Protec COMPACT 2 NDT User Manual
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Protec COMPACT 2 NDT User Manual

Automated x-ray film processor
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COMPACT 2 NDT
Automated X-ray film processor
Model/ID: 1193-x-x000
User Manual
Ident. Nr. 5193-0-0002
Figure with processor base cabinet
Version: 5.0
PROTEC GmbH & Co. KG
Issued: 2019-05-22
In den Dorfwiesen 14, 71720 Oberstenfeld, Germany
Subject to alterations
Telephone: +49 (0) 7062/92 55-0 E-Mail: protec@protec-med.com

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Summary of Contents for Protec COMPACT 2 NDT

  • Page 1 Automated X-ray film processor Model/ID: 1193-x-x000 User Manual Ident. Nr. 5193-0-0002 Figure with processor base cabinet Version: 5.0 PROTEC GmbH & Co. KG Issued: 2019-05-22 In den Dorfwiesen 14, 71720 Oberstenfeld, Germany Subject to alterations Telephone: +49 (0) 7062/92 55-0 E-Mail: protec@protec-med.com...
  • Page 2 All sheets of this document contain proprietary and confidential information of PROTEC GmbH & Co. KG and is intended for exclusive use by current PROTEC GmbH & Co. KG customers. Copying, disclosure to other or other use is prohibited without the express written authorization of PROTEC´s law department.

  • Page 3: Table Of Contents

    Switching on the machine ............................22 5.2.2 Automatic mode ................................22 5.2.3 Anti-crystallization function ............................23 5.2.4 Time replenishment (Anti-oxidation function, Flood replenishment) ..........23 PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 3 von 65...
  • Page 4 Safety and Maintenance....................33 Introduction ...................................... 33 Cleaning and disinfection................................. 33 6.2.1 Cleaning ....................................33 6.2.2 Daily care ....................................33 6.2.3 Weekly Care ..................................34 PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 4 von 65...
  • Page 5 Removal of control PCB ..............................48 Adjusting the software – sub-versions ........................ 48 8.3.2 8.3.3 Stop start-cycle ................................... 48 8.3.4 Display of machine information..........................48 Schematics ......................................49 PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 5 von 65...
  • Page 6 Description of symbols, labels and abbreviations ............62 11.1 Symbols ....................................... 62 11.2 Identification label..................................63 11.3 Labels ........................................63 11.4 Position symbols and labels ..............................65 11.5 Abbreviations ....................................65 PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 6 von 65...

  • Page 7: Document Effectivity

    Room drawing new, Warning hot air new, at 50Hz change to 11A at 22/05/2019 15, 22, 60, 60Hz change to 13A; change power consumption to max. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 7 von 65...

  • Page 8: General Notes

    PROTEC GmbH & Co. KG Customers. Assemblers and other Customers not employed by nor directly affiliated with PROTEC GmbH & Co. KG technical services are directed to contact the local PROTEC GmbH & Co. KG office before attempting installation or service procedures.

  • Page 9: Product Description

    Prior to working with the automated X-ray film processor COMPACT 2 NDT, it is required that the user read the Safety Notes as well as the chapter regarding operation.

  • Page 10: Indications, Contraindications

    User Manual Indications, Contraindications As the COMPACT 2 NDT automated X-ray film processor has no intended primary effect in or on the human body (patient) but is used as laboratory equipment in a darkroom, no indications or contraindications can be identified for this product.

  • Page 11: Safety Instructions

    Adjustments and calibrations that are described within the user manual must be made, with the aid of The technical description for the system, by the PROTEC GmbH & Co. KG customer service department or a PROTEC GmbH & Co. KG authorized service technician.

  • Page 12: General Safety Notice

    2.1.2 Operating of the radiographic system When having troubles with operating of the COMPACT 2 NDT, immediately call the Service of PROTEC or an authorized service and stop the using of the COMPACT 2 NDT. 2.1.2.1 Operating type The automated X-ray film processor is designated for continuous use.

  • Page 13: Operating Personnel

    User Manual 2.1.3 Operating personnel The COMPACT 2 NDT should only be operated by personnel who are trained in accordance with the corresponding national regulations in the use and operation of diagnostic X-Ray systems. NOTE Only properly trained and authorized personnel are allowed to word with the automated X-ray film processor COMPACT 2 NDT.

  • Page 14: Installation

    To do so, hold the machine at the sides on the bottom (see figure). While putting the machine down, watch the position of the levelling feet to prevent damaging these. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 14 von 65...
  • Page 15 8. Sink with hot/cold water and flexible hose; Inner dimensions are 60x40x30cm deep. Material: Ceramic, stainless steel, plastic. 9. The replenishment containers can be place under the processor or can be installed externally. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 15 von 65...

  • Page 16: Installation Of Processor

    Connect power cord: Lay power cord so that it will not be tripped over and not be bent or frayed. If an extension cord is required use only cords that have been approved for usage with respective current. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 16 von 65...

  • Page 17: Connecting The Processor

    Connect the suction pipes to the hose ends for the replenishment tanks using hose clips. Put suction pipes through cover opening into respective replenishment tanks and snap them in. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 17 von 65...

  • Page 18: Hose Connection

    The overflow and drainage hoses from the developer and fixer should be guided into their respective collecting containers. The overflow and the drainage of the water can. 3.5.2 Hose Connection PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 18 von 65...

  • Page 19: Initial Operation

    During this cycle, chemicals are pumped up from the replenishment containers into the machine. The replenishment quantity can be adjusted by setting the replenishment rate. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 19 von 65...

  • Page 20: Control Elements And Device Displays

    Fixer replenishment time in seconds NOTE Safety function stops film transportation when cover is removed. Therefore keep cover placed on the machine when processing films. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 20 von 65...

  • Page 21: Handling / Operation

    During processing films not the display „Infeeding film” 5.1.3 After work Switch processor off Close water tap Open water-drainage stop cock and drain water out of the machine. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 21 von 65...

  • Page 22: Stand-By Mode

    The temperatures of the developer and dryer are automatically regulated. The replenishment rate of developer and fixer chemicals is activated according to the processed film-surface (film-surface PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 22 von 65...

  • Page 23: Anti-Crystallization Function

    Depending on the requirements, this time can be varied from 2 to 10 minutes adjusted in 0.1-minute-steps (adjusting the processing time: see 5.2.5.2) PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 23 von 65...

  • Page 24: Developer Temperature

    8,0 (480) 28 – 30 8,5 (510) 28 – 30 9,0 (540) 27 – 29 9,5 (570) 27 – 29 10,0 (600) 26 - 28 PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 24 von 65...

  • Page 25: Dryer Temperature

    1700 35 (32) 472,5 1800 37 (34) 499,5 NOTE Values in brackets for 60Hz power connection. Values when pump is seat at 100% pump capacity. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 25 von 65...

  • Page 26: Dimmer Function Of Display

    When in manual mode the display is flashing. 5.2.13.2 Switching back to automatic mode: In manual mode with film transport off press both arrow-buttons “up” (2) and “down” (3) simultaneously. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 26 von 65...

  • Page 27: Manual Starting And Stopping The Film Transport

    Press buttons 4 and 5 “Enter Memory” simultaneously to enter the memory mode (see diagram see 5.2.15). Press several times the button 3 “Select” until the display will show “L.0”(Lock off input unlocked) or “L.1” (Lock on: input locked). PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 27 von 65...

  • Page 28: Stop Film Transport

    If the developer temperature exceeds the set value, the automatic cooling function will be activated. The fan runs for a fast cooling of the bath. The same happens when the temperature is decreased by pressing the arrow button. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 28 von 65...

  • Page 29: Removal And Installation Of Dryer Rack (Two-Parts)

    The upper part of the dryer can now be removed. Hold the dryer at the front distance bar (3) and the whole of the metal plate in the back (4). Take out lower part of the dryer. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 29 von 65...

  • Page 30: Installation

    First guide bar of fixer rack is dirty (condensate or crystals). Clean roller racks • Developer is old or circulation not working • Try processing films by infeeding them with emulsion side up PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 30 von 65...

  • Page 31: Advice On Machine Errors

    If a film is caught up in the machine due to a power cut, it can be transported out of the machine by activating the transport with a film in the infeed (machine can also be started up in PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 31 von 65...

  • Page 32: Error Messages

    “E4”” see Fehler! Verweisquelle konnte nicht gefunden werden.). Input locked. To change operation parameters the lock function must be deactivated (see “Lock Function” see 5.2.15) PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 32 von 65...

  • Page 33: Safety And Maintenance

    When working has been completed at the end of the day, the water must be drained from the machine. This reduces the growth of algae in the water bath. For that purpose open the water drainage stop cock (see 3.5.2) PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 33 von 65...

  • Page 34: Weekly Care

    5.2.12). Replace the suction pipes into the replenisher containers. The circulation system may have to be ventilated (see 3.6.1 / 2) • For quality check, process test films. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 34 von 65...

  • Page 35: Before You Go On Holiday Or Longer Than 2 Weeks Not Use

    2.18 Switch machine off 2.19 Empty all three tanks 2.20 Fill machine with water and switch it on 2.21 Put suction pipes into vessels with water PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 35 von 65...

  • Page 36: Maintenance

    PROTEC Service or specific authorized service provider to ensure the sage and reliable operation of the equipment. In the event that scheduled maintenance is not performed, PROTEC GmbH & Co. KG will not be responsible for damages incurred by the user or third parties if such damages are the result of improper or omitted maintenance.

  • Page 37: Maintenance Protocol

    Maintenance work Maintenance work Maintenance work performed performed performed performed Date Date Date Date Name Name Name Name Next maintenance: Next maintenance: Next maintenance: Next maintenance: PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 37 von 65...

  • Page 38: Warranty

    The automated X-ray film processor has an expected product life of 7 years when used in accordance with the product specifications/ limitations and provided that maintenance through the PROTEC service department or a PROTEC authorized service provider has be completed. After reaching the life span the further usage of the device happens on own risk.

  • Page 39: Trouble Shooting

    If the switches are defective, the machine can still be used in the manual mode (see 5.2.13) • PCB is possibly faulty - then exchange PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 39 von 65...

  • Page 40: Drive Motor Does Not Run

    At first adjust displayed value in 1-degree-steps using the arrow buttons and. To adjust the decimal, hold developer temperature button down and press resp. arrow-button. Switch machine off again. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 40 von 65...

  • Page 41: Film Defects

    Start machine in manual mode (see 5.2.13). Check current on X9 and X10 connections on power PCB. If no voltage can be registered - exchange power PCB. Otherwise ventilation has been connected wrongly or is defective. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 41 von 65...

  • Page 42: Developer Bath Temperature Too High Or Too Low

    Check water drain line to the tank, hose and connection for residues • When extreme algae growth is noticed, the overflow can be connected directly at the back of the water tank PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 42 von 65...

  • Page 43: Spare Parts And Schematics

    Wires and cables 1190-0-0108 Transformer – power PCB 20V 1190-0-0112 Power PCB - transformer 230V 1190-0-0110 Power PCB – controller PCB 1190-0-0111 Motor – controller PCB PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 43 von 65...
  • Page 44 0190-9-1200 Controller PCB 2028-0-0023 Power switch 2010-0-0004 Fuse holder 2010-0-0010 Fuse slow blow in gold, T 10A/250V 2027-0-0012 Traction relief 1190-0-0117 Coupling 1190-0-0904 Mains filter PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 44 von 65...
  • Page 45 Light barrier support 2030-0-0014 Rubber inlet 62-63 0190-0-0800 Light barrier board 1190-0-0107 Light barrier casing 1120-5-1900 Solenoid valve 230V 1190-0-1304 Channel dryer heating 1190-0-3102 Light seal PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 45 von 65...
  • Page 46 COMPACT 2 NDT 5190-0-0002 User Manual NDT Walze 1193-0-0307 PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 46 von 65...
  • Page 47 Three replacement rollers are delivered together with each machine. These rollers must be considered wear parts and are excluded from the guarantee. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 47 von 65...

  • Page 48: Tips And Tricks

    Arrow button “Up”: At the beginning for three seconds the machine type (C2) and then for five seconds the software version will be displayed. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 48 von 65...

  • Page 49: Schematics

    COMPACT 2 NDT 5190-0-0002 User Manual Schematics PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 49 von 65...
  • Page 50 COMPACT 2 NDT 5190-0-0002 User Manual PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 50 von 65...
  • Page 51 COMPACT 2 NDT 5190-0-0002 User Manual PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 51 von 65...
  • Page 52 COMPACT 2 NDT 5190-0-0002 User Manual PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 52 von 65...
  • Page 53 COMPACT 2 NDT 5190-0-0002 User Manual PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 53 von 65...
  • Page 54 COMPACT 2 NDT 5190-0-0002 User Manual PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 54 von 65...
  • Page 55 COMPACT 2 NDT 5190-0-0002 User Manual PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 55 von 65...
  • Page 56 COMPACT 2 NDT 5190-0-0002 User Manual PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 56 von 65...
  • Page 57 COMPACT 2 NDT 5190-0-0002 User Manual PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 57 von 65...
  • Page 58 COMPACT 2 NDT 5190-0-0002 User Manual PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 58 von 65...

  • Page 59: Power Supply

    2.4 kWh WARNING! To lower the risk of an electrical shock, the device can only be run on a power supply with a protective conductor. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 59 von 65...

  • Page 60: Technical Specifications

    Filled 115 kg/*129 kg (254/*284 lbs) Dimensions (LxWxH) 97 x 68 x 127cm (38.2x26.8x50”) Floor space required 0.67 m² (7.2 sqft) * Values with closed base cabinet. PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 60 von 65...

  • Page 61: Protection Art And Protection Class

    10.2.2 Environmental Conditions for Shipping and Storage Ambient Temperature - 10°C to + 70°C Relative humidity 10% to 95% (non-condensing) Atmospheric pressure 500 hPa to 1060hPa PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 61 von 65...

  • Page 62: Description Of Symbols, Labels And Abbreviations

    Notes on disposal; WEEE , Waste of Electrical and Electronic Equipment Protective ground (Earth) Warning of electrical voltage Warning in front of hot surface Display working parameters PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 62 von 65...

  • Page 63: Identification Label

    Symbol developer temperature Symbol dryer output Symbol replenishment time developer Symbol replenishment time fixer Replenishment Overflow Drain 11.2 Identification label 50Hz 60Hz 11.3 Labels Corporate PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 63 von 65...
  • Page 64 Description of the fuse 2x T / sb 10A 250V Sticker water pressure Sticker on the floor plate Pull plug Water outlet Water outlet open or closed PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 64 von 65...

  • Page 65: Position Symbols And Labels

    Identification lable pressure 11.5 Abbreviations Millimeter Centimeter Pound Kilogram °C Degree –Celsius Hectopascal German Industry Standard European Standard CE-Mark Hertz Duty cycle Ampere Serial number PROTEC GmbH & Co. KG, In den Dorfwiesen 14, 71720 Oberstenfeld, Germany 65 von 65...

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