Siemens SINAMICS GL150 Operating Instructions Manual
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Siemens SINAMICS GL150 Operating Instructions Manual

Siemens SINAMICS GL150 Operating Instructions Manual

Medium-voltage drive
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See also: Operating and Installation Instruction
Edition
10/2019
Operating Instructions
Installation Instructions
Medium-Voltage Drive
SINAMICS GL150
Type 6SL38555UN113KA0Z
This documentation pertains to
EXAMPLE
www.siemens.com/drives

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Summary of Contents for Siemens SINAMICS GL150

  • Page 1 This documentation pertains to EXAMPLE Operating Instructions Installation Instructions Medium-Voltage Drive SINAMICS GL150 Type 6SL38555UN113KA0Z Edition 10/2019 www.siemens.com/drives...
  • Page 2 28.10.2019 14:50 V18.00...
  • Page 3 Introduction Safety information Description Medium-Voltage Drive Preparations for use SINAMICS GL150 Type 6SL38555UN113KA0Z Mounting Electrical connection Operating Instructions Installation Instructions Commissioning Operation Maintenance Spare parts Disposal This documentation pertains to Service & Support EXAMPLE Technical specifications and drawings Edition 10/2019...

  • Page 4: Commissioning

    Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    DC-link reactor ........................33 3.3.2.3 dI/dt reactor ..........................33 3.3.2.4 AVT combination module .......................33 3.3.2.5 Power Stack Adapter ......................34 3.3.2.6 Current transformer........................35 3.3.2.7 Surge arresters ........................35 3.3.2.8 Isolating cylinder ........................35 3.3.2.9 Door limit switches .........................36 SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 6 Suitable for marine use with individual certificate from Chinese Classification Society (CCS) (option E71).........................53 3.5.20 PROFINET interface (option G24) ..................53 3.5.21 DeviceNet interface (option G23)...................53 3.5.22 Optical link module (option G74)....................54 3.5.23 Diagnostics module PADU8-M (option G76)................54 SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 7 Lifting the cabinet off the transport pallet ................78 4.5.4 Opening doors in preparation for use..................78 4.5.5 Checking the shock and tilt indicators inside the cabinet............79 Storage...........................79 4.6.1 Emptying the drive .........................79 4.6.2 Storing a device ........................80 4.6.3 Storing cooling units.......................81 SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 8 Connecting the re-cooling unit to the drive................102 6.16 Fastening the cable ducts with cable ties................103 Commissioning ............................105 Operation..............................107 Safety instructions for operation...................107 Parameters...........................108 Setpoint channel and closed-loop control ................109 8.3.1 Setpoint addition ........................109 8.3.2 Direction of rotation changeover ..................110 SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 9 Replacing the thyristor electronics and thyristors..............139 9.7.6.1 Check components of the thyristor assembly ..............139 9.7.6.2 Replacing thyristor electronics .....................140 9.7.6.3 Replacing a thyristor ......................144 9.7.6.4 Disconnecting the fiber-optic cables ..................146 9.7.7 Replacing surge arresters ....................146 SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 10 Disposal..............................151 11.1 Disposing of packaging material ..................151 11.2 Removing device components and old devices ..............151 Service & Support.............................153 Siemens Industry Online Support ..................153 SIOS App ..........................154 Technical specifications and drawings .....................155 Standards and regulations ....................155 Environmental conditions .....................156 Index.................................159 Tables Table 3-1 Deionized water requirements.....................37...
  • Page 11 Example of an AVT combination module ..................134 Figure 9-5 Current transformers and insulating cylinders................137 Figure 9-6 Removal of cables and screws....................138 Figure 9-7 Removing the current transformer.....................139 Figure 9-8 Thyristor rack position .......................140 SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 12 Table of contents Figure 9-9 Disengaging the interlocking on the thyristor electronics ............142 Figure 9-10 Open-ended wrench in groove ....................145 Figure 9-11 Releasing a fiber-optic cable .....................146 Figure 9-12 DC link reactor...........................147 SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 13: Introduction

    ● Lists are formatted as bulleted lists. – Lists on the second level are hyphenated. Note The note provides you with additional information about the product itself, handling the product - and the relevant documentation. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 14 Introduction 1.2 Text format features SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 15: Safety Information

    EN 50110‑1 "Working in a voltage-free state". Apply the five safety rules in the sequence stated before starting work. 5 safety rules 1. Disconnect the system. Also disconnect the auxiliary circuits, for example, anti-condensation heating. 2. Secure against reconnection. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 16: Safe Handling

    If the connection to the motor is not isolated or grounded, these voltages can also remain. Touching live parts can result in death or serious injury. ● Before opening the doors, wait until the connected machine has come to a standstill. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 17 These components can remain hot for a long time after operation. Contact can result in serious injury, such as skin burns. ● After the device has been shut down, do not touch any hot components. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 18 (nuisance trip). The converter may be switched off as a result of the protection device tripping in error. ● To minimize the risk of faulty trips, use a type-B RCD. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 19: Electromagnetic Fields In Electrical Power Engineering Installations

    – ESD shoes or ESD shoe grounding strips if there is also an ESD floor. ● Do not place electronic components close to data terminals, monitors or televisions. Maintain a minimum clearance to the screen (> 10 cm). SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 20: Information For Nominated Persons In Control Of An Electrical Installation

    You can find the ambient and operating temperatures to be adhered to in the technical data. If the described environmental conditions are not observed, warranty claims and other claims may be rejected. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 21 Make use of the support and services offered by the relevant service center for planning, installation, commissioning, and servicing work. You can find the relevant contact person under "Service & Support (Page 153)". See also Standards and regulations (Page 155) SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 22: Grounding Concept

    The converter will be supplied on request without an electromechanical door interlocking system if space is restricted. In this instance, the customer must provide an access interlock system compliant with IEC 61800-5 /-1. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 23: Measures For Operator Protection In Electromagnetic Fields

    According to the EU machinery directive, machine manufacturers / plant operators must conduct a risk assessment of their machine. Plant operators must conduct a risk assessment of their plant. In particular, pay attention to Annex 1 "General Principles" of the EU machinery directive. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 24 – Operating and/or environmental conditions outside of the specification – Condensation/conductive contamination – External influences/damage ● The release of substances and emissions that are harmful to the environment Improper operation or the improper disposal of components can harm the environment. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 25: Security Information

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept. Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks.
  • Page 26 "SINAMICS Industrial Security" Manual Notes relating to Industrial Security are provided here (https:// support.industry.siemens.com/cs/ww/de/view/109751848/en). "Security Guidelines for SIMATIC HMI devices" Manual Notes relating to Industrial Security for HMI devices are available here. (https:// support.industry.siemens.com/cs/de/en/view/109481300) SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 27: Description

    Safety concept The device and its associated components are subject to an extensive safety concept. When used properly, the security concept guarantees safe installation, safe operation as well as safe service and maintenance. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 28: Safety Components And Functions

    Ensure sufficient grounding during work on the power unit. Further information on grounding can be found under "Safety information for maintenance and repairs". See also Grounding the system (Page 123) Grounding the system (Page 123) Grounding the system (Page 123) SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 29: External Safety Components

    ● Anti-condensation heating 3.2.5 Protection and monitoring functions for external components Transformer and motor can be monitored in the device. A fast protective shutdown that you can activate for external problems, e.g. short-circuits, is present. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 30: Power Unit

    ● DC link reactor for decoupling the line-side converter from the motor-side converter ● Ground fault monitoring system that monitors the entire power circuit, including the transformer secondary winding, motor stator winding, and DC link ● Power cables connected from below (on request: from above) SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 31: Power Unit Components

    ⑬ Synchronizing transformer or converter ⑭ Make-proof grounding switch ⑮ Cooling unit ⑯ Disconnector with make-proof grounding switch Figure 3-1 Example: Components of a water-cooled continuous operation converter for a 12-pulse drive system SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 32: Design Of The Thyristor Modules

    The clamped thyristor assembly is pressed together by a set of springs with a clamping ① screw in such a way as to achieve the required contact force. The purpose of the heatsinks is to dissipate heat losses. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 33: Dc-Link Reactor

    The AVT combination module converts analog signals into digital signals. Then the module transfers the signals to the Power Stack Adapter (PSA). The signals are transferred to the PSA via fiber-optic cables. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 34: Power Stack Adapter

    Any disruption to this relationship, for example an open circuit in an FO conductor or a failed thyristor, is relayed to the open-loop/closed-loop control system as an error message. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 35: Current Transformer

    The isolating cylinder separates exposed circuits from high-voltage circuits. Interfering with the structure and connections of the isolating cylinder can result in death, severe injury and considerable material damage. Do not change the structure of the isolating cylinder. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 36: Door Limit Switches

    ● The deionized water temperature is measured. The value is used for controlling the three- way valve ● If one of the monitoring devices responds, a signal is output or the re-cooling unit and drive are switched off. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 37: Table 3-1 Deionized Water Requirements

    See also Cleaning the cooling unit filter (Page 132) Pump pressure A manometer displays the pump pressure. If the flow is excessively low, then the re-cooling unit automatically switches over the pumps. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 38: Principle Of Operation

    The current in the half-windings of the DC link reactor flows in opposite directions. This property means the following: ● A reduced magnetic flux in the core ● Reduced losses ● Smaller structural size SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 39: Fuseless Technology

    If the supply and transformer impedances cannot be maintained, material damage to the converter can occur. Observe the system-specific values in the "Technical data and drawings" chapter. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 40: Thyristor Electronics

    ● They generate the gate pulses for the thyristors. ● Report information on the thyristor status, the thyristor electronics themselves, and the fiber- optic cable connection to the Power Stack Adapter. A thyristor electronics module is assigned to each thyristor. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 41: Voltage Actual Value Sensing

    3. Inverter shoot-through 4. Misfiring 3.3.3.4 Voltage actual value sensing The voltage actual values are measured using AVT combination modules, whose measuring resistors are connected in series. This ensures a high degree of measuring accuracy. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 42 Description 3.3 Power unit ① AVT combination modules ② Transformer ③ Measuring resistors ④ Surge suppressor ⑤ 80 kHz power supply Figure 3-9 Components of the motor voltage sensing SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 43: Ground Fault Detection

    ● Three-phase output (at the motor) If the warning threshold is exceeded, an alarm is output. If the fault threshold is exceeded, an alarm message is output and the converter is switched off. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 44 The measuring resistors are current-limiting elements. Using them in conjunction with the surge suppressor provides personnel protection. ① Precision resistors ② Surge suppressor and base point resistor Figure 3-12 Operator protection, ground fault detection See also Protection function of ground fault detection (Page 114) SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 45: Closed-Loop Control

    The mushroom pushbutton is used for safety shutdown. When the safety shutdown function is actuated, the converter shuts down with a fault and a corresponding message appears on the display of the operator panel. Before you restart the converter you must acknowledge the fault. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 46: Operator Panel Aop30

    ● Graphics-capable LCD with the following features – Green backlighting for plain-text display – Resolution of 240 x 64 pixels – Quasi-analog bar-type display for process variables ● Keypad for operational control of a drive SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 47 The button is only active in local mode. JOG (Jogging) The key is only in effect in local mode in "Ready to switch on" status (not when "operating"). The system is accelerated to the setpoint speed. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 48: Description Of The Components

    The maximum DRIVE-CLiQ cable length is 50 m. 3.4.7.3 Terminal Modules The Terminal Modules are the central interface for digital and analog inputs and outputs. You can optionally expand the interface to include additional Terminal Modules. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 49: Voltage Sensing Module

    The safety relay monitors the status of the Emergency Off circuit, and is used to implement a safety-related shutdown when dangerous conditions occur. LEDs indicate the operating state and the function. Options 3.5.1 Triggering additional circuit breakers (option A04) Additional circuit breakers can be controlled via TM31 and TM15. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 50: Expanded Remote Control Via Terminal Block (Option A06)

    +45°C is therefore possible. The fans are not redundant. However, the fan can be replaced in operation. The closed-loop control cabinet can briefly tolerate higher temperatures. Nevertheless, prompt replacement is advisable. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 51: Anti-Condensation Heating For The Closed-Loop Control (A21)

    Alarm and fault messages to the oil-filled transformer are evaluated via the additional TM15 module. These are solely binary signals. Up to eight signals are output per step-up transformer or step- down transformer. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 52: Extended Dry Transformer Monitoring (Option A74)

    Register classification society. 3.5.16 Suitable for marine use with individual certificate from Bureau Veritas (BV) (option E31) The design and implementation of the converter corresponds to the requirements of the Bureau Veritas classification society. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 53: Suitable For Marine Use With Individual Certificate From Det Norske Veritas (Dnv) (Option E51)

    X gateway. The gateway is preconfigured to 20 bytes of I/O data. The data size is changed via the configuration interface from a PG/PC (standard PC tool "Windows Hyper Terminal"). SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 54: Optical Link Module (Option G74)

    For this purpose, dI/dt reactors are installed in the motor-side connection busbars. If necessary, dI/dt reactors are also installed in the line-side connection busbars. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 55: Demagnetization Device For Output Transformer For Starting Converters (Option L30)

    The figure shows the principal outlay of the demagnetization device. The circuit consists of a low-voltage converter with an output filter and a low-power step-up transformer. The demagnetization device has no other interfaces, except the 3AC 400 V infeed, for example. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 56: Figure 3-14 Block Diagram Of The Demagnetization Device

    Description 3.5 Options Figure 3-14 Block diagram of the demagnetization device See also Operator protection measures for demagnetization equipment (Page 23) SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 57: Line-Side Grounding Switch (Option L48)

    The medium- voltage breaker cannot be switched on again. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 58: Brass Cable Entry For Power And Signal Cables (Option M36)

    The converter can be welded to the ship's hull plate 3.5.36 Power cable connection at the drive output from above (option M78) The motor-side power cables can be introduced into the cabinet from the top. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 59: Grounding Switch With Disconnector At The Drive Input (Option N48)

    PVDF piping (option W21) The PVDF piping allows an increased deionized water intake temperature of above 45 °C up to max. 50 °C. The deionized water discharge temperature is limited to 65 °C. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 60 Description 3.5 Options SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 61: Preparations For Use

    The 12-pulse circuit requires a transformer in the form of a two-tier transformer or two individual transformers with two secondary windings offset through 30° electric. The system-oriented open-loop control of the converter may take responsibility for monitoring the line-side transformer for the power unit (option A72 or A73). SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 62: Selection And Configuration Of Multi-Winding Transformers

    In critical cases, ensure that the degree of coupling is less than 10 to 15% and that the degree of decoupling is between 85 and 90%. Design of the transformer winding ① Core Figure 4-1 Two-tier design SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 63: Requirements For The Circuit Breaker Provided By The Customer

    ● Avoid additional delay times when controlling the circuit breaker. All commands from the converter to the circuit breaker must act directly without intervention of coupling relays. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 64 Ensure that the circuit breaker has additional intrinsic device protection. The intrinsic device protection must be switched off within 100 ms of a short-circuit current at the latest. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 65 Preparations for use 4.1 Notes for system integrators 2,3 kV bis 36 kV, 3 ~ 50/60 Hz Figure 4-2 Example: Circuit-breaker control SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 66: Requirements For Cables

    "Plant-specific data". Pay attention to this information. Determining the effective values in the case of commutation Effective cable capacitance in the case of commutation: C = C’ (in μF/km) * cable length * number of parallel cables / 2 SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 67: Re-Cooling Unit Requirements

    Use heat exchanger plates made of titanium for aggressive cooling water, such as sea water or high chloride content. If necessary, also consider an increased corrosion for the design. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 68: Requirements When Mounting And Installing The Device

    The operating areas must be dry and free of dust. The air supplied must not contain any electrically conductive gas, vapors, or dust which could impair operation. For information about permissible ambient and installation conditions, see the "Technical data and drawings" section. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 69: Requirements Placed On The Levelness Of The Floor

    (responded) This can result in death, serious injury or material damage. ● If one of the indicators has tripped, do not perform any commissioning. ● Inform the Technical Support. Only specialist Siemens technicians can recommend appropriate measures. See also Service & Support (Page 153) SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 70: Checking The Load Handling Attachments

    If the load suspension devices and lifting gear are damaged or not correctly secured, the equipment may be dropped during lifting and transportation. This can result in death, serious injury or material damage. Inspect the load handling attachments and lifting gear before use. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 71: Transportation

    ● When lifting, refer to the information on the lifting plate or in "Technical data and drawings." NOTICE Vibrations Significant vibration during transportation and shocks when setting down can damage the equipment. Avoid vibrations and shocks. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 72: Observe Center Of Gravity

    ● Transport the transport unit/cabinet with the greatest care. ● Choose the lowest transport height possible. The pallet may not touch the ground. Always transport the cabinet in an upright position. ● Avoid driving over bumps. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 73: Transport With A Crane

    This can result in death, serious injury or material damage. ● Use suitable lifting rods for transporting. The weight of the cabinet is indicated on the rating plate. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 74: Figure 4-6 Lifting Bar Label

    5. Lift the cabinet. Avoid shifting the center of gravity or distorting or damaging the cabinet. When suspended, the cabinet must be parallel to the ground. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 75: Transporting Transportation Units Packed In Boxes

    To protect the boxes against pressure, use sufficiently long rope and a spreader beam. Please proceed as follows: 1. Attach the rope/cable to the pallet as shown in the following diagram. ① 2. Attach the rope/cable to the spreader beam and the crane hook. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 76: Transporting A Cooling Unit

    If the ion exchange cartridge is exposed to frost, it may be damaged. Only transport and store the ion exchange cartridge in non-frosty conditions. More information is available in the re-cooling unit's operating instructions. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 77: Unpacking

    Improper removal of the load securing devices The load securing device protects the cabinet from any damage. If you remove the load securing device improperly, the cabinet may sustain damage. Correctly remove the load securing device. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 78: Lifting The Cabinet Off The Transport Pallet

    Example: Cover screw for manual door interlocking 2. Insert a screwdriver into this opening. 3. Turn the door handle until you feel resistance. 4. Remove the screwdriver from the opening. 5. Open the doors. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 79: Checking The Shock And Tilt Indicators Inside The Cabinet

    3. Then tighten the screws again. 4. At one of the flanges of the cabinet piping, connect oil-free compressed air or a nitrogen bottle. Use a suitable transition element. Blow out any residual water. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 80: Storing A Device

    – Room temperature should be approx. 10 °C (14 °F) above the outside temperature. – The temperature may not fall below ‑20 °C (-4 °F). – For lower temperatures, agree on suitable measures together with Siemens. – Relative humidity should be less than 60%.

  • Page 81: Storing Cooling Units

    If the ion exchange cartridge is exposed to frost, it may be damaged. Only transport and store the ion exchange cartridge in non-frosty conditions. More information is available in the re-cooling unit's operating instructions. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 82 Preparations for use 4.6 Storage SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 83: Mounting

    If foreign bodies are left in the device after installation and maintenance work, this can cause damage when the device is switched on. ● Before switching on, check as to whether there are any foreign bodies in the device. Remove any foreign bodies. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 84: Tools Required

    Examples of soft materials are Cu, Al, CuZn cable entries, laminate materials, plastics, cast resin post insulators, press nuts, welding nuts, blind rivet nuts, and cage nuts. Hard materials S2 are materials with friction-enhancing washer components, e.g. a contact washer. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 85: Screwing The Transport Units Together

    Install the transport units in accordance with the specifications provided in the accompanying dimension drawings. When doing this, maintain the specified distance between the top of the cabinet and the ceiling. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 86 The screw cap is made of plastic. The union nut may leak or break if it is overtightened. ● You should therefore not apply too much force when tightening the union nut. 5. Connect the cooling unit in the same way. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 87: Transportation Lock / Vibration Damping Elements Of The Dc Link Reactor

    1. Remove the red transportation blocks for the DC link reactor. Figure 5-1 Example: Removing the transportation locks of the DC link reactor 2. Attach the two upper vibration damping elements of the DC link reactor. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 88 Mounting 5.6 Transportation lock / vibration damping elements of the DC link reactor SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 89: Electrical Connection

    When operated with an insufficient degree of protection, this can result in death, serious injury and material damage. ● To maintain the degree of protection, after installation, immediately seal the holes so they are air-tight. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 90 If you are connecting the mains and motor-side power cables, when shrinking the cable terminations, other control lines and fiber-optic cables in the surrounding cable channels can become damaged. ● When shrinking, ensure not to damage cables in the surrounding cable channels. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 91: Note On Shielded Cables

    ● Connect painted or anodized metal components using contact washers or remove the insulating layer. ● Use unpainted, de-oiled mounting plates. ● Establish a central connection between ground and the protective conductor system (PE protective conductor). SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 92 ● Apply the cable shield so that it covers the greatest possible surface area. Use ground clamps, ground terminals or ground screw connections. ● Avoid extending the cable shield to the grounding point using a wire. This reduces the shield effectiveness by up to 90%. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 93: Figure 6-1 Shield Connection Using A Clip

    ● Ensure that the cable shield is correctly connected. ● Bridge shield gaps (at terminals, circuit-breakers, contactors, etc.) with minimum impedance and through the largest possible surface area. ① Shield busbars ② Cables ③ Terminals Figure 6-2 Bridging shield gaps SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 94: Potential Concept

    Connecting equipotential-bonding conductors All cabinets belonging to the system are connected by signal cables. Also connect the cabinets using equipotential-bonding conductors; according to the following diagram, for example: Figure 6-4 Equipotential bonding conductor SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 95: Using The Equipotential Bonding Strip And Shield Bus

    Where possible, also connect the cabinet conductively over a large area with the building ground. Note The equipotential bonding conductor does not have the function of a protective conductor. The equipotential-bonding conductor is required for safe operation and as an interference suppression measure. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 96: Laying The Signal Lines

    Connect surge suppressors to contactor solenoids that are connected to the same line supply as the auxiliary power supply of the converter – or are located near the converter (e.g. RC elements, varistors). SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 97: Laying Additional Wiring

    Separately route back additional equipotential bonding conductors to the converter. The cross section of this conductor must be at least as large as the total cross section of the shields. Figure 6-7 Example: Equipotential bonding conductor SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 98: Connecting The Signal Cables

    The terminal blocks are used to wire up the following: ● Signals ● Auxiliary voltage for fans and anti-condensation heating systems ● Power supply for the electronics SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 99: Connecting The Closed-Loop Control

    Each cabinet has a grounding lug for grounding the components installed in the cabinet. It is located at the bottom of the cabinet. Connect the cabinets securely to the plant grounding system via these grounding lugs. Figure 6-8 Grounding lug SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 100: Connecting The Auxiliary Voltage

    2. Disconnect the cabinet from the power supply. 3. Route the cables from the encoder into the cabinet from below. 4. Route the cable further up into the cabinet until it reaches the customer terminal strips. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 101 Connection example: HTL encoder, bipolar, with reference signal Use a bipolar connection. The unipolar connection should only be employed when the encoder type being used does not provide push-pull signals. See also The 5 safety rules (Page 15) SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 102: Connecting The External Safety Loop

    Connect the enclosed cable for the cooling unit to the corresponding interfaces on the drive and the cooling unit. Further details are contained in the circuit diagram of the drive and the re-cooling unit. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 103: Fastening The Cable Ducts With Cable Ties

    Fasten all cable ducts whose cover faces downward with cable ties. Wind the cable ties around the entire cable duct. The cable ties must be located at the same positions as in the delivered state. Figure 6-10 Schematic diagram: Fastening the cable ties SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 104 Electrical connection 6.16 Fastening the cable ducts with cable ties SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 105: Commissioning

    Obtain information about the range of SITRAIN training courses available through your local contact person. Make use of the support and services offered by the responsible Siemens Service Center when commissioning this equipment. You can find the relevant contact person under "Service &...
  • Page 106 Commissioning SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 107: Operation

    ● The company operating the plant or system is responsible for the consequences when the device is still operated after a ground fault has been identified. Carry out a risk analysis. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 108: Parameters

    ● Operator panel Parameter types The following parameters are available: ● Adjustable parameters (write/read) Adjustable parameters directly influence the response of a function, e.g. the ramp-up and ramp-down time of a ramp-function generator. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 109: Setpoint Channel And Closed-Loop Control

    Setpoint channel and closed-loop control 8.3.1 Setpoint addition Fine tuning (correction variable) often needs to be carried out on site for applications in which the command variables are generated by central control systems. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 110: Direction Of Rotation Changeover

    Specify a minimum speed in order to block a specific range around the stopped state for stationary operation. 8.3.4 Speed limitation Speed limitation can limit the maximum permissible speed of the entire drive train to protect the drive and load machine/process against damage caused by excessive speeds. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 111: Ramp-Function Generator

    You can use vector control with or without an encoder. A speed encoder is only required in the following cases: ● Maximum speed accuracy is required. ● The most stringent demands on the dynamic response are required. ● Better command behavior is desired. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 112: Monitoring And Protection Functions

    Permanent speed monitoring enables motor control without an encoder. If higher-performance applications require permanent speed monitoring, additional incremental encoders can be connected to options A51 - A54. Higher-performance applications include, for example, closed- loop position control or prolonged applications involving low speeds. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 113: Uncontrolled Stop, Emergency Stop Category 0

    EMERGENCY STOP button Where connected =.DB-S1001:31-32 EMERGENCY STOP customer =.DB-X05:9, 10 Max. connectable cross-section: 4 mm² (AWG 10) Activation of the circuit breakers is described in the section entitled "Connecting the circuit breakers". SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 114: Protection Function Of Ground Fault Detection

    The list of parameterized faults and alarms can be found in the List Manual in the "Faults and alarms" section. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 115: Diagnostics

    Operation POWER CHANNEL1 CHANNEL2 Line supply EMERGENCY Release circuits STOP ☀ ☀ ☀ Not actuated Actuated Closed ☀ ○ ○ Actuated Not actuated Open ☀ ○ ○ Not actuated Not actuated Open Fault SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 116: Table 8-3 Leds Of The Power Stack Adapters

    Carry out a POWER ON. light for POWER ON. Green/ Flashing light Component recognition via LED is acti‐ orange vated. The color depends on the LED state when component recognition is activated. Red/orange SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 117: Diagnostics Via Parameters

    It does not matter whether DI/DO is set as an input or output (p4028). r4022 Status of digital inputs on TM15 Module Displays the status of the digital inputs of Terminal Module 15 (TM15). TM15 SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 118 All objects r0947 Fault number Displays the numbers of faults that have occurred All objects r0948 Fault time received in milliseconds Displays the system runtime in milliseconds when the fault occurred. All objects SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 119: Indicating And Rectifying Faults

    (faults and alarms). A list of faults and alarms with remedies for their rectification can be found in the List Manual in the "faults and alarms" chapter. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 120 Operation 8.5 Fault and system messages SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 121: Maintenance

    This can result in death, severe injuries and significant material damage. ● You must always handle the capacitors as if they are charged. ● Discharge the snubber circuit capacitors. ● Short-circuit the snubber circuit capacitors before commencing any work. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 122 "Visual inspections". ● Dust deposits inside the cabinet unit must be removed at regular intervals (or at least once a year) by qualified personnel in line with the relevant safety regulations. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 123: Grounding The System

    See also Visual inspections (Page 127) Note Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office. Note Inform the manufacturer about each maintenance job that has been carried out and about each spare part replacement for the purposes of a reliability analysis.
  • Page 124 ● To open the disconnector, press the button labeled <DISCONNECTORS OPEN> on the power unit. ● To close the make-proof grounding switch, press the button labeled <EARTHING SWITCHES CLOSE> on the power unit. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 125: Opening The Device

    The power unit doors can only be opened under the following conditions: ● The DC link current is zero. ● The firing pulses are disabled. ● Voltages at the input and output sides are below a minimum value. ● The circuit breakers are open. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 126: Preventive Maintenance

    Check power and control Operating com‐ After one year, and every connections pany four years thereafter Check internal connections Siemens serv‐ After one year, and every ice personnel four years thereafter SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 127: Visual Inspections

    9.4.1.2 Checking the isolating clearances ● Slight, dry, non-conducting contamination is permitted. ● Remove contamination caused by dust in conjunction with high humidity. See also Cleaning (Page 131) SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 128: Checking Hoisting Solenoids And Security Bolts

    – Traces of smoke – Scorching ● Check the circuit boards with regard to the following criteria: – Interruptions – Short-circuits – Minimum clearances – Traces of smoke – Scorching See also Cleaning (Page 131) SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 129: Checking The Dc-Link Reactor

    Type CR2032 3V lithium battery Manufacturer Maxell, Sony, Panasonic Nominal capacity 220 mAh Maximum permissible charging current 10 mA, limited to < 2 mA in the operator panel Self-discharge at 20° C 1%/year SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 130 1. Using the "MENU" key, select the main menu of the AOP 30. 2. Using "F2", select the menu item "Commissioning/service". Confirm with "F5" 3. Using "F2", select the menu item "AOP30 settings". Confirm with "F5" SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 131: Cleaning

    ● Do not use cleaning cloths and brushes that have been treated with copper, brass, bronze or other heavy metals. ● Use neither brass, bronze, or steel-wire brushes nor cloths or steel wool interwoven with copper wire. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 132: Cleaning The Cooling Unit Filter

    ● Check whether secondary faults have occurred on components which have failed. Replace the components involved. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 133: Replacing The Avt Combination Module

    Measures in the event of an error It is not possible to fully test repairs that are carried out on site. Return the defective module back to the manufacturing plant for repair. The relevant address is available from your Siemens contact person.

  • Page 134: Figure 9-4 Example Of An Avt Combination Module

    Example of an AVT combination module Installing the AVT combination module ② 1. Use the screws to secure the AVT combination module. ① 2. Reconnect the control lines . Do not bend the fiber-optic conductors. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 135: Replacing The Snubber Circuit Capacitor

    ● Only remove or insert the CompactFlash card when the power is switched off. 2. Withdraw the CompactFlash card from the Control Unit. Back up the data saved on it. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 136: Replacing Contactors

    Maintenance 9.7 Repairs 3. Copy the stored data of the previous CompactFlash card to the new original Siemens card. Note Invalid software key The software key is associated with the serial number of the CompactFlash card. If you overwrite the software key of the new CompactFlash card with the previous CompactFlash card, the new CompactFlash card is not operational.
  • Page 137 9.7 Repairs Figure 9-5 Current transformers and insulating cylinders Preparing for removal To prepare for removal, proceed as follows: 1. Observe the five safety rules. 2. Remove the rear panel of the converter. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 138: Figure 9-6 Removal Of Cables And Screws

    (Fig. C). The post insulator need not be removed. 4. Swing the busbar (on left-hand side when viewed from rear) upward and withdrawal the transformer to the left. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 139: Replacing The Thyristor Electronics And Thyristors

    Check the thyristor resistance while it is installed. ● Thyristor electronics (by replacement) Send the replaced thyristor electronic boards to the manufacturer for testing. ● Fiber-optic cables Replace the fiber-optic cables according to the instructions for laying fiber-optic cables. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 140: Replacing Thyristor Electronics

    Non-observance of the five safety rules can cause death or serious injury. Serious material damage can also result. ● Observe the five safety rules. ● Work must only be performed on adequately grounded power circuitry. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 141 1. If there are no core end markings, label the two fiber-optic cables and the connected cables. 2. Remove all connecting leads. 3. Detach the two fiber-optic cables from the opto-receiver and opto-transmitter modules. 4. Pull out the fiber-optic cables. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 142: Figure 9-9 Disengaging The Interlocking On The Thyristor Electronics

    There must be no gap between the plug connector and the socket connector. ② 4. Fold the plastic latches back into place. ① 5. Tighten the screws 6. Send the thyristor electronics back. See Notes on sending back (Page 143). SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 143 Moreover, this data is evaluated for a reliability analysis. Include information about the most recent operational performance and about any previous conspicuous behavior. See also Components that can be destroyed by electrostatic discharge (ESD) (Page 19) SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 144: Replacing A Thyristor

    You can replace thyristors within 5 minutes using simple tools. Plastic holders support the thyristors against the heat sinks. The heat sinks are suspended on springs. A cup-spring assembly produces the necessary clamping force in the stack. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 145: Figure 9-10 Open-Ended Wrench In Groove

    When the slot in the steel bolt is flush with the surface of the side plate, the clamping force is correctly set. 6. Enter the thyristor numbers and the replacement data in the equipment installation log. The first number on the thyristor label is the thyristor number. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 146: Disconnecting The Fiber-Optic Cables

    ① 4. Tighten the knurled nut again by hand. 9.7.7 Replacing surge arresters To replace the surge arrester, proceed as follows: 1. Release the screws. 2. Remove the defective surge arrester. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 147: Replacing The Dc-Link Reactor

    1. Unscrew the cabinet center upright and remove. 2. Loosen the lugs that secure the DC link reactor. 3. Separate the busbar connections. 4. Undo the water pipe connections. 5. Slide the DC link reactor out of the cabinet. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 148 Electrolube 2G or equivalent contact lubricant 2. Screw in the connections. The tightening torque of the M12 screw connections supplied is 50 Nm. 3. Ground the DC link reactor by the cabinet grounding cable. SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 149: Spare Parts

    ● Therefore, only use spare parts that have been approved by the manufacturer. To request spare parts, please contact the Siemens sales office responsible for your region. You can find an overview of the Siemens contact partners in your region here (www.siemens.com/services/partner).
  • Page 150 Spare parts SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 151: Disposal

    ● Shut down the device before disassembling. Ground the device ● With old devices, also follow the instructions in the section "Transport." For the following components, pay special attention when disposing or reusing: ● Batteries ● Capacitors SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 152 Disposal 11.2 Removing device components and old devices ● PCBs ● Electronic components SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 153: Service & Support

    Service & Support Siemens Industry Online Support Technical questions or additional information If you have any technical questions or require additional information, please contact Technical Support (https:// support.industry.siemens.com/cs/ww/en/sc/2090). Please have the following data ready: ● Type ● Serial number You can find this data on the rating plate.

  • Page 154: Sios App

    A.2 SIOS App SIOS App Siemens Support for on the move With the "Siemens Industry Online Support" App, you can access more than 300,000 documents for Siemens Industry products – any time and anywhere. The App supports you in the following areas: ●...

  • Page 155: Technical Specifications And Drawings

    According to DIN EN 61800‑5‑1 / VDE 0160 T105 (IEC 61800-5-1): Pollution degree 2 (without conductive pollution), non-condensing Radio interference According to DIN EN 61800-3/VDE 0160 Part 100 (IEC 61800-3): no RI sup‐ level pression Environmental condi‐ DIN EN 60721-3-1/2/3 (IEC 60721-3-1/2/3) tions SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 156: Environmental Conditions

    Storage with suitable packag‐ Transport with suitable pack‐ Operation aging Class 1M2 according to 2M2 according to 3M1 according to DIN EN 60721‑3‑1 DIN EN 60721‑3‑2 DIN EN 60721‑3‑3 (IEC 60721‑3‑1) (IEC 60721‑3‑2) (IEC 60721‑3‑3) SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 157: Table B-4 Other Ambient Conditions

    60721‑3‑3 (IEC 60721‑3‑3) Mechanically active substan‐ 1S1 according to DIN EN 2S1 according to DIN EN 3S1 according to DIN EN ces according to class 60721‑3‑1 (IEC 60721‑3‑1) 60721‑3‑2 (IEC 60721‑3‑2) 60721‑3‑3 (IEC 60721‑3‑3) SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 158 Technical specifications and drawings B.2 Environmental conditions SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...

  • Page 159: Index

    Index Current transformer, 35, 39, 136 Torque, 139 " "Siemens Industry Online Support" App, 154 DC link, 39 DC link reactor, 31, 33, 38, 147 Deionized water requirements, 37 5 safety rules, 15 dI/dt reactor, 33, 54 Direction of rotation changeover, 110...
  • Page 160 Motor current transformer, 31 Location, 70 Motor voltage sensing, 31 Purpose, 69 Motor-side converter, 33, 40 Short-circuiting, 40 Siemens Industry Online Support App, 154 Snubber circuit capacitor, 135 On-site service, 153 Spare parts, 153 Contact person, 149 Spares On Web, 149...
  • Page 161 Thyristor electronics power supply, 40 Thyristor state, 40 Time-coded feedback signals, 41 Torque ripple, 38 Transformer, 61, 62 Step-down, 51, 55 Step-up, 51, 55, 62 UM sensing, 42 Vector control, 112 Voltage Sensing Module VSM, 49 SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 162 Index SINAMICS GL150 6SL38555UN113KA0Z Operating Instructions Rev.201910281450 EXAMPLE...
  • Page 164 0009938555 000030 01 EN 01 Further Information www.siemens.com/LDA Siemens AG Large Drives Applications Vogelweiherstr. 1-15 90441 NÜRNBERG GERMANY *000993855500003001EN01* 000993855500003001EN01...
  • Page 165 Large Drives Applications Department DI MC CBMF MF-NMA LDA EN Siemens AG, DI MC CBMF MF-NMA LDA EN, Postfach 47 43, 90025 Nürnberg Tel. +49 (911) 433-6422 +49 (911) 433-6921 PD LD AP BA OM Email motoren.doku.aud@internal.siemens.co Yasmin Marx Gugelstr. 65 Our ref.
  • Page 167 Spine label for binder 50 mm (120 g/m2) SINAMICS GL150 6SL38555UN113KA0Z EXAMPLE Operating Instructions Spine label for binder 145 mm (120 g/m2) SINAMICS GL150 6SL38555UN113KA0Z EXAMPLE Operating Instructions / Installation Instructions...

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