Protec Optimax 2010 Operation Manual
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Protec Optimax 2010 Operation Manual

Film processor
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PROTEC GmbH & Co. KG
In den Dorfwiesen 14, D-71720 Oberstenfeld, Germany
Telephone: +49-7062-9255-0 e-mail: service@protec-med.com
Film Processor
Operation Manual
Machine No.:
Type:
Installation Date:
Status:
Subject to change
08-2009/1.7

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Summary of Contents for Protec Optimax 2010

  • Page 1 Film Processor Operation Manual Machine No.: Type: Installation Date: PROTEC GmbH & Co. KG 08-2009/1.7 Status: In den Dorfwiesen 14, D-71720 Oberstenfeld, Germany Subject to change Telephone: +49-7062-9255-0 e-mail: service@protec-med.com...
  • Page 2 • the Medical Device Directive 93/42/EEC “Class 1”, • the Low Voltage Directive 73/23/EEC and the • EMC Directive 89/336/EG PROTEC GmbH & Co. KG, Lichtenberger Strasse 35, D-71720 Oberstenfeld, Germany • DIMDI: DE / 0000042967 Supplementary guide- lines: •...

  • Page 3: Table Of Contents

    © 2008 by PROTEC . All rights reserved. Any reproduction that violates the limita- ® tions set forth by copyright law, needs to be authorised in writing by PROTEC Information on Liability This manual has been checked for correctness. The instructions and specifications were correct at the time it was published.

  • Page 4: Intended Use

    Intended use includes observing the operating instructions, the installation instruc- tions and adherence to the safety notes. ® Any application differing from intended use voids the guarantee by PROTEC The owner of the machine will be liable for damages resulting from unintended use or faulty application.

  • Page 5: Safety Instructions

    Technical Specifications 1 Temperature 18 - 40 °C (51.6 - 104 °F), venti- Environmental condi- lated room, room temperature should be lower tions: than set bath temperature. 2 Relative humidity lower than 80 % up to 31 °C (88 °F), linearly decreasing to 50 % at 40 °C (104 °F) 3 Height above sea level less than 2000 m (6666 ft.)

  • Page 6: Installation

    Installation Installation 1. Requirements for installation Fresh water connection: Shut-off tap, thread with 3/4" outside diameter (wash- ing machine connection), Water pressure 2 - 10 bar (29 - 145 psi). Drainage connection: Plastic tube - inner diameter 50 mm (2”) or larger. A ventilated syphon which serves as odour preventor should be included in the planning.
  • Page 7 Installation 4. Connecting the processor Drainage and col- lecting containers Water connection: Fit water-inlet hose (grey) at the rear of the machine and connect to the prepared fresh water supply. Water overflow: The water overflow hose (∅ = 16 mm) is likewise connected at the rear of the unit. The hose is installed as described in the next section.
  • Page 8 Installation Hose Connections Optional Pay attention to the correct colour connections: Replenishment Developer: red; Fixer: blue; Overflow Water: clear Outlet Danger of Overflow! Use the included cable ties (accessory bag) to secure the hos- es. Fix all hose ends which lead into the syphon or collecting container, so that they do not drop into the liquid - otherwise liquid may overflow.

  • Page 9: Initial Operation

    Initial Operation Initial Operation Test run Important! Processor should not be run dry! Upon commissioning and every refilling the pumps must be vented. Close the three drainage stop cocks and fill the tanks and replenishment con- tainers with water. Open water inflow tap. Connect electrical socket and switch the machine on.

  • Page 10: Operation

    Operation Operation Short Overview and Control Panel Display working parameters Arrow button “Up” = increase parameter value Arrow button “down” = decrease parameter value Mode Buttons Processing time in minutes Developer temperature in °C Dryer output in % Replenishment time in seconds Power on Autofill Enter Memory...
  • Page 11 Operation Attention: Upon first operation and each refilling of a developer check the function of the circulation pump and vent the pump if re- quired (see page 9). Before use... Close water-drainage stop cock. Open water tap. Switch processor on. Check liquid level in replenishment and drainage collecting containers.

  • Page 12: Switching The Machine On

    Operation Switching the Machine On Before switching the machine on, open the fresh water tap and close the water drainage tap (under control panel). Then switch the machine on (main switch is sit- uated under the control panel). Once the machine is switched on, a “Start-cycle” of eight minutes duration is activated: A replenishment cycle is carried out, the water tank fills automatically and the chemical baths heat up.

  • Page 13: Working Parameters

    Operation Setting of time-replenishment: Switch the unit off. Press the buttons processing time (4) and replenishment time (7) simultane- ously and keep pressed. Switch the machine on again and release the pressed buttons. Switch the time replenishment on or off with the cursor keys (2 and 3). If you enter “0”, time replenishment is off, “1”...
  • Page 14 Operation Developer temperature The developer temperature of the different film-materials depends on the develop- ing time. The faster a film has to be developed, the higher the temperature must be. The developer temperature can be set between 28-37 °C according to the individual requirements (Setting the developer temperature: see “Setting the working param- eters:”...

  • Page 15: Machine Cover Safety Disconnection

    Operation The chart below shows the replenishment time to be set for the requested replen- isher rate per m -film surface. The standard setting is 40 sec. with 600 ml replen- isher rate per m film surface. The replenisher rate has to be adjusted depending on film material, chemicals and film throughput.

  • Page 16: Manual Mode

    To stop the film transport press both arrow-buttons (2 and 3) simulta- neously. Related topics: see “Manual starting and stopping the film transport:” on page 20 see “Film is caught up in the racks” on page 29 OPTIMAX 2010 with 2 pumps see description starting on page 53. ® OPTIMAX...

  • Page 17: Rollfilms And Paper Films

    Operation Rollfilms and Paper Films Roll films with a polyester lead of at least 10 cm length can be transported. The adhesion must be chemical resistant. Roll films without lead and paper-films must be folded on the corners, as shown in the diagram, before being fed into the machine.

  • Page 18: Care

    Care Care Daily Care Before use... Remove dirt and dust from film-infeed with soft cloth. Run 2 - 3 cleaner films through the processor to remove all accumulated dirt and dust from the rollers. Check the liquid level in the replenishment containers and if necessary refill. After use...

  • Page 19: Thorough Cleaning

    Care Thorough Cleaning Depending on the quantity of films processed, a thorough cleaning is necessary every 3 - 6 months. Tank cleaners are available for developer and water baths. The fixer bath is cleaned with water. When preparing chemical tank cleaners, follow manufacturer's instructions explicitly.

  • Page 20: Maintenance / Disposal

    Maintenance / Disposal Maintenance / Disposal Maintenance Protocol Installation Name: Machine type: Serial number: Technician: Training: Telephone: Date: Guarantee until: Parameters Set Developer temp.: Dryer temp.: Cycle time: Dev. reg. volume: Dev. reg. volume: Anti-oxidation: Developer: Fixer: Film type: Changed by: Date: Developer temp.: Dryer temp.:...
  • Page 21 Maintenance / Disposal Attention: Never start the machine up unless it is filled with liquid! Recommended Maintenance Work: Functional check film intake / film transport / replenishment / bath heating / dryer heating / water supply Cleaning 2.1. Switch off machine, remove cover 2.2.
  • Page 22 Maintenance / Disposal 2.31. Repeat item 2.20 to 2.30 if required (observe information e. g. concerning temperature, time and cleaning pro- cedure outlined in tank cleaner data sheet) 2.32. Remove roller racks from the machine and remove dirt under flowing water using a soft rag or sponge 2.33.

  • Page 23: Problems And Solutions

    Problems and Solutions Problems and Solutions Advice on Film Defects Your processor has been constructed for long term use. However, if irregularities occur, you will find help to locate the problem below. Please check the listed points, before calling your service-technician. Films do not have enough density •...

  • Page 24: Advice On Machine Errors

    Problems and Solutions Advice on Machine Errors Unit does not switch on • Ensure that electrical plug is firmly inserted into socket. Ensure that the elec- trical socket is supplying power by testing with an appliance e.g. a table light. Rinsing water does not flow •...

  • Page 25: Error Messages

    Problems and Solutions Film is caught up in the racks • Switch machine off and remove cover. • Check in which rack the film is caught up in and remove the respective rack. • If possible, catch hold of the film end by hand and by manually turning the drive-shaft, pull the film out of the rack.

  • Page 26: Accessories

    Accessories ® The PROMIX A40 is a fully automatic chemical mixing machine for preparing developer and fixer bath chemicals of either powder form or liquid concentrates. All stages are guided and controlled by means of a microprocessor. Thanks to a large reserve tank, up to 3 machines can be connected and continue to operate, without having to interrupt the working process.
  • Page 27 Accessories At last you can breathe again ® AIRCLEAN 200 cleans the air from your processor. Unpleasant chemical odours are absorbed through the large active charcoal filter. Allergies are prevented and you can breathe again freely. Simple installation directly on to the processor (no breaking through the wall). Filter exchange cheap and fast approx.
  • Page 28 Accessories ® OPTIMAX 2010...

  • Page 29: Service Manual As Appendix, See Page

    Service Manual Table of Contents Installation Data ....................34 Trouble Shooting ....................36 Spare Parts List....................41 Electric Diagrams....................48 OPTIMAX 2010 NDT ................... 54 OPTIMAX ® 2010...

  • Page 30: Installation Data

    Installation Data Installation Data Optional worktable or closed cabinet (accesso- ries) Wall socket Darkroom 220-240 V, 16 A resp. 110 V, 15 A (depending on machine model). Power lead should be equipped with Earth-Leakage Switch, 25 A / 30 mA nominal error-current.
  • Page 31 Through the wall mounting “film output” ® - Film output to the light room for OPTIMAX 2010 type 116x-y-6000 Blind plate All dimensions in mm. 1266-0-0001 ® Heights applicable in connection with PROTEC worktable 1267-0-0030. Counter plate 1266-0-0002 Counter sunk screw M4x12 3079-8-5033 Detail X...

  • Page 32: Trouble Shooting

    Trouble Shooting Trouble Shooting Summary Algae ......................36 1.1 Excessive algae growth in water tank............ 36 General......................37 2.1 Unit does not switch on................37 2.2 No display but circulation pumps run............. 37 Drive ......................37 3.1 Film transport does not run, film processing has started ....... 37 3.2 Machine does not start automatically ............
  • Page 33 Ensure that the power socket conducts power. • Check machine fuses. ® For replacement exclusively use PROTEC gold cap fuses. These fuses are optimized for use under existing conditions. • While power switch is on, check the following components: Voltage on contact of main switch - if no voltage: - change main switch.
  • Page 34 Trouble Shooting Baths 4.1 No circulation in bath • Circulation pump works but no circulation in bath: Air lock in heating and cir- culation system. Vent the pump. • Particles in the pump chamber. The pump chamber can be easily opened by removing the four clips.
  • Page 35 Trouble Shooting Calibration process Switch the unit off. Press and hold the developer temperature button (5) and switch the unit on. The display indicates the developer temperature measured by the sensor in 1 degree increments. Measure the actual temperature inside the developer bath using a calibrated thermometer.
  • Page 36 Trouble Shooting Replenishment 6.1 Replenishment pump does not work or works insufficiently • Clean valves inside connection tube of pump. Install valve-insert correctly: Pay attention to flow-through di- rection! • Check filter in the suction pipe (repl. container) and clean it if necessary. •...

  • Page 37: Spare Parts List

    Spare Parts Pos. Order No. Description: 1160-0-0200 Cover complete 2006-0-0005 Drain stop cock 10 mm 1170-0-2000 Replenishment tank 12 l dev. 1170-0-2100 Replenishment tank 12 l fix. 1170-0-1760 Suction pipe with filter for 12l tank, round 2004-0-0010 Electrical power lead 220-240 V 2004-0-0021 Electrical power lead 220-240 V 2018-0-0001...
  • Page 38 Spare Parts (52) (20b) (30) Pos. Order No. Description: 0202-1-0008 Replenishment pump 2KBA, 220-240 V, 50/60 Hz 0202-6-0008 Replenishment pump 2KBA, 115 V, 50/60 Hz 0002-1-0008 Conical valve f. pos 20 0202-5-0002 Replenishment pump KBR-3X, 220-240 V, 50/60 Hz 0202-6-0002 Replenishment pump KBR-3X, 115 V, 50/60 Hz 2002-1-0016 Circulation pump 220-240 V, 50/60 Hz...
  • Page 39 Spare Parts Pos. Order No. Description: 2001-1-0004 Main drive motor 220-240 V, 50 Hz 2001-2-0004 Main drive motor 220-240 V, 60 Hz 2001-6-0004 Main drive motor 120 V, 50/60 Hz 1170-0-1101 Motor bracket 1170-0-1501 Drive shaft worm-gear 1170-0-1503 Worm-gear 1170-0-1502 Bearing block 1170-0-1506 Chain wheel t=12...
  • Page 40 Spare Parts Housing Pos. Order No. Description: 1170-0-1301 Air channel 0170-0-1300 Heating element 230 V, 1100 W 0170-6-1310 Heating element 110 V, 900 W 2008-5-0007 Dryer fan 220-240 V, 50/60 Hz 2008-6-0007 Dryer fan 115 V, 50/60 Hz 1160-5-1900 Solenoid valve 220-240 V, 50/60 Hz 1160-6-1900 Solenoid valve 115 V, 50/60 Hz 2007-0-0015...
  • Page 41 Spare Parts Standard roller racks OPTIMAX ® 2010...
  • Page 42 Spare Parts Pos. Order No. Description: Standard Processor 1170-0-0300 Roller rack, developer 1170-0-0400 Roller rack, fixer 1170-0-0600 Roller rack, dryer Mammography Processor 1171-0-0600 Roller rack, dryer Graphic Arts Processor 1172-0-0300 Roller rack, developer 1172-0-0600 Roller rack, dryer 0170-0-0301 Dryer side plate left w. shafts 1170-0-0301 Side plate, dev.
  • Page 43 Spare Parts Attention! The heat sink is not earthed! Once the operating panel PCB has been removed, control unit removed. Please do not lift the control unit out further than shown in the illustration. A guide on the top edge allows to position the control unit for service purposes.

  • Page 44: Electric Diagrams

    Electric Diagrams ® OPTIMAX 2010...
  • Page 45 Electric Diagrams OPTIMAX ® 2010...
  • Page 46 Electric Diagrams ® OPTIMAX 2010...
  • Page 47 Electric Diagrams OPTIMAX ® 2010...
  • Page 48 Electric Diagrams ® OPTIMAX 2010...
  • Page 49 Differences between OPTIMAX 2010 Standard (1160-1-0000) and OPTIMAX 2010 with two pumps (1160-1-2000) 1. Control panel Display working parameters Arrow button “Up” = increase parameter value Arrow button “down” = decrease parameter value Mode Buttons Processing time in minutes Developer temperature in °C...

  • Page 50: Optimax 2010 Ndt

    OPTIMAX 2010 NDT Order No. 1163 - X - Y000 50 Hz Version with 1 pump 60 Hz Version with 2 pumps ® The film developer OPTIMAX 2010 has been extended by a further unit version. Introduction ® Processing time and developer temperature of the OPTIMAX 2010 NDT processor have been adjusted to the requirements of NDT-films.
  • Page 51 OPTIMAX 2010 NDT Spare parts list (compare page 41) Pos. Order No. Description: 0163-5-1300 Power output section OPTIMAX 2010 NDT 230V 0163-6-1300 Power output section OPTIMAX 2010 NDT 110V 1163-0-0300 Roller rack developer NDT 1163-0-0400 Roller rack fixer NDT 1163-0-0600...
  • Page 52 OPTIMAX ® 2010...

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