOCKET CAP SCREW  N/P 1/4‐20 X 3/4 SOCKET CAP SCREW  N/P 1/4‐20 X 3/4 SOCKET CAP SCREW  N/P 1/4‐20 X 3/4 SOCKET CAP SCREW  N/P 1/4‐20 X 3/4 SOCKET CAP SCREW  N/P 1/4‐20 X 3/4 BNH2388 BNH2388 BNH2388 BNH2388 BNH2388 BNH2388 SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 46 TOP ASSEMBLY  UP7724X1 TOP CROSS BRACE UP8421X1 TOP SWIVEL PULLEY BRACKET RT UP7668X1 FLOATING TRIPLE PULLEY BRACKET  UP7759X1 WEIGHT SHIELD LT UP7658X1 LEG EXT/CURL PIVOT ARM  UP7659X1 WEIGHT SHIELD RT UP7677X1 LOW SECTION SWIVEL PULLEY BRACKET RT UP7674X1 SIDE FRAME RT UP8420X1 SIDE FRAME LT UP7661X1 *180 LOW SECTION SWIVEL PULLEY BRACKET LT UP7674X2 MID SECTION SWIVEL PULLEY BRACKET RT UP7678X1 *181 MID SECTION SWIVEL PULLEY BRACKET LT UP7678X2 OFFSET DOUBLE PULLEY BRACKET  UP7756X1 *182 TOP SWIVEL PULLEY BRACKET LT UP7668X2 PRESS BAR  UP7664X1 www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...

  • Page 47: Pre Assembled Components

    Pre Assembled Components *1 UP7720X1 *2 UP7721X1 *11 UP7759X1 *24 UP7674X1 SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 48 Pre Assembled Components *27 UP7678X1 *28 UP7756X1 104 154 *29 UP7664X1 www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 49 Pre Assembled Components *36 UP7665X1 *39 UP7666X1 107 159 137 SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 50 Pre Assembled Components *46 UP7724X1 70 85 107 85 85 139 *47 UP7668X1 *182 UP7668X2 www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 51 Pre Assembled Components *25 UP7661X1 *50 UP8420X1 85 107 Guide Wire Guide Wire SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 52 Pre Assembled Components *48 UP7658X1 *49 UP7677X1 *9 UP8421X1 *180 UP7674X2 *181 UP7678X2 107 85 www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 53 Pre Assembled Components *19 UP7659X1 155 20 *8 UP7653X1 SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...

  • Page 54: Basic Exercise Guide

    Warm up properly with stretchings, calisthenics or cardiovascular exercises. Never hold your breath – general rule of thumb is to exhale when you exert. www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 55 Warm up properly with stretchings, calisthenics or cardiovascular exercises. Never hold your breath – general rule of thumb is to exhale when you exert. SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 56 Warm up properly with stretchings, calisthenics or cardiovascular exercises. Never hold your breath – general rule of thumb is to exhale when you exert. www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...
  • Page 57 Warm up properly with stretchings, calisthenics or cardiovascular exercises. Never hold your breath – general rule of thumb is to exhale when you exert. SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...
  • Page 58 Warm up properly with stretchings, calisthenics or cardiovascular exercises. Never hold your breath – general rule of thumb is to exhale when you exert. www.tuffstuffitness.com SXT-550 Deluxe Hybrid Trainer...

  • Page 59: Notes

    Notes SXT-550 Deluxe Hybrid Trainer www.tuffstuffitness.com...

  • Page 60: Warranty

    No modification of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized representative of the party. Contact TuffStuff Fitness International, Inc. at 13971 Norton Avenue, Chino, CA 91710, before returning any defective equipment.

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