WITTUR WSG-SF Series Operating Instructions Manual
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WITTUR WSG-SF Series Operating Instructions Manual

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OPERATING INSTRUCTIONS
WSG-SF
GEARLESS LIFT MACHINE
No part of this publication may be reproduced
or translated, even in part, without prior written
permission from WITTUR.
Subject to change without notice!
www.wittur.com
Translation of the Original Operating Instructions
Nachdruck, Übersetzung und Vervielfältigung in
jeglicher Form - auch auszugsweise - bedürfen der
schriftlichen Genehmigung von WITTUR.
Änderungen vorbehalten!
Code
GM.8.004284.EN
Version
0.16
Date
28. Jan 2020
info.wed@wittur.com
www.wittur.com
© Copyright WITTUR 2020

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  • Page 1 Nachdruck, Übersetzung und Vervielfältigung in info.wed@wittur.com or translated, even in part, without prior written jeglicher Form - auch auszugsweise - bedürfen der www.wittur.com permission from WITTUR. schriftlichen Genehmigung von WITTUR. © Copyright WITTUR 2020 Subject to change without notice! Änderungen vorbehalten! www.wittur.com...
  • Page 2 WSG - SF.4- ..WSG - SF.S- ..date: 28. Jan 2020 version: 0.16 WITTUR Electric Drives GmbH reserves the right to correct or change the contents of this manual and these product details without prior notice. We expressly reserve the right to make technical changes which improve the lift machines or their safety standards without prior notice.

  • Page 3: Table Of Contents

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Contents 1. General information 10. Dimension drawing 1.1. About this operating manual 11. Accessories 1.2. Intended use 1.3. Scope of delivery 11.1. Connecting cable for measuring systems for ECN 1313/ ERN 1387 1.4.

  • Page 4: General Information

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: General information 1.1. About this operating manual The purpose of this operating manual is to ensure that any work on WSG-SF lift machines is carried out safely. Please regard it as part of the product and keep it within easy reach.

  • Page 5: Safety

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Safety 2.1. General safety instructions 2.1.1. Qualified personnel Only qualified personnel are authorised to perform any planning, installation or maintenance work, and this must be done in accordance with the relevant instructions.

  • Page 6: Eu Declaration Of Conformity

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: EU Declaration of Conformity Subject to changes without notice ! Änderungen vorbehalten !

  • Page 7: Handling

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Handling 4.1. Transport and storage • Climate class: 2K3 according EN 60721 • Transport temperature: -20°C bis +60°C, max. 20 K/hour fluctuated • Transport air humidity: max. relative humidity 85 % at 20°C (no moisture condensation) •...

  • Page 8: Product Overview

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Product overview 5.1. Product description The compact gearless WSG-SF synchronous lift machines are designed for traction sheave lifts. They are distinguished by their high efficiency, extremely low noise and excellent operating characteristics. The machines can be supplied for several rated speeds, which can be further adapted to meet individual cus tomer requirements.

  • Page 9: Permissible Ambient Conditions

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 5.2. Permissible ambient conditions • Ambient temperature: -5°C to +40°C • Air humidity: max. relative humidity: 85% at 20°C (no moisture condensation) • Install the machine so that ventilation is not obstruct , ed, i.e. sufficient heat dissipation by convection and radiation must be ensured.

  • Page 10: Motor Connection / Winding Protection

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 5.3.2. Motor connection / Winding protection • The electrical connection of the motor and the winding sensors is made by power connector or in the terminal box. •...

  • Page 11: Speed/Position Measuring System

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 5.3.3. Speed/Position measuring system • The basic version of the lift machines is equipped with an sendix 8.5873 SineCosine encoder from Kübler GmbH. The encoder is connected by cable (length: 10m) with open wire ends (no plug). •...

  • Page 12: Brake

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 5.3.4. Brake • Please refer also to the operating instructions for the brake on pages 62. • The brakes are supplied with DC voltage by the overexcitation rectifiers, which are supplied separately or in the terminal box.
  • Page 13 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Connection of the brakes The brake coils, the brake control units and the monitoring contacts are connected to the mains in the motor terminal box. The electrical connection of the brake made by two 4-pole power connector mounted on the brake.
  • Page 14 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Circuitry suggestion for brake control Subject to changes without notice ! Änderungen vorbehalten !

  • Page 15: Rope Guard

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 5.4. Rope guard f All work on the rope guard may only be carried out when the system is at a standstill. WARNING • The lift machine is fitted with a rope guard on the left and right (1, 2). A third rope guard (3) is available on request.
  • Page 16 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Fastening rope guards Rope guard Information f Fastening the rope guard with a screw (1) M 8 and washer Rigid rope guard Tightening torque M 8-8.8: 23 Nm Subject to changes without notice ! Änderungen vorbehalten !

  • Page 17: Type Code

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 5.5. Type code Example: 24A4 Customer specific identifier Z1 Z2 X5 X6 S: Synchronous motor G: Gearless Z1 Z2: Frame size Z3: Overall length 5 overall lengths are available; identified by: 1, 2, 3, 4, S X1: Customer specific identifier X2: Motor voltage E - U...

  • Page 18: Installation

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Installation 6.1. Mechanical installation Setting up f Be sure to use calculations to check the base frame or foundation loads before installing the lift machine. f The lift machines must be installed by trained and qualified personnel with professional knowledge of mechanical engineering and lift construction.

  • Page 19: Electrical Installations

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 6.2. Electrical installations f The electrical installation may only be carried out by trained and qualified personnel with professional knowledge of electrical engineering. DANGER • Before starting any work on the machines, ensure that the lift machine or system is properly isolated. Unit power-off. Lock out and tag out.

  • Page 20: Commissioning And Operating

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Commissioning and operating 7.1. Important notes f The commissioning may only be carried out by trained and qualified personnel with professional knowledge of electrical engineering and lift construction. f Check that all live connection points are safe against accidental contact.

  • Page 21: Emergency Evacuation

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 7.2. Emergency evacuation f All actions for evacuation in case of emergency have to be done by qualified service personnel. f When attempting an evacuation, the car may not move even when the brakes are released, as a result of load compensation between the car and the counterweight.

  • Page 22: Testing The Brake System To En

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 7.3. Testing the brake system to EN 81 f The brake system should be tested with the car about halfway down the shaft. If any motor short-circuit connections have been made, these should be deactivated so that the brake effect can be tested independently.

  • Page 23: Trouble Shooting

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 7.4. Trouble shooting Fault Possible cause Remedy Motor does not start, operates out of Motor not connected in proper phase Connect motor correctly control or develops no torque sequence Measuring system not properly connected Connect measuring system correctly Inverter parametrisation incorrect...

  • Page 24: Maintenance

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Maintenance 8.1. General • The regulations concerning operation, maintenance and inspection pursuant to the applicable safety regula tions for lift construction such as DIN EN 81-20, DIN EN 81-50, LD 2014/33/EU and other relevant regulations are to be strictly observed.

  • Page 25: Regreasing The Bearings

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 8.3. Regreasing the bearings • The anti-friction bearings have been provided with a grease filling at the factory that is sufficient for the planned service life of the machine. Under normal operating conditions, regreasing is not required or recom mended. 8.4.

  • Page 26: Replacing The Traction Sheave

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 8.5. Replacing the traction sheave f The traction sheave can work loose if it is not properly installed. DANGER Necessary tools • Hoisting equipment • Torque wrench (M 8) •...

  • Page 27: Replacing The Measuring System

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 8.6. Replacing the measuring system Necessary tools • Torque wrench (1 ... 5 Nm) with Allen key size 2 and 4 mm • Allen wrench size 8 mm f Valid for ECN 1313 and ERN 1387 (Heidenhain).

  • Page 28: Technical Data

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Technical data Duty type: S3 - 40 % ED Traction sheave: dia. 160 mm, dia. 210 mm, dia. 240 mm or dia. 320 mm Traction sheave hardness: minimum 220 HB 30 DE bearing self-aligning roller bearing NDE bearing: ball bearing Drive motor:...
  • Page 29 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Motor WSG-SF.1 WSG-SF.2 Drehmoment [Nm] torque (S3-40 %) max. Drehmoment [Nm] max. torque Bremsmoment 2 x 150 (2 x 225) [Nm] 2 x 225 brake torque Treibscheibe [mm] traction sheave...

  • Page 30: Dimension Drawing

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 10. Dimension drawing 282.5 313.2 WSG-SF WSG- SF.1 SF.2 SF.3 SF.S SF.4 Ø D  / dia. D 133,5 133,5 133,5 109,5 109,5 133,5 109,5 [kgm 0,13 0,16 0,18 0,14 0,17...

  • Page 31: Accessories

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 11. Accessories 11.1. Connecting cable for measuring systems for ECN 1313/ERN 1387 Recommended Recommended Inverter type encoder system measurement system cable F-Pack ECN 1313 - EnDat 514 273 022-xx WLD 302 E-Pack ECN 1313 - (EnDat/SSI)

  • Page 32: Cable Set For Motor And Brake

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 11.2. Cable set for motor and brake Motor cable halogen-free: 508 828 222-xx Wire 1 (U1) No.1 / U1 4 (V1) No.2 / V1 3 (W1) No.3 / W1 green/yellow C (T1) No.5 / BR1...

  • Page 33: Brake Manual Release

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 11.3. Brake manual release The brake can be fitted with a manual brake releasing device on customer request. This must be specified when ordering the machine. You can implement manual brake release in two variants: 1.

  • Page 34: Code: Gm.8.004284.En Date: 28. Jan

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Installation f Lock the car and the counterweight and ensure that all of the necessary safety precautions are observed for the lift system. The lift may move in an uncontrolled manner. f Ideally, the manual releasing device should be installed without the ropes in place.

  • Page 35: Spare Parts

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 12. Spare parts Item Part Description Motor traction sheave acc. machine nameplate type code X4 Measuring system (depending on spec.) Sendix 8.5873 / BISS-C / 2048 incr. / clamping ring ECN 1313 / SSI / 2048 incr.

  • Page 36: Annex

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: 13. Annex Calculation of the traction sheave shaft WSG-SF Subject to changes without notice ! Änderungen vorbehalten !
  • Page 37 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Subject to changes without notice ! Änderungen vorbehalten !

  • Page 38: Traction Sheave Shaft Wsg-Sf

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Traction sheave shaft WSG-SF Subject to changes without notice ! Änderungen vorbehalten !

  • Page 39: Calculation Of The Traction Sheave Shaft Wsg-Sf (D T =160Mm)

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Calculation of the traction sheave shaft WSG-SF (D =160mm) Subject to changes without notice ! Änderungen vorbehalten !
  • Page 40 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Subject to changes without notice ! Änderungen vorbehalten !
  • Page 41 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Traction sheave shaft WSG-SF (D =160 mm) Subject to changes without notice ! Änderungen vorbehalten !

  • Page 42: Eu Type-Examination Certificate Eu-Bd 1051 (Wsg-Sf.1)

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: EU type-examination certificate EU-BD 1051 (WSG-SF.1) Subject to changes without notice ! Änderungen vorbehalten !
  • Page 43 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Subject to changes without notice ! Änderungen vorbehalten !
  • Page 44 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Subject to changes without notice ! Änderungen vorbehalten !
  • Page 45 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Subject to changes without notice ! Änderungen vorbehalten !
  • Page 46 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Subject to changes without notice ! Änderungen vorbehalten !
  • Page 47 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Subject to changes without notice ! Änderungen vorbehalten !

  • Page 48: Eu Type-Examination Certificate Eu-Bd 1056 (Wsg-Sf.2/3)

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: EU type-examination certificate EU-BD 1056 (WSG-SF.2/3) Subject to changes without notice ! Änderungen vorbehalten !
  • Page 49 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Annex to the EC Type-Examination Certificate No. EU-BD 1056 of 2017-09-11 Scope of application Use as braking device – part of the the protection device against overspeed for the car mov- ing in upwards direction –...
  • Page 50 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Annex to the EC Type-Examination Certificate No. EU-BD 1056 of 2017-09-11 Conditions Above mentioned safety component represents only a part at the protection device against over- speed for the car moving in upwards direction and unintended car movement.
  • Page 51 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Enclosure to the EU Type-Examination Certificate No. EU-BD 1056 of 2017-09-11 Authorised Manufacturer of Serial Production – Production Sites (valid from: 2017-07-27): Company INTORQ GmbH & Co. KG Address Wülmser Weg 5 31855 Aerzen –...
  • Page 52 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Subject to changes without notice ! Änderungen vorbehalten !
  • Page 53 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Subject to changes without notice ! Änderungen vorbehalten !

  • Page 54: Eu Type-Examination Certificate Eu-Bd 1034 (Wsg-Sf.3/4)

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: EU type-examination certificate EU-BD 1034 (WSG-SF.3/4) Subject to changes without notice ! Änderungen vorbehalten !
  • Page 55 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Annex to the EC Type-Examination Certificate No. EU-BD 1034 of 2017-09-11 Scope of application Use as braking device – part of the the protection device against overspeed for the car mov- ing in upwards direction –...
  • Page 56 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Annex to the EC Type-Examination Certificate No. EU-BD 1034 of 2017-09-11 Conditions Above mentioned safety component represents only a part at the protection device against over- speed for the car moving in upwards direction and unintended car movement.
  • Page 57 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Enclosure to the EU Type-Examination Certificate No. EU-BD 1034 of 2017-09-11 Authorised Manufacturer of Serial Production – Production Sites (valid from: 2017-07-27): Company INTORQ GmbH & Co. KG Address Wülmser Weg 5 31855 Aerzen –...
  • Page 58 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Subject to changes without notice ! Änderungen vorbehalten !
  • Page 59 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Subject to changes without notice ! Änderungen vorbehalten !

  • Page 60: Eu Declaration Of Conformity Brake Wsg-Sf

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: EU Declaration of Conformity brake WSG-SF Subject to changes without notice ! Änderungen vorbehalten !
  • Page 61 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Subject to changes without notice ! Änderungen vorbehalten !

  • Page 62: Brake Operating Instructions Wsg-Sf

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Brake operating instructions WSG-SF setting the standard INTORQ BFK464-R Translation of the Original Operating Instructions www.intorq.com www.intorq.com Subject to changes without notice ! Änderungen vorbehalten !
  • Page 63 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: This documentation applies to the: BFK464-17R BFK464-18R BFK464-19R BFK464-20R BFK464-22R BFK464-25R BFK464-28R Product key INTORQ Legend for the product key INTORQ BFK464 Product group Brakes Product type Spring-applied brake Type...
  • Page 64 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Identification Packaging label Example Manufacturer Type No. Type (see product key) Bar code Designation Qty. per box Rated/holding voltage Rated torque Rated/holding power Packaging date Addition CE mark Name plate...
  • Page 65 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Contents Preface and general information ...........................6 About these Operating Instructions .......................6 Terminology used ............................6 Conventions in use ............................6 Abbreviations used ............................7 Safety instructions and notices ........................8 Scope of delivery ............................9 Disposal ................................9 Drive systems ..............................10...
  • Page 66 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Electrical installation ............................33 Electrical connection ...........................33 5.1.1 Important notes ..........................33 5.1.2 Switching suggestions ........................34 Micro-switch ..............................35 Bridge/half-wave rectifier (optional) ......................35 5.3.1 Assignment: Bridge/half-wave rectifier – brake size ................35 5.3.2 Technical specifications ........................36 5.3.3 Permissible current load at ambient temperature ................37 Electrical connection ...........................37...

  • Page 67: Preface And General Information

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Preface and general information Preface and general information About these Operating Instructions These Operating Instructions will help you to work safely with the spring-applied brake with electromag- ❚...

  • Page 68: Abbreviations Used

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Preface and general information Abbreviations used Letter sym- Unit Designation Rated frictional force Current Holding current, at 20 °C and holding voltage Release current, at 20 °C and release voltage Rated current, at 20 °C and rated voltage Tightening torque of fastening screws Braking torque at a constant speed of rotation...

  • Page 69: Safety Instructions And Notices

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Preface and general information Letter sym- Unit Designation Disengagement time, time from switching the stator until reaching 0.1 M Slipping time, operation time of the brake (according to t ) until standstill Delay during engagement (time from switching off the supply voltage to the beginning of the torque rise)

  • Page 70: Scope Of Delivery

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Preface and general information Danger level DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 71: Drive Systems

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Preface and general information Drive systems Labelling Drive systems and components are unambiguously designated by the indications on the name plate. Manufacturer: INTORQ GmbH & Co. KG, Wülmser Weg 5, D-31855 Aerzen, Germany The spring-applied INTORQ brake is also delivered in single modules which can then be put together by ❚...

  • Page 72: Safety Instructions

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Safety instructions Safety instructions General safety instructions INTORQ components ... ❚ ... must only be used as directed..must not be commissioned if they are noticeably damaged..

  • Page 73: Application As Directed

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Safety instructions Application as directed INTORQ components ... ❚ ... are intended for use in machinery and systems..must only be used for the purposes ordered and confirmed..

  • Page 74: Technical Specifications

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Technical specifications Technical specifications Product description Versions Abb. 1 Components of the spring-applied brake BFK464- Stator Socket head cap screw Coil    Threaded sleeve Armature plate Flange (optional) ...

  • Page 75: Brakes

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Technical specifications The division of the brake circuits is done using a two-part armature disc with the associated compression springs and electromagnetic coils. Each brake circuit can be operated individually due to the separate supply lines for each coil group and armature disc segment ( 33).

  • Page 76: Hand-Release (Optional)

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Technical specifications 3.1.5 Hand-release (optional) To temporarily release the brake in the de-energised state, a hand-release function is available as an option (instead of the transport safety bolts otherwise used). The hand-release system works on both brake circuits together.

  • Page 77: Dimensions

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Technical specifications Rated data 3.2.1 Dimensions 1.1 Stator, complete Armature plate Flange Type Mass of stator Air gap Perm. wear Rotor thickness complete +0.06/-0.08 Min. Max.
  • Page 78 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Technical specifications Pitch Type Fastening screws Minimum thread depth Tightening torque Hole circle DIN 912 +1.0 mm without with without with without with  Thread Flange Flange Flange...
  • Page 79 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Technical specifications Rated data (design data) Abb. 2 Operating/switching times of the spring-applied brakes Engagement time Reaction delay of engagement Disengagement time (up to M = 0.1 M Rise time of the braking torque Braking torque at a constant speed of rotation Voltage...

  • Page 80: Switching Energy / Operating Frequency

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Technical specifications Engagement time The transition from a brake-torque-free state to a holding-braking torque is not free of time lags. For emergency braking, short engagement times for the brake are absolutely essential. The DC-side switch- ing in connection with a suitable spark suppressor must therefore be provided.

  • Page 81: Emissions

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Technical specifications Emissions Electromagnetic compatibility NOTICE The user must ensure compliance with EMC Directive 2014/30/EC using appropriate controls and switching devices. If an INTORQ rectifier is used for the DC switching of the spring-applied brake and if the operating frequency exceeds five switching operations per minute, the use of a mains filter is required.

  • Page 82: Mechanical Installation

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Mechanical installation Mechanical installation Important notes NOTICE The toothed hub and screws must not be lubricated with grease or oil. Necessary tools Type Torque wrench Open-end wrench Allen key for transport Insert for...

  • Page 83: Assembly

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Mechanical installation Assembly 4.3.1 Important notes Brake size Minimum requirements: Use as counter friction surface Evenness Axial Roughness Others Material run-out [mm] [mm] 17 – 28 S235 JR <...

  • Page 84: Install The Hub Onto The Shaft

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Mechanical installation 4.4.1 Install the hub onto the shaft NOTICE For reverse operations, we recommend also glueing the hub to the shaft. Abb. 4 Installing the hub onto the shaft Circlip Hub (optional) Key, design B...

  • Page 85: Brake Assembly

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Mechanical installation 4.4.2 Brake assembly Install the counter friction surfaces Abb. 5 Assembly of the flange Socket head cap screw Flange (optional) Hub / toothed shaft (optional) ...
  • Page 86 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Mechanical installation Assembly of the rotor Abb. 6 Assembly of the rotor Complete rotor Hub / toothed shaft (optional) Flange (optional)    End shield ...
  • Page 87 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Mechanical installation Assembly of the complete stator Abb. 7 Mounting the complete stator Socket head cap screws Stator Flange (optional)    End shield ...

  • Page 88: Check The Air Gap

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Mechanical installation Abb. 8 Remove the transport locking device Transport safety bolts Socket head cap screws End shield    Flange (optional)  3. Remove the transport safety bolts (discard them). 4.4.3 Check the air gap Abb.

  • Page 89: Cover Ring Assembly

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Mechanical installation 1. Check the air gap "s " near the bolts using a feeler gauge and compare the values to the values for "s "...

  • Page 90: Hand-Release Assembly (Optional)

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Mechanical installation 4.4.5 Hand-release assembly (optional) NOTICE The assembly of the hand-release is carried out on the spring-applied brake which has already been fitted to the end shield ( 24).
  • Page 91 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Mechanical installation 1. Insert the two stud bolts, with the short threaded ends first, into the enclosure holes (where the transport screws have already been removed). Use a suitable tool to screw them in with a tightening torque of: 10 Nm for sizes 17R –18R, 20 Nm for sizes 19R –22R, 40 Nm for size 25R, or...
  • Page 92 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Mechanical installation NOTICE Be sure to check the air gap "s " before adjusting the hand-release. Refer to 27 and 28 for this procedure. Abb. 12 Dimension "s "...

  • Page 93: Electrical Installation

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Electrical installation Electrical installation Electrical connection 5.1.1 Important notes DANGER There is a risk of injury by electrical shock! ❚ Electrical connection must only be carried out by skilled personnel! ❚...

  • Page 94: Switching Suggestions

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Electrical installation 5.1.2 Switching suggestions 230 V AC or 400 V AC Braking circuit 2 Braking circuit 1 Observe cor- Observe cor- rect polarity! rect polarity! Suppressor Suppressor circuit...

  • Page 95: Micro-Switch

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Electrical installation Micro-switch NOTICE Application range recommended for the micro-switch ❚ DC current: 10 mA to 100 mA at 12 V ❚ AC current: 10 mA to 5 A, at 12 V / max. 250 V Bridge/half-wave rectifier (optional) BEG-561- The bridge/half-wave rectifiers are used to supply electromagnetic DC spring-applied brakes which are ap-...

  • Page 96: Technical Specifications

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Electrical installation Dimensions Fastening options Abb. 14 Dimensions and fastening options of bridge/half-wave rectifier 5.3.2 Technical specifications Rectifier type Bridge / half-wave rectifier Output voltage for bridge rectification 0.9 x U Output voltage for half-wave rectification 0.45 x U...

  • Page 97: Permissible Current Load At Ambient Temperature

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Electrical installation 5.3.3 Permissible current load at ambient temperature 1 For screw assembly with metal surface (good heat dissipation) 2 For other assembly (e.g. adhesive) Electrical connection DANGER There is a risk of injury by electrical shock!

  • Page 98: Commissioning And Operation

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Commissioning and operation Commissioning and operation Important notes DANGER ❚ The live connections and the rotating rotor must not be touched. ❚ The drive must not be running when checking the brake. The brakes are dimensioned in such a way that the specified rated torques are reached safely after a ❚...
  • Page 99 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Commissioning and operation 1. The switching contact for the brake must be open. 2. Remove two bridges from the motor terminals to de-energise the motor. Do not disconnect the supply voltage for the brake.

  • Page 100: Testing The Hand-Release Functionality

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Commissioning and operation 6.2.2 Testing the hand-release functionality NOTICE ❚ The hand-release is designed for activation via a Bowden cable. ❚ An individual brake circuit can only be released electrically. DANGER Danger: rotating parts! The drive system must be free of loads.

  • Page 101: During Operation

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Commissioning and operation During operation DANGER Danger: rotating parts! The running rotor must not be touched. DANGER There is a risk of injury by electrical shock! Live connections must not be touched.

  • Page 102: Maintenance And Repair

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Maintenance and repair Maintenance and repair Wear of spring-applied brakes INTORQ spring-applied brakes are wear-resistant and designed for long maintenance intervals. The friction lining and braking mechanism are subject to operational wear. For safe and trouble-free operation, the brake must be checked at regular intervals or replaced, if necessary NOTICE Braking torque reduction...

  • Page 103: Inspections

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Maintenance and repair Inspections To ensure safe and trouble-free operations, the spring-applied brakes must be checked at regular intervals and, if necessary, replaced. Servicing will be easier at the plant if the brakes are made accessible. This must be considered when installing the drives in the plant.

  • Page 104: Maintenance

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Maintenance and repair Maintenance NOTICE Brakes with defective armature plates, socket head cap screws, springs or counter friction surfaces must always be replaced completely. Observe the following for inspections and maintenance works: ❚...

  • Page 105: Release / Voltage

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Maintenance and repair 7.3.3 Release / voltage 1. Start motor and control system! DANGER Danger: rotating parts! The running rotor must not be touched. DANGER There is a risk of injury by electrical shock! Live connections must not be touched.

  • Page 106: Spare-Parts List

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Maintenance and repair Spare-parts list Only parts with item numbers are available. ❚ The item numbers are only valid for the standard design. Please include the following information with the order: ❚...

  • Page 107: Ordering Spare Parts

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Maintenance and repair Ordering spare parts INTORQ BFK464- R, complete stator Size Design 103 V / 51.5 V Voltage 103 V / 72 V 205 V / 103 V 360 V / 180 V ________ Nm Brake torque...

  • Page 108: Troubleshooting And Eliminating Faults

    Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Troubleshooting and eliminating faults Troubleshooting and eliminating faults If any malfunctions should occur when operating the braking system, please check for possible causes based on the following table. If the fault cannot be fixed or eliminated by one of the listed steps, please con- tact customer service.
  • Page 109 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page: Troubleshooting and eliminating faults Fault Cause Remedy Brake does not release Incorrect micro-switch wiring Check the wiring of the micro-switch and correct it. Micro-switch incorrectly set Replace the complete stator and make a complaint about the setting of the micro-switch to the manufacturer.
  • Page 110 Gearless Lift Machine Code: GM.8.004284.EN WSG-SF Date: 28. Jan 2020 Version: 0.16 Operating Instructions Page:  INTORQ GmbH & Co KG Germany PO Box 1103 D-31849 Aerzen, Germany Wülmser Weg 5 D-31855 Aerzen, Germany +49 5154 70534-444   +49 5154 70534-200 ...
  • Page 112 YOUR GLOBAL PARTNER FOR COMPONENTS, MODULES AND SYSTEMS IN THE ELEVATOR INDUSTRY More information about Wittur Group available on-line. a WITTUR brand a WITTUR brand a WITTUR brand...

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