widos HRG 16, Segment Working Instructions
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widos HRG 16, Segment Working Instructions

Heat ring welding device
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WIDOS
W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen
Working Instructions
Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing directors: Dieter Dommer, Jürgen Dommer
Einsteinstr. 5
Website: http://www.widos.de
Translation
Heat ring welding device
WIDOS HRG 16, Segment
Keep for further use !
Phone +49 (0) 71 52 99 39 - 0
Fax
+49 (0) 71 52 99 39 - 40
Email: info@widos.de
Kunststoffschweißtechnik

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  • Page 1 +49 (0) 71 52 99 39 - 40 Website: http://www.widos.de Email: info@widos.de Kunststoffschweißtechnik Working Instructions Translation Heat ring welding device WIDOS HRG 16, Segment Keep for further use ! Headquarters: D-71254 Ditzingen-Heimerdingen Country court Stuttgart HRB 200973 Managing directors: Dieter Dommer, Jürgen Dommer...
  • Page 2 An der Wiesenmühle 15 St. Gallerstr. 93 D-09224 Grüna/Sachsen CH-9201 Gossau Phone: ++49 371 81573-0 Phone: ++41 71 388 8979 Fax: ++49 371 81573-20 Fax: ++41 71 388 8973 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 2 of 50...
  • Page 3 Due to this structure, the searched information can be easily found.  WIDOS 18.04.2011 W. Dommer Söhne GmbH Einsteinstraße 5 D-71254 Ditzingen-Heimerdingen All rights reserved Reprinting only allowed with permission of the corporation. Any changes prior to technical innovations. 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 3 of 50...

  • Page 4: Table Of Contents

    DESCRIPTION OF PRODUCT ..................6 1.1. General ............................6 1.2. Safety measures ........................6 1.3. Conformity ..........................7 1.4. Designation of the product.......................7 1.4.1. Technical data ........................7 1.4.1.1. WIDOS HRG 16, Segment General data...............7 1.4.1.2. Hydraulic aggregate ....................7 1.4.1.3. Planer.........................8 1.4.1.4. Heating element ......................8 1.4.1.5.
  • Page 5 ELECTRIC AND HYDRAULIC DIAGRAMS ..............31 SPARE PARTS LIST ....................40 9.1. Basic machine .........................40 9.2. Heating element........................42 9.3. Planer............................44 9.4. Hydraulic aggregate ........................46 9.5. Reception box..........................48 DECLARATION OF CONFORMITY................. 50 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 5 of 50...

  • Page 6: Description Of Product

    All technical details of the machine are put together as a general arrangement. 1.1. General The WIDOS HRG 16, Segment has been designed for the heating element butt welding of pipes and fittings out of PE from OD 1200 mm to OD 1600 mm.

  • Page 7: Conformity

    The product is designated by a nameplate. It contains the type, the serial number and the year of construction of the machine. 1.4.1. Technical data 1.4.1.1. WIDOS HRG 16, Segment General data Weldable materials: - PE-HD, (PP) Emissions - Noises exceeding 80 dB (A) may occur; during planing it is...

  • Page 8: Planer

    Weight with clamping rings: appr. 1100 kg 1.4.1.6. Reception box Material: Steel Dimension (l x w x h): appr. 2050 x 1090 x 1850 mm Weight: appr. 160 kg 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 8 of 50...

  • Page 9: Equipment And Accessories

    Ring-fork wrench size 10; 17; 24 Tubular hexagon box wrench size 46 Torx screw-driver T10 Key for switch cupboard For article numbers and spare parts contact the WIDOS company. 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 9 of 50...

  • Page 10: Safety Rules

    • have read and understood the safety chapter of this manual and certify this by their signature. • The safety-conscious working of the staff has to be checked in regular intervals. 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 10 of 50...

  • Page 11: Obligations Of The Worker

    2.7. Dangers while handling the machine The machine WIDOS HRG 16, Segment is constructed according to the latest technical standard and the acknowledged technical safety rules. However, dangers for the operator or other persons standing nearby may occur. Also material damages are possible.

  • Page 12: Dangers Caused By Electric Energy

    Do not touch the machine during planing. • • • • 2.9.5. Risk of injury by noises Noises exceeding 80 dB (A) may occur; during planing it is obligatory to wear ear protection! 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 12 of 50...

  • Page 13: Danger Of Catching Clothes By The Planer

    • Machine parts which are not in a perfect condition are to be replaced immediately. • Only use original WIDOS spare and wear parts. • In case of purchase orders please always state the machine number! 2.11.

  • Page 14: Functional Description

    (cooling time). The welded joint can be unclamped, the welding process is finished. Heating element heats the pipe up to welding temperature Finished welding with internal and external bead 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 14 of 50...

  • Page 15: Operating And Indicating Elements

    (see chapter 4.5) Clamping cylinder - Application of the welding force. (left/right) - Easy dismounting and mounting of the cylinders by detaching or attaching the locking cotter pins. 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 15 of 50...

  • Page 16: Elements Of The Hydraulic Aggregate

    To check the oil level and to refill the oil 16 A-socket Connection for planer 4.3. Heating element Fuse to regulate the temperature Regulator of temperature Connecting cable On/off switch 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 16 of 50...

  • Page 17: Planer

    Always activate/deactivate the planer with the switch at the motor. Switching-off the planer at the motor protective plug should only happen in exceptional circumstances since the red push button works as overload protection at the same time. 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 17 of 50...

  • Page 18: How To Work With The Planer

    Turn and remove the safety bolt again before you remove the planer from the basic machine and put the safety bolt back in before inserting the planer into the reception box. 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 18 of 50...

  • Page 19: Extras: Clamping Cylinders With Aggregate

    For that purpose, detach both hexagon screws (15) on the adapter plate, set the clamping ring to the desired angle (up to 7,5°) and tighten again the hexagon screws (15). Take care that the clamping rings do not touch each other at the top. 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 19 of 50...

  • Page 20: Special Accessory: Stub End Holder

    Hexagon socket nut for the clamping Put cap / flange here Screw to adjust the distance of clamping claw to stub end holder 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 20 of 50...

  • Page 21: Starting, Operating

    (e.g. PE-cleaner or pipe cleaning tissues which are available at the WIDOS company). The anti-adhesive coating of the heating element must remain undamaged in the working area.

  • Page 22: How To Set The Heating Element Temperature

    Always use WIDOS rollerstands for the alignment. In order to carry out planing you must clamp the pipes in a way that they protrude the clamping ring by at least 110 mm on the left and right (towards the inside).
  • Page 23 10s on position „pressure“ so that the hydraulic accumulator can be filled. During the cooling time re-adjust pressure if necessary (the pressure for cooling is the same as the set adjustment pressure). 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 23 of 50...

  • Page 24: How To Weld Angles

    (Pipes chamfered for 7.5°): 1.01 Angle Welding 22.5° (Pipes chamfered for 11.25°): 1.02 • Add the movement pressure as usual. The other welding parameters remain as noted in the table. 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 24 of 50...

  • Page 25: Welding Log And Tables

    Phone +49 (0) 71 52 99 39 - 0 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen +49 (0) 71 52 99 39 - 40 Website: http://www.widos.de Email: info@widos.de Kunststoffschweißtechnik 6. Welding log and tables 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 25 of 50...
  • Page 26 Welding logs and tables Chapter 6 Kunststoffschweißtechnik 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 26 of 50...
  • Page 27 17,6 29,7 36,8 13,6 45,4 68,3 13,7 17,2 21,4 26,7 31,7 17,6 33,2 41,2 13,6 50,8 62,5 15,4 19,3 24,1 30,0 35,7 17,6 37,4 46,3 13,6 57,2 18.04.2011 Working Instructions WIDOS HRG 16, Segment Page 27 / 1 of 50...
  • Page 28 64,5 19,6 24,5 30,6 38,1 45,3 17,6 47,4 22,0 27,6 34,4 42,9 51,0 17,6 53,3 1000 24,5 1000 30,6 38,2 1000 47,7 56,7 17,6 1000 59,3 1000 18.04.2011 Working Instructions WIDOS HRG 16, Segment Page 27 / 2 of 50...
  • Page 29 • low additional pressure at unclamping • no additional pressure during further cooling down • load onto the workpieces only after being completely cooled down 18.04.2011 Working Instructions WIDOS HRG 16, Segment Page 27 / 3 of 50...
  • Page 30 17,6 15,4 19,3 24,1 35,7 17,6 17,4 21,8 27,2 40,2 17,6 19,6 24,5 30,6 45,3 17,6 22,0 27,6 34,4 51,0 17,6 1000 24,5 1000 30,6 1000 38,2 18.04.2011 Working Instructions WIDOS HRG 16, Segment Page 28 / 1 of 50...
  • Page 31 • low additional pressure at unclamping • no additional pressure during further cooling down • load onto the workpieces only after being completely cooled down 18.04.2011 Working Instructions WIDOS HRG 16, Segment Page 28 / 2 of 50...

  • Page 32: Maintenance / Repair / Transport

    DVS gives the advice of inspection work after 1 year. For machines with a specially high usage percentage the testing cycle should be shortened .The work should be performed at the WIDOS GmbH company or by an authorized partner. 7.2. Basic machine •...

  • Page 33: Planer

    At the end of their life time, the machine and the wear parts have to be disposed of properly and non-polluting, and in accordance with the national laws of waste disposal. 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 30 of 50...

  • Page 34: Electric And Hydraulic Diagrams

    Phone +49 (0) 71 52 99 39 - 0 W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen +49 (0) 71 52 99 39 - 40 Website: http://www.widos.de Email: info@widos.de Kunststoffschweißtechnik 8. Electric and hydraulic diagrams 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 31 of 50...
  • Page 35 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 32 of 50...
  • Page 36 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 33 of 50...
  • Page 37 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 34 of 50...
  • Page 38 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 35 of 50...
  • Page 39 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 36 of 50...
  • Page 40 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 37 of 50...
  • Page 41 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 38 of 50...
  • Page 42 Electric and hydraulic diagrams Chapter 8 Kunststoffschweißtechnik 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 39 of 50...

  • Page 43: Spare Parts List

    Website: http://www.widos.de Email: info@widos.de Kunststoffschweißtechnik 9. Spare parts list 9.1. Basic machine 4 - 5 6 - 7 16 - 17 18 / 19 21 - 23 28 - 30 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 40 of 50...
  • Page 44 Spare parts list Chapter 9 Kunststoffschweißtechnik Basic Machine WIDOS HRG 16, Segment Pos. Name Piece Order no. Lifting screw M 16 DIN 580 0580P Clamping ring, upper part 22311012 Threaded spindle M30 253119 Spindle nut TR 30x6 220111 Washer for clamping device M30 DIN 6340 6340ß...

  • Page 45: Heating Element

    1 - 2 3 - 5 7 - 11 13 - 16 18 - 19 (Terminal box front view) 31 - 32 21 - 24 26 - 27 28 - 30 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 42 of 50...
  • Page 46 Spare parts list Chapter 9 Kunststoffschweißtechnik Heating element WIDOS HRG 16, Segment Pos. Name Piece Order no. Heating element holder 2235135 Clip connector 4736 Frame segment for suspension 2265131 Flat head screw M 8 x 30 7991H030 Cap nut M 8 x 15...

  • Page 47: Planer

    9 - 13 20 - 21 14 - 15 22 - 24 18 - 19 25 - 26 27 - 29 30 - 31 35 - 39 41 - 42 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 44 of 50...
  • Page 48 Hexagon nut M16 DIN 934 0934P Washer M 12 DIN 125 0125P Carrier part 1 2264101 Hexagon screw M 12x30 DIN 933 0933L030 Washer M 12 DIN 125 0125L 18.04.2011 Working instructions WIDOS HRG 16, segment Page 45 of 50...

  • Page 49: Hydraulic Aggregate

    Spare parts list Chapter 9 Kunststoffschweißtechnik 9.4. Hydraulic aggregate 9 - 11 5 - 8 14 - 15 26 - 27 23 - 24 28 - 29 32 - 37 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 46 of 50...
  • Page 50 Spare parts list Chapter 9 Kunststoffschweißtechnik Hydraulic Aggregate WIDOS HRG 16, Segment Pos. Name Piece Order no. Press button ES3801 Grip with threat H09061 Button for pressure setting 101022 Plate "Release pressure" SCHM6100 Grip for hydraulik aggrgat 1060061 Skintop screwing M 12x1,5...

  • Page 51: Reception Box

    Spare parts list Chapter 9 Kunststoffschweißtechnik 9.5. Reception box 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 48 of 50...
  • Page 52 Spare parts list Chapter 9 Kunststoffschweißtechnik Reception Box WIDOS HRG 16, Segment Pos. Name Piece Order no. Reception box, double 2265112 18.04.2011 Workind instructions WIDOS HRG 16, segment Page 49 of 50...

  • Page 53: Declaration Of Conformity

    Safety specifications for fluid technical installations and components The technical documentation is completely available. The working instructions are available in the native language of the user. Ditzingen-Heimerdingen, 18.04.2011 Dieter Dommer (Director) 18.04.11 Working Instructions WIDOS HRG 16, Segment Page 50 of 50...

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