TuffStuff AXT-5S Assembly Instructions Manual
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TuffStuff AXT-5S Assembly Instructions Manual

Axt- pro-style home gym (standard) axt- pro-style home gym (deluxe)
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A S S E M B L Y I N S T R U C T I O N S
Revision Date 02-07-06
AXT-5S
AXT- Pro-Style Home Gym (Standard)
AXT-5D
AXT- Pro-Style Home Gym (Deluxe)
L 81" W 74" H 84
A m e r i c a ' s P r e m i e r E x e r c i s e E q u i p m e n t
© 2005 TUFFSTUFF FITNESS EQUIPMENT, INC.
AXT-5S_AXT-5D Rev0

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Questions and answers

Dexter Bayley
May 2, 2025

The cable in the plunger profusion adjusting nut assembly has become lose preventing the plunger from engaging and disengaging to allow movement of the adjustment plate. How do I tighten the cable to use the level to adjust the assembly plate?

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1 comments:
Mr. Anderson
May 17, 2025

To tighten the cable in the plunger protrusion adjusting nut assembly for the TuffStuff AXT-5S:

1. Ensure the cable assembly is not bent or damaged.
2. Use two 3/4" wrenches to loosen the plunger protrusion adjusting nuts.
3. Push the plunger and cable further into the barrel or pull it out as needed to adjust the protrusion.
4. Once the adjustment is correct, re-tighten the plunger protrusion adjusting nuts.

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Summary of Contents for TuffStuff AXT-5S

  • Page 1 A m e r i c a ’ s P r e m i e r E x e r c i s e E q u i p m e n t © 2005 TUFFSTUFF FITNESS EQUIPMENT, INC. AXT-5S_AXT-5D Rev0...

  • Page 2: Safety Precautions

    Stuff Equipment This Tuffstuff product has been built to precise quality standards ool Requirements and has been carefully packaged to ensure that damage will not 1. One 7/8” combination wrench occur during shipment.
  • Page 3 CONTENTS Introduction....2 Safety Precautions ....2 Assembly Steps .
  • Page 4 Step 1 Assembly List Item # Description Qty. BOTTOM FRAME REAR UPRIGHT PULLEY 3/8 X 1 X 4 1/2 FLAT WASHER SAE B/O 3/8” HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 1/4 NYLON INSERT LOCK NUT B/O 3/8-16 NYLON INSERT JAM LOCK NUT B/O 3/8-16...
  • Page 5 152 137 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 6 Step 2 Assembly List Item # Description Qty. BOTTOM GUIDE ROD RETAINER FOOT SUPPORT LOW ROW FRAME CONNECTOR ASSEMBLY REINFORCEMENT PLATE 1/4 X 2 X 5 (BEND) REINFORCEMENT PLATE 1/4 X 2 X 7 (BEND) PULLEY 3/8 X 1 X 3 1/2 PULLEY 3/8 X 1 X 4 1/2 BUTTON HEAD SOC CAP SCREW B/O 3/8-16 X 1 CHROME WASHER 3/8 X 1 1/2...
  • Page 7 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 8 Step 3 Assembly List Item # Description Qty. FRONT UPRIGHT LONG ADJUSTABLE STOPPER SEAT FRAME PULLEY 3/8 X 1 1/2 X 4 1/2 (WIDE) FINISHED HEX NUT B/O 1/2-13 FLAT WASHER SAE B/O 1/2” FLAT WASHER SAE B/O 3/8” HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/4 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/2 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4...
  • Page 9 NOTE: TWO PEOPLE ARE REQUIRED TO DO THIS STEP. AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 10 Step 4 Assembly List Item # Description Qty. LAT BAR HOLDER TOP FRAME ACCESSORY HOLDER PULLEY 3/8 X 1 1/2 X 4 1/2 (WIDE) CUP HOLDER FLAT WASHER SAE B/O 3/8” HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/4 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/2 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1...
  • Page 11 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 12 Step 5 Assembly List Item # Description Qty. TOP FRAME REINFORCEMENT PLATE LT TOP FRAME REINFORCEMENT PLATE RT PULLEY 3/8 X 1 X 4 1/2 SPACER 0.406 ID X 0.63 OD X .0748 L FLAT WASHER SAE B/O 3/8” HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 2 1/2 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 5 NYLON INSERT LOCK NUT B/O 3/8-16 PLASTIC STOPPER...
  • Page 13 LEFT SIDE VIEW RIGHT SIDE VIEW NOTE: TWO PEOPLE ARE REQUIRED TO DO THIS STEP. AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 14 Step 6 Assembly List Item # Description Qty. LONG ADJUSTABLE STOPPER STOPPER HOUSING BLOCK (LARGE) STOPPER HOUSING BLOCK (SMALL) FINISHED HEX NUT B/O 1/2-13 FLAT WASHER SAE B/O 1/2” FLAT WASHER SAE B/O 3/8” HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3/4 SPLIT LOCK WASHER B/O 3/8”...
  • Page 15 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 16 Step 7 Assembly List Item # Description Qty. ADD ON WEIGHT 2.5 LBS ADD ON WEIGHT 5 LBS ADD ON WEIGHT LOCK CHROME GUIDE ROD 3/4 X 73 5/8 REINFORCEMENT PLATE 1/4 X 2 X 5 (BEND) SELECTOR PIN W/COIL TOP GUIDE ROD RETAINER TOP GUIDE ROD RETAINER CONNECTOR PULLEY 3/8 X 1 X 4 1/2...
  • Page 17 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 18 Step 8 Assembly List Item # Description Qty. PEC DEC ARM LEFT SIDE PEC DEC ARM RIGHT SIDE ALUMINUM CAM PLATE 3/4 X 5” BUTTON HEAD SOC CAP SCREW B/O 3/8-16 X 1 CHROME WASHER 3/8 X 1 1/2 SPLIT LOCK WASHER B/O 3/8” AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 19 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 20 Step 9 Assembly List Item # Description Qty. ADJUSTABLE PRESS BAR RELEASE ASSY PRESS BAR PRESS BAR HOUSING PRESS BAR PIVOT AXLE 1 X 5 3/4 PULLEY 3/8 X 1 X 4 1/2 BUTTON HEAD SOC CAP SCREW B/O 3/8-16 X 1 CHROME WASHER 3/8 X 1 1/2 FLAT WASHER SAE B/O 1/2”...
  • Page 21 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 22 Step 10 Assembly List Item # Description Qty. LEG EXT/LEG CURL RATCHET ASSY HOUSING PIVOT ARM SWIVEL FOOT ROLL HOLDER FLAT WASHER SAE B/O 3/8” HEX HEAD CAP SCREW GR-5 B/O 1/2-13 X 3 3/4 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 4 1/2 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 NYLON INSERT LOCK NUT B/O 3/8-16 NYLON INSERT JAM LOCK NUT B/O 1/2-13...
  • Page 23 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 24 Step 11 Assembly List Item # Description Qty. ADJUSTABLE DOUBLE PULLEY BRACKET ADJUSTABLE SINGLE PULLEY BRACKET OFF SET DOUBLE PULLEY BRACKET PULLEY 3/8 X 1 X 4 1/2 FLAT WASHER SAE B/O 3/8” HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 3/4 NYLON INSERT JAM LOCK NUT B/O 3/8-16 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 25 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 26 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 27 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 28 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 29 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 30 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 31 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 32 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 33 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 34 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 35 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 36 Step 17 Assembly List Item # Description Qty. BACK PAD SEAT PAD CHROME WASHER 3/8 X 1 1/2 FLAT WASHER SAE B/O 3/8” HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 1 1/2 HEX HEAD CAP SCREW GR-5 B/O 3/8-16 X 3 1/4 METAL HINGE RUBBER BUMPER W/WASHER 3/8 X 1 1/2 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 37 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 38 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 39 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 40 Step 19 Assembly List Item # Description Qty. WEIGHT SHROUD FLAT WASHER USS B/O 1/4” HEX HEAD CAP SCREW GR-5 B/O 1/4-20 X 3/4 WEIGHT STACK LID AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 41 AXT-5S_AXT-5D AXT- Pro-Style Home Gym...
  • Page 42 Step 20 Spring Loaded Pin Adjustment IMPORTANT CABLE ADJUSTMENT REQUIRED To insure proper operation of the Adjustable Press Bar, the spring loaded pin cable must be adjusted. Use the guidelines below to make this adjustment. DO NOT USE THIS GYM UNTIL THE CABLE HAS BEEN ADJUSTED Barrel Housing Adjustment Plate Retaining Nut...
  • Page 43 Step 21 Spring Loaded Pin Adjustment Cable Assembly Plunger Protrusion Adjusting Nuts Plunger Protrusion Adjusting Nuts FIG. 5 Insure that the Cable Assembly is not bent FIG. 6 Loosen the Plunger Protrusion Adjusting or damaged before tightening the Plunger Protrusion Nuts with two 3/4 wrenches.
  • Page 44 AXT-5D CHART BOLD FONT = SUB-ASSEMBLY PARTS Parts List REGULAR FONT = HARDWARE ITEM # DESCRIPTION PART # QTY. ITEM # DESCRIPTION PART # QTY. ADD ON WEIGHT 2.5 LBS UP3700 TOP FRAME UP3726 ADD ON WEIGHT 5 LBS UP3701 TOP FRAME REINFORCEMENT PLATE LT UP3727 ADJUSTABLE BACK PAD BRACKET...

  • Page 45: Parts List

    HEX HEAD CAP SCREW GR-5 3/8-16 X 5 BNH0320 TORSION SPRING BNH1773 HEX HEAD CAP SCREW GR-5 3/8-16 X 5 1/4 BNH0690 TUFFSTUFF LOGO ALUMINUM SMALL BNH1323 HEX HEAD CAP SCREW GR-5 3/8-16 X 3/4 BNH0283 URETHANE BUMPER 1 3/4 BNH0229...
  • Page 46 Maintenance TuffStuff Basic Strength Equipment Safety and General Maintenance All TUFFSTUFF strength equipment is designed and manufactured to offer maximum, long-life service with minimal maintenance. However, safety inspection and routine maintenance in your facility should be the upmost importance in your daily operation. Information presented in these pages will serve as a basic guideline to design your own inspection procedures.
  • Page 47 Bearing and linear bearings systems have advanced over the years but they must be maintained on a regu- lar basis if you expect them to last and perform effi ciently. TuffStuff uses only the highest quality bearings and linear motion components that are virtually trouble-free but requires the regular preventive maintenance to insure long-lasting performance.
  • Page 48 TuffStuff. Limitations: The foregoing shall constitute the sole remedy of the purchaser and the sole liability of TuffStuff with regard to warranty, whether express or implied by operation of law or otherwise, including but not limited to any implied warranties of merchantability or fitness.

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