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- Page 1 Film Processor Operation Manual Machine No.: Type: Installation Date: PROTEC GmbH & Co. KG Status: July 2010/1.4 In den Dorfwiesen 14, D-71720 Oberstenfeld, Germany Subject to change Telephone: +49-7062-9255-0 e-mail: service@protec-med.com...
- Page 2 EU Declaration of Conformity EU Declaration of Conformity ECOMAX...
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Page 3: Table Of Contents
© 2007 by PROTEC . All rights reserved. Any reproduction that violates the limita- ® tions set forth by copyright law, needs to be authorised in writing by PROTEC Information on Liability This manual has been checked for correctness. The instructions and specifications were correct at the time it was published. -
Page 4: Intended Use
Intended use includes observing the operating instructions, the installation instruc- tions and adherence to the safety notes. ® Any application differing from intended use voids the guarantee by PROTEC The owner of the machine will be liable for damages resulting from unintended use or faulty application. - Page 5 ECOMAX...
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Page 6: Technical Specifications
2) Relative humidity lower than 80% up to 31 °C (80 °F), linearly decreasing to 50% at 40°C (104°F) 3) Height above sea level less than 2000 m (6666 ft.) 4) Indoor use Pollution degree: IP 20 System protection: ECOMAX... -
Page 7: Safety Instructions
Before opening the unit, switch off the unit and unplug it from the electrical socket. Service and repairs must be performed by trained service technicians only. Use only manufacturer´s replacement parts. ECOMAX... -
Page 8: Installation
Electrical connections should be carried out according to reg- ulations by an electrician. 2. Transport Due to the weight and dimensions of the film processor ECOMAX should always be carried by two persons. To do so, hold the machine on the sides of the bottom pan (see figure). - Page 9 The overflow and drainage hoses from the developer and fixer should be guided into their respective collecting containers. The overflow and the drainage of the water can either be guided into the drainage syphon or into respective collection containers. ECOMAX...
- Page 10 Inform yourself of the local water board regulations regarding drainage. These regulations may differ from information in this manual, but they should be complied with. If the machine is installed table-top, ensure that the table is stable enough and does not wobble. ECOMAX...
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Page 11: Initial Operation
Keep the film detection switch pressed when switching the machine on again. Release the film detection switch. The replenishment pump will now run for 9 minutes or until the machine is switched off again. This function can also be used for manual replenishment. Warning, hot surface! ECOMAX... -
Page 12: Operation
If the developer temperature is not reached within 30 minutes, the LED starts flashing rapidly and an inter- val sound occurs permanently. Important! Safety function stops film transportation when cover is re- moved. Therefore keep cover placed on the machine when processing films. ECOMAX... -
Page 13: Stand-By Mode
A film can be inserted at any time. Do not place any object on the proc- essor. ECOMAX... -
Page 14: Switching On The Machine
60 minutes without replenishment. The pump runs for 10 seconds. With this function, the quality of the developer chemicals are main- tained even when standing idle for long periods. Please note: High or low room temperature can influence the function of the film processor. ECOMAX... -
Page 15: Automatic Replenishment
450 ml/m 350 ml/m 24 cm 870 ml/m 690 ml/m 650 ml/m 520 ml/m 18 cm 1150 ml/m 920 ml/m 875 ml/m 690 ml/m *Setting at 50 Hz current resp. settings at 60 Hz current are in brackets **Standard setting ECOMAX... -
Page 16: Care
Every three months (maybe earlier) a thorough cleaning is necessary, depending on the quantity of films processed. Tank cleaners are available for developer and water baths. The fixer bath is cleaned with water. When preparing chemical tank cleaners, follow manufacturer's instructions explicitly. ECOMAX... - Page 17 Attention: Do not use alcohol containing solvents to clean the machine! The colour changes in the baths is normal; it is caused by the properties of the chemicals! ECOMAX...
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Page 18: Maintenance / Disposal
Maintenance work Maintenance work Maintenance work Maintenance work Maintenance work performed performed performed performed performed Date: Date: Date: Date: Date: Name: Name: Name: Name: Name: next maintenance: next maintenance: next maintenance: next maintenance: next maintenance: ECOMAX... - Page 19 2.28. Activate film transport for a few minutes 2.29. Switch machine off and drain all three tanks 2.30. Repeat item 2.20 to 2.29 if required (observe information e. g. regarding temperature, time and cleaning proce- dure outlined in tank cleaner datasheet) ECOMAX...
- Page 20 61223-2-1 and DIN 6868-2). Be sure to dipose properly of used machines. Used machine contain valueable materials that should be recycled and turned over for proper treatment. Please be sure to turn used machines over to approved recycling centers. ECOMAX...
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Page 21: Problems And Solutions
Level in developer is too low. • First guide bar of fixer rack is dirty (condensate or crystals). Clean roller- racks. • Developer is old or circulation not working. • Try processing films by infeeding them with emulsion side up. ECOMAX... -
Page 22: Advice On Machine Errors
Important notes: Ensure correct seating of roller racks; keep the lock closed at all times. Don’t operate processor with empty replenishment tanks. After a long machine shut down check bath level and refill if necessary. ECOMAX... -
Page 23: Accessories
No supply connection required Water connection: Room temperature, 18-40°C Environmental condi- tions: 220 V/50 Hz or 220 V/60 Hz Electrical connections: 110-120 V/60 Hz 10 W Power consumption: 5 kg empty, 30 kg filled Weight: 0.03 m² Floor space required: ECOMAX... - Page 24 ECOMAX...
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Page 25: Service Manual As Appendix
Service Manual Table of Contents Installation Data ....................30 Trouble Shooting ....................31 Spare Parts ......................37 Electric Diagrams....................43 ECOMAX... -
Page 26: Installation Data
60x40cm (24x16’‘) ers for used fixer. Storage location for replenish- ment tanks: Below machine or externally. Ventilation of darkroom is required. Sink with freshwater and flexi- ble hose. Inner dimensions minimum (LxWxH) 60x40x30 cm (24x16x12“). Measures and positions are recommendations ECOMAX... -
Page 27: Trouble Shooting
If no other solutions can be found, use of anti-algae agents can result in improvement (automatic dispensers work the best). However, it is known that cleaning agents containing chlorine may corrode rubber rollers and high-grade steel in the tank area (check before use). ECOMAX... -
Page 28: General
If the voltage is normal, exchange the electronics. if no voltage: check the cable wiring harness. Do only use original PROTEC ®' fuses with gilded caps as re- placement part. They are optimzed for use with PROTEC proc- essors. -
Page 29: Relation Between Processing Time And Developer Temperature
Temperature is set too high at the temperature controller: Set a lower tem- perature value by turning counterclockwise. (See “Calibration of developer temperature” on page 34.) • If no error can be detected in the temperature sensor, the temperature controller is defective. ECOMAX... -
Page 30: Developer Temperature Too Low
Check the screws and positioning of the chain and chain wheel. 5.3 Scratches, pressure marks, dirt on film • Pressure marks caused due to polluted or damaged rollers. Check rollers for visible damage. Rubber rollers sometimes swell up. Replace defective rollers. ECOMAX... -
Page 31: Replenishment
When the machine is restarted the new programming becomes active. Dryer 7.1 Dryer fan does not run or runs with too slowly • Check whether the threaded pin fastening the fan wheel to the rotor shaft of the motor has loosened. • Check whether the motor is defective. ECOMAX... -
Page 32: Water
Shutting off time-controlled replenishment / anti-oxidation The anti-oxidation function can be shut off at the controller. To do so, set the DIP switch on the controller as shown in the figure. Antioxidation 5s / 20min ECOMAX... -
Page 33: Spare Parts
Hose 4 x 1 mm, green 2018-0-0021 Hose 9 x 2 mm, red, transparent 2018-0-0022 Hose 9 x 2 mm, blue, transparent 2022-0-0004 Tube clamp 2022-0-0019 Wire tube clamp 1101-0-4600 Floating balls, 300 pcs. 1101-0-4800 Floating balls, 200 pcs. ECOMAX... - Page 34 Circulation pump 110 V, 50/60 Hz 1160-0-0702 Elbow fitting 1160-0-0710 Rubber hose stub 2006-5-0004 Solenoid valve 220-240 V, 50/60 Hz 2006-6-0003 Solenoid valve 110 V 0186-0-2200 Temperature controller set 1186-0-1250 Wiring harness 230 V 1186-0-1251 Wiring harness 115 V ECOMAX...
- Page 35 Roller chain 3000-9-4013 Splint pin 2.0 x 20 mm, inox 2008-0-0001 Fan impeller TLR 85x52 1186-0-1302 Air channel 0186-5-1300 Heating element Ecomax 230 V, 900 W 0186-6-1300 Heating element Ecomax 110 V, 900 W 1101-0-0146 Latch, red 1101-0-0141 Latch, blue 1101-0-0113...
- Page 36 1186-0-0502 Inlet cover 1186-0-0701 Chain tensioner 1186-0-0702 Bracket for chain tensioner 1186-0-0802 Film feed tray 2003-5-0010 Heating element 230 V, 300 W 2003-6-0002 Heating element 120 V, 400 W 1130-0-2101 Heat exchanger 2005-0-0005 Temperature limiter 2007-0-0015 Film detection switch ECOMAX...
- Page 37 Spare Parts 106a Standard roller racks ECOMAX...
- Page 38 1101-0-0304 Gear t = 32, round hole 1101-0-0303 Gear t = 32, D-hole 1170-0-0302 Worm wheel 1101-0-0305 Bushing without clearence 2014-0-0001 Circlip 2014-0-0003 Clamping ring 0186-0-0603 Roller support, dryer with axles 1140-0-0302 Rubber roller 35 1140-0-0605 Air jet (35) ECOMAX...
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Page 39: Electric Diagrams
Electric Diagrams Electric Diagrams ECOMAX... - Page 40 Electric Diagrams ECOMAX...
- Page 41 Electric Diagrams ECOMAX...
- Page 42 Electric Diagrams ECOMAX...
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