Siemens SINAMICS GL150 Operating Instructions & Installation Instructions
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Siemens SINAMICS GL150 Operating Instructions & Installation Instructions

Medium-voltage drive
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Edition
10/2019
Operating Instructions
Installation Instructions
Medium-Voltage Drive
SINAMICS GL150
Type 6SL38502UM114PA0Z
This documentation pertains to
EXAMPLE
www.siemens.com/drives

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  • Page 1 This documentation pertains to EXAMPLE Operating Instructions Installation Instructions Medium-Voltage Drive SINAMICS GL150 Type 6SL38502UM114PA0Z Edition 10/2019 www.siemens.com/drives...
  • Page 2 28.10.2019 14:41 V18.00...
  • Page 3 Introduction Safety information Description Medium-Voltage Drive Preparations for use SINAMICS GL150 Type 6SL38502UM114PA0Z Mounting Electrical connection Operating Instructions Installation Instructions Commissioning Operation Maintenance Spare parts Disposal This documentation pertains to Service & Support EXAMPLE Technical specifications and drawings Edition 10/2019...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    AVT combination module .......................31 3.3.1.5 Power Stack Adapter ......................32 3.3.1.6 Current transformer........................32 3.3.1.7 Fans ............................32 3.3.1.8 Differential-pressure switch....................33 3.3.1.9 Door limit switches .........................33 3.3.2 Principle of operation ......................33 3.3.2.1 Fuseless technology ......................33 3.3.2.2 Thyristor electronics .......................34 SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 6 Requirements when mounting and installing the device ............53 4.2.1 Requirements for installation location ..................53 4.2.2 Requirements placed on the levelness of the floor ..............54 Inspections when receiving the delivery.................54 4.3.1 Checking shock and tilt indicators..................54 SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 7 Using the equipotential bonding strip and shield bus.............79 Connecting the protective grounding ..................79 Laying the signal lines......................80 Laying the cable shields......................80 6.10 Separating adjacent cabinets using unsuppressed contactors ..........80 6.11 Laying additional wiring......................81 6.12 Connecting the power unit .....................81 SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 8 Checking the isolating clearances..................106 9.4.1.3 Checking hoisting solenoids and security bolts..............106 9.4.1.4 Checking the plug connections....................106 9.4.1.5 Checking the cable and screw terminals................107 9.4.1.6 Checking the thyristor electronics ..................107 9.4.1.7 Checking the filter mats......................107 Maintenance.........................108 SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 9 Disposal..............................131 11.1 Disposing of packaging material ..................131 11.2 Removing device components and old devices ..............131 Service & Support.............................133 Siemens Industry Online Support ..................133 SIOS App ..........................134 Technical specifications and drawings .....................135 Standards and regulations ....................135 Environmental conditions .....................136 Index.................................139 Tables Table 3-1 DRIVE-CLiQ interface .........................38...
  • Page 10 Example: Equipotential bonding conductor .................81 Figure 6-8 Schematic diagram: Fastening the cable ties................86 Figure 8-1 Parameter types ..........................90 Figure 9-1 Schematic diagram for attaching the grounding spider .............104 Figure 9-2 Replacing the fan ........................110 SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 11 Replacing the backup battery....................113 Figure 9-5 Example of an AVT combination module ..................116 Figure 9-6 Line-side fuse ..........................119 Figure 9-7 Thyristor rack position .......................121 Figure 9-8 Thyristor replacement........................124 Figure 9-9 Releasing a fiber-optic cable .....................126 SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 12 Table of contents SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 13: Introduction

    ● Lists are formatted as bulleted lists. – Lists on the second level are hyphenated. Note The note provides you with additional information about the product itself, handling the product - and the relevant documentation. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 14 Introduction 1.2 Text format features SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 15: Safety Information

    EN 50110‑1 "Working in a voltage-free state". Apply the five safety rules in the sequence stated before starting work. 5 safety rules 1. Disconnect the system. Also disconnect the auxiliary circuits, for example, anti-condensation heating. 2. Secure against reconnection. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 16: Safe Handling

    If the connection to the motor is not isolated or grounded, these voltages can also remain. Touching live parts can result in death or serious injury. ● Before opening the doors, wait until the connected machine has come to a standstill. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 17 These components can remain hot for a long time after operation. Contact can result in serious injury, such as skin burns. ● After the device has been shut down, do not touch any hot components. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 18: Electromagnetic Fields In Electrical Power Engineering Installations

    ● As a consequence, it is not permissible for people with pacemakers to stand close to the device. NOTICE Data loss Electromagnetic fields can cause data loss to magnetic or electronic data storage media. ● Therefore, do not carry magnetic or electronic data storage media with you. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 19: Components That Can Be Destroyed By Electrostatic Discharge (Esd)

    The necessary ESD protective measures for the entire working range for electrostatically sensitive devices are illustrated once again in the following drawings. Precise instructions for ESD protective measures are specified in the standard DIN EN 61340‑5‑1. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 20: Information For Nominated Persons In Control Of An Electrical Installation

    ● Never operate the device in an explosive atmosphere (hazardous zone). Non-observance of proper usage Improper use of the devices described can result in death, severe injury or material damage. ● Please observe all instructions for proper use. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 21 Make use of the support and services offered by the relevant service center for planning, installation, commissioning, and servicing work. You can find the relevant contact person under "Service & Support (Page 133)". See also Standards and regulations (Page 135) SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 22: Grounding Concept

    The converter will be supplied on request without an electromechanical door interlocking system if space is restricted. In this instance, the customer must provide an access interlock system compliant with IEC 61800-5 /-1. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 23: Instructions For Inverters With No Grounding Switch

    According to the EU machinery directive, machine manufacturers / plant operators must conduct a risk assessment of their machine. Plant operators must conduct a risk assessment of their plant. In particular, pay attention to Annex 1 "General Principles" of the EU machinery directive. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 24 – Operating and/or environmental conditions outside of the specification – Condensation/conductive contamination – External influences/damage ● The release of substances and emissions that are harmful to the environment Improper operation or the improper disposal of components can harm the environment. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 25: Security Information

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept. Customer is responsible to prevent unauthorized access to its plants, systems, machines and networks.
  • Page 26 "SINAMICS Industrial Security" Manual Notes relating to Industrial Security are provided here (https:// support.industry.siemens.com/cs/ww/de/view/109751848/en). "Security Guidelines for SIMATIC HMI devices" Manual Notes relating to Industrial Security for HMI devices are available here. (https:// support.industry.siemens.com/cs/de/en/view/109481300) SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 27: Description

    Safety concept The device and its associated components are subject to an extensive safety concept. When used properly, the security concept guarantees safe installation, safe operation as well as safe service and maintenance. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 28: External Safety Components

    ● Shutdown in the event of control component failure ● Internal protection functions for the control hardware ● Protection against communication failure between the closed-loop control and the power unit ● Anti-condensation heating SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 29: Protection And Monitoring Functions For External Components

    Power unit components of the starting converter (6-pulse drive system) 3.3.1.1 Design of the thyristor stack A thyristor stack is used for a 6-pulse bridge. The thyristor stack is equipped with various thyristors. Six thyristors are braced in one clamped thyristor assembly. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 30: Design Of The Thyristor Modules

    ● If the thyristors are switched off, the resistor and capacitor limit the rate of voltage rise and voltage overshoot. A thyristor electronics module is assigned to each thyristor. The thyristor electronics are used to fire the thyristors. The thyristor electronics are supplied with energy from the RC circuit. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 31: Dc-Link Reactor

    PSA via fiber-optic cables. Figure 3-3 AVT combination module See also Voltage actual value sensing (Page 35) Ground fault detection (Page 37) Replacing the AVT combination module (Page 116) SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 32: Power Stack Adapter

    The fan is mounted on the cabinet. The fan draws in air through the ventilation slots in the door from the immediate vicinity of the cabinet. The fan blows the air radially into the ambient area. A contactor and a motor protection switch protect the fan against overload. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 33: Differential-Pressure Switch

    If the supply and transformer impedances cannot be maintained, material damage to the converter can occur. Observe the system-specific values in the "Technical data and drawings" chapter. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 34: Thyristor Electronics

    ● They generate the gate pulses for the thyristors. ● Report information on the thyristor status, the thyristor electronics themselves, and the fiber- optic cable connection to the Power Stack Adapter. A thyristor electronics module is assigned to each thyristor. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 35: Voltage Actual Value Sensing

    3. Inverter shoot-through 4. Misfiring 3.3.2.3 Voltage actual value sensing The voltage actual values are measured using AVT combination modules, whose measuring resistors are connected in series. This ensures a high degree of measuring accuracy. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 36: Figure 3-6 Voltage Sensing Components

    Measuring resistors ④ 80 kHz power supply Figure 3-6 Voltage sensing components ① AVT combination modules ② Transformer ③ Measuring resistors ④ 80 kHz power supply Figure 3-7 Overview of the voltage sensing circuit SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 37: Ground Fault Detection

    The mushroom pushbutton is used for safety shutdown. When the safety shutdown function is actuated, the converter shuts down with a fault and a corresponding message appears on the display of the operator panel. Before you restart the converter you must acknowledge the fault. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 38: Description Of The Components

    The maximum DRIVE-CLiQ cable length is 50 m. 3.4.3.3 Voltage Sensing Module The VSM10 Voltage Sensing Module measures the actual line voltage values. The connections are wired internally to the customer terminal block. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 39: Sitop Select

    In cases such as these, a block transformer is connected in parallel to the generator on whose primary side cables are still connected. This arrangement forms an oscillating circuit with a natural frequency in the order of magnitude of 1 kHz. The damping circuit dampens the SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 40: Duty Cycle (Option C61)

    This software option is required when starting with an auxiliary diesel so that starting is possible with a reduction in the power drawn from the starting converter. If necessary, you must parameterize limits and times deviating from the standard. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 41: Phase Shifter Start (Option E07)

    Enable signal from the starting converter power P24V unit Signal Protective trip from the starting converter power P24V unit Signal Protection of the damping element OK (optional) P24V Signal Reserve Reserve Reserve Reserve SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 42: Temperature Evaluation Of The Mv Transformer (Option K63)

    The inductive cable damping initially limits the commutation, i.e. when discharging system capacities, the rate of current rise dI/dt in the thyristors. For this purpose, dI/dt reactors are installed in the motor-side connection busbars. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 43: Cabinet Anti-Condensation Heating For The Power Unit (Option L55)

    This is included in the scope of supply for the starting converter. 3.5.17 Low-noise fan (option M65) Sound pressure is minimized compared to standard setup through the use of special fans. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 44: Customer-Specific Door Stop For Control Cabinets (Option M76)

    Cabinet lighting in the power unit (option N86) The power unit is equipped with cabinet lighting. The lighting is switched on using a motion detector. 3.5.23 Customized locking system (option Y41) The customer-specific locking system is included in the converter. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 45: Customized Duty Cycle (Option Y45)

    Description 3.5 Options 3.5.24 Customized duty cycle (option Y45) The customer-specific load cycle is included in the converter. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 46 Description 3.5 Options SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 47: Preparations For Use

    The 12-pulse circuit requires a transformer in the form of a two-tier transformer or two individual transformers with two secondary windings offset through 30° electric. The system-oriented open-loop control of the converter may take responsibility for monitoring the line-side transformer for the power unit (option A72 or A73). SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 48: Selection And Configuration Of Multi-Winding Transformers

    In this case the only limits are thermal load capacity of the winding and the iron core. When specifying/ordering the transformer, mention heavy-duty starting (>> 2 min). SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 49: Requirements For The Circuit Breaker Provided By The Customer

    ● Under no circumstances may the circuit breaker be electrically or mechanically externally closed. A mechanical interlock of the manual ON command at the circuit breaker prevents destruction of the converter as a result of an uncoordinated switch-on operation. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 50 Ensure that the circuit breaker has additional intrinsic device protection. The intrinsic device protection must be switched off within 100 ms of a short-circuit current at the latest. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 51: Figure 4-2 Example: Circuit-Breaker Control

    Preparations for use 4.1 Notes for system integrators 2,3 kV bis 36 kV, 3 ~ 50/60 Hz Figure 4-2 Example: Circuit-breaker control SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 52: Requirements For Cables

    "Plant-specific data". Pay attention to this information. Determining the effective values in the case of commutation Effective cable capacitance in the case of commutation: C = C’ (in μF/km) * cable length * number of parallel cables / 2 SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 53: Requirements When Mounting And Installing The Device

    The operating areas must be dry and free of dust. The air supplied must not contain any electrically conductive gas, vapors, or dust which could impair operation. For information about permissible ambient and installation conditions, see the "Technical data and drawings" section. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 54: Requirements Placed On The Levelness Of The Floor

    (responded) This can result in death, serious injury or material damage. ● If one of the indicators has tripped, do not perform any commissioning. ● Inform the Technical Support. Only specialist Siemens technicians can recommend appropriate measures. See also Service & Support (Page 133) Location and display of the indicators The indicators are located on the inside of the electronic compartment door.

  • Page 55: Checking The Load Handling Attachments

    If the load suspension devices and lifting gear are damaged or not correctly secured, the equipment may be dropped during lifting and transportation. This can result in death, serious injury or material damage. Inspect the load handling attachments and lifting gear before use. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 56: Transportation

    ● When lifting, refer to the information on the lifting plate or in "Technical data and drawings." NOTICE Vibrations Significant vibration during transportation and shocks when setting down can damage the equipment. Avoid vibrations and shocks. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 57: Observe Center Of Gravity

    ● Transport the transport unit/cabinet with the greatest care. ● Choose the lowest transport height possible. The pallet may not touch the ground. Always transport the cabinet in an upright position. ● Avoid driving over bumps. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 58: Transport With A Crane

    This can result in death, serious injury or material damage. ● Use suitable lifting rods for transporting. The weight of the cabinet is indicated on the rating plate. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 59: Figure 4-6 Lifting Bar Label

    5. Lift the cabinet. Avoid shifting the center of gravity or distorting or damaging the cabinet. When suspended, the cabinet must be parallel to the ground. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 60: Transporting Transportation Units Packed In Boxes

    To protect the boxes against pressure, use sufficiently long rope and a spreader beam. Please proceed as follows: 1. Attach the rope/cable to the pallet as shown in the following diagram. ① 2. Attach the rope/cable to the spreader beam and the crane hook. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 61: Unpacking

    Carefully observe the instructions for storage in Chapters "Storage" and "Technical data and drawings". Remove the packaging immediately prior to installation. The units are packed by the manufacturers in accordance with the order. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 62: Removing Load Securing Devices

    Lifting the cabinet off the transport pallet Use a crane to lower the transportation units from the transport pallets and transport them to the installation site. Observe the guidelines described in the section "Transport with a crane." SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 63: Opening Doors In Preparation For Use

    If transport indicators remain in the device during operation, material damage can result when they fall off – or as a result of temperature damage. ● Remove the transport indicators before commissioning. Remove any adhesive residue from the transport indicators using methylated spirits. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 64: Storage

    – Room temperature should be approx. 10 °C (14 °F) above the outside temperature. – The temperature may not fall below ‑20 °C (-4 °F). – For lower temperatures, agree on suitable measures together with Siemens. – Relative humidity should be less than 60%.

  • Page 65: Storing Fans

    Even if the fan is not used, the bearing grease ages. The utility of the fan can be impaired. Rotate the fan at least once a year. Do not store the fan for longer than two years before commissioning. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 66 Preparations for use 4.6 Storage SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 67: Mounting

    If foreign bodies are left in the device after installation and maintenance work, this can cause damage when the device is switched on. ● Before switching on, check as to whether there are any foreign bodies in the device. Remove any foreign bodies. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 68: Tools Required

    Tightening torques for screw terminals for copper cables without cable lug Screw type Set screws and Head screws with Head screws with headless screws slit hexagon profile in - lb in - lb in - lb M2.5 0.25 M3.5 11.5 11.5 SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 69: Screwing The Transport Units Together

    Mounting hardware To screw the transport units together, you will need the following mounting hardware: ● Self-adhesive sealing strips ● Hexagon nut M8 ● Contact washers ● Threaded pin M8 x 15.5 SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 70: Connect To The Foundation

    You must mount the fans, if, for logistical reasons, the fans were separately supplied. Proceed as described in the section "Mounting fans" of Chapter "Replacing fans". See also Replacing a fan (Page 108) SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 71: Ensuring Cooling Air

    Make sure that the air that is supplied is free of dust or any other electrically conductive material. Avoid environmental conditions that could cause condensation. Seal the cable connector panels from the top. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 72 Mounting 5.7 Ensuring cooling air SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 73: Electrical Connection

    When operated with an insufficient degree of protection, this can result in death, serious injury and material damage. ● To maintain the degree of protection, after installation, immediately seal the holes so they are air-tight. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 74 If you are connecting the mains and motor-side power cables, when shrinking the cable terminations, other control lines and fiber-optic cables in the surrounding cable channels can become damaged. ● When shrinking, ensure not to damage cables in the surrounding cable channels. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 75: Note On Shielded Cables

    ● Connect painted or anodized metal components using contact washers or remove the insulating layer. ● Use unpainted, de-oiled mounting plates. ● Establish a central connection between ground and the protective conductor system (PE protective conductor). SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 76 ● Apply the cable shield so that it covers the greatest possible surface area. Use ground clamps, ground terminals or ground screw connections. ● Avoid extending the cable shield to the grounding point using a wire. This reduces the shield effectiveness by up to 90%. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 77: Figure 6-1 Shield Connection Using A Clip

    ● Ensure that the cable shield is correctly connected. ● Bridge shield gaps (at terminals, circuit-breakers, contactors, etc.) with minimum impedance and through the largest possible surface area. ① Shield busbars ② Cables ③ Terminals Figure 6-2 Bridging shield gaps SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 78: Potential Concept

    Connecting equipotential-bonding conductors All cabinets belonging to the system are connected by signal cables. Also connect the cabinets using equipotential-bonding conductors; according to the following diagram, for example: Figure 6-4 Equipotential bonding conductor SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 79: Using The Equipotential Bonding Strip And Shield Bus

    Where possible, also connect the cabinet conductively over a large area with the building ground. Note The equipotential bonding conductor does not have the function of a protective conductor. The equipotential-bonding conductor is required for safe operation and as an interference suppression measure. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 80: Laying The Signal Lines

    Connect surge suppressors to contactor solenoids that are connected to the same line supply as the auxiliary power supply of the converter – or are located near the converter (e.g. RC elements, varistors). SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 81: Laying Additional Wiring

    Separately route back additional equipotential bonding conductors to the converter. The cross section of this conductor must be at least as large as the total cross section of the shields. Figure 6-7 Example: Equipotential bonding conductor SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 82: Table 6-1 Cleaning Agents And Grease

    4. Fix cable sealing ends to the power cables. 5. Connect the shields of shielded cables to ground on the transformer or the motor. Do not connect the power cable shields at the converter side. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 83: Connecting The Signal Cables

    2. Connect the shield to the shield bus as shown under Using the equipotential bonding strip and shield bus (Page 79). Refer to the "Circuit manual for power unit" for the precise assignment. Pay attention to the EMC directives. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 84: Connecting The Closed-Loop Control

    3. Connect the shields of the control cables to the serrated bar. For additional information, see Chapter "Using the equipotential bonding strip and shield bus (Page 79)". 4. Connect the control cables as specified in the circuit manual. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 85: Connecting The External Safety Loop

    3. Connect the external safety circuit to these terminals. 6.14 Interconnecting optional connections Depending on the range of options installed, further connections have to be interconnected. Detailed information about interconnecting these options with the interfaces is provided in the circuit manual. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 86: Fastening The Cable Ducts With Cable Ties

    Fasten all cable ducts whose cover faces downward with cable ties. Wind the cable ties around the entire cable duct. The cable ties must be located at the same positions as in the delivered state. Figure 6-8 Schematic diagram: Fastening the cable ties SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 87: Commissioning

    Obtain information about the range of SITRAIN training courses available through your local contact person. Make use of the support and services offered by the responsible Siemens Service Center when commissioning this equipment. You can find the relevant contact person under "Service &...
  • Page 88 Commissioning SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 89: Operation

    ● Observe the maximum permitted short-circuit currents and maximum specified short-circuit times. Damage caused by incorrect parameter assignment Malfunctions can occur if you change parameters. ● Do not change the parameters, e.g. for the motor circuit-breaker. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 90: Parameters

    Display parameters are used to display internal variables, e.g. the actual motor current. Figure 8-1 Parameter types All these drive parameters can be read and changed via PROFIBUS using the mechanisms defined in the PROFIdrive profile. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 91: Setpoint Channel And Closed-Loop Control

    8.3.2 Direction of rotation changeover You have the following options of subsequently inverting the phase sequence: ● Replace the motor cable. ● Enter a negative setpoint or change the device parameterization. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 92: Suppression Bandwidths

    Setting rounding times has the following advantages: ● It protects mechanical components, such as shafts and couplings. ● It prevents the actual speed value from being overshot when the setpoint is approached, thereby improving control quality. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 93: Vector Control

    ● Prolonged operation at speeds of less than 10% is necessary. ● A high starting torque for approach is required if, for example, 5% of the speed is not achieved in 10 s. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 94: Monitoring And Protection Functions

    The motor coasts down. The safety shutdown is based on a single circuit. Protection against wire breakage is assured due to the use of circuit breakers with undervoltage release. The emergency stop button used is forced. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 95: Fault And System Messages

    1. Switch off the drive. 2. Switch off the power supply for the control cabinet. Remove the CompactFlash card from the Control Unit. 3. Save all data of directory "Install\Sinamics\Trace". 4. Send these data to Customer Support. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 96: External Warnings And Faults

    Check input voltage. light internal board voltage fault. If input voltage is > 18 V and LED red: Return component for repair. Green Continuous 24 V power supply OK. light Internal board voltages OK. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 97: Diagnostics Via Parameters

    Displays the active command data set (CDS). VEKTORGL The command data set selected via binector inputs p0810, p0811, p0812 and p0813 is displayed via r0836. For more information about binector inputs, see the List Manual. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 98 Motor sequencer control commands Displays the motor sequencer control commands VEKTORGL Diagnostics parameters for the drive status r0899 Drive object status word Displays the status word of drive object 1 (Control Unit). CU_GL SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 99 Alarm value Displays additional information about the active alarm (as integer number). All objects r2125 Alarm time removed in milliseconds Displays the system runtime in milliseconds when the alarm was cleared All objects SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 100: Indicating And Rectifying Faults

    (faults and alarms). A list of faults and alarms with remedies for their rectification can be found in the List Manual in the "faults and alarms" chapter. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 101: Maintenance

    This can result in death, severe injuries and significant material damage. ● You must always handle the capacitors as if they are charged. ● Discharge the snubber circuit capacitors. ● Short-circuit the snubber circuit capacitors before commencing any work. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 102 "Visual inspections". ● Dust deposits inside the cabinet unit must be removed at regular intervals (or at least once a year) by qualified personnel in line with the relevant safety regulations. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 103: Grounding The System

    See also Visual inspections (Page 105) Note Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office. Note Inform the manufacturer about each maintenance job that has been carried out and about each spare part replacement for the purposes of a reliability analysis.

  • Page 104: Opening The Device

    1. Check the seals between the cabinet and the covers for damage. If these is any damage, replace the seals. 2. Replace the contact washers. 3. Mount the covers in the reverse order to which you removed them. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 105: Preventive Maintenance

    Clean the outside of the cabi‐ Operating As required Visual inspection, clean if company required Clean the inside of the cabinet Siemens serv‐ Annually Visual inspection, clean if ice personnel required Check power and control con‐ Operating After one year, and ev‐...

  • Page 106: Checking The Isolating Clearances

    Checking the plug connections. Regularly check the plug connections to ensure they are seated correctly and the contacts are not corroded. Note The fiber-optic cables for the gating boards must be properly inserted in the connectors. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 107: Checking The Cable And Screw Terminals

    ● Check the air filters in the cabinet doors for pollution. ● Clean the filter mats or replace them if the air flow is obstructed. See also Cleaning (Page 113) Replacing filter mats (Page 111) SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 108: Maintenance

    Injury due to a falling fan The fans are very heavy (approx. 50 kg). If incorrectly handled, fans can fall and result in injury and material damage. ● Take extra special care when lifting the fans. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 109 Cooling is only ensured if the fan is rotating in the correct direction. ● When you are inserting the new fan, make sure that it rotates in the correct direction. The direction of rotation is shown by a small arrow on the enclosure. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 110: Figure 9-2 Replacing The Fan

    2. Move the fan onto the rear screws . Align the fan. ② 3. Insert the front screws M8 . Tighten the screws with a torque of 13 Nm. ③ 4. Tighten the rear screws M8 (tightening torque: 13 Nm). SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 111: Replacing Filter Mats

    ● Ensure that no dust enters the cabinet when replacing the filter mats. 1. Remove the screws for the louvered fan grid in the cabinet door. Figure 9-3 Example diagram: Replacing filter mats 2. Remove the filter mat. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 112: Replacing The Back-Up Battery Of The Aop30 Operator Panel

    If the time is exceeded, the AOP settings and input screen texts are reloaded from the CompactFlash card by a restart of the AOP with a connection to the drive. Set the clock to the new time. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 113: Cleaning

    For significant levels of pollution and dirt, use an ESD cloth soaked in ethyl alcohol (however, not so much that it drips from the cloth). SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 114: Cleaning Aluminum Parts

    Inadequate diagnostic and error rectification measures can result in material damage. ● We recommend using an uninterruptible power supply (UPS). If you are unsure of the measures necessary after the device fails, or if a fault cannot be rectified, contact the Service Center. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 115 Measures in the event of an error It is not possible to fully test repairs that are carried out on site. Return the defective module back to the manufacturing plant for repair. The relevant address is available from your Siemens contact person.

  • Page 116: Replacing The Avt Combination Module

    Example of an AVT combination module Installing the AVT combination module ② 1. Use the screws to secure the AVT combination module. ① 2. Reconnect the control lines . Do not bend the fiber-optic conductors. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 117: Replacing The Snubber Circuit Capacitor

    ● Only remove or insert the CompactFlash card when the power is switched off. 2. Withdraw the CompactFlash card from the Control Unit. Back up the data saved on it. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 118: Replacing The Differential Pressure Monitor

    Maintenance 9.7 Repairs 3. Copy the stored data of the previous CompactFlash card to the new original Siemens card. Note Invalid software key The software key is associated with the serial number of the CompactFlash card. If you overwrite the software key of the new CompactFlash card with the previous CompactFlash card, the new CompactFlash card is not operational.

  • Page 119: Replacing Line-Side Fuses

    To replace the contactors, proceed as follows: 1. Loosen the cables. To do so, unscrew the screws. 2. Remove the contactor from the DIN rail. 3. Snap the new contactor onto the DIN rail. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 120: Replacing The Current Transformer

    When a thyristor fault message is output, the fault value indicates which thyristor is affected. Check the thyristor resistance while it is installed. ● Thyristor electronics (by replacement) Send the replaced thyristor electronic boards to the manufacturer for testing. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 121 ● In this case you should treat the capacitors as if they were charged. ● Discharge the snubber circuit capacitors. Short-circuit the snubber circuit capacitors before you withdraw the thyristor electronics. Figure 9-7 Thyristor rack position SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 122: Replacing Thyristor Electronics

    If the white colored ring on the fiber-optic cable is flush with the shaft end of the plug case, the fiber-optic cables are correctly inserted. 3. Reinsert the connecting leads into the thyristor electronics. 4. Check that everything is correctly connected and that the cables are correctly inserted. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 123: Replacing A Thyristor

    ● Socket wrench ● Contact oil "Cramolin Schutz" (international name "Cramolin Protection") Note Selecting replacement thyristors Use only the approved thyristor types for the mounting location. Observe the equipment installation log when replacing the thyristor. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 124 ① 3. Remove the fixing screw ② 4. Loosen the fixing screws on the underside. ③ 5. Loosen the two nuts evenly, working alternately on each. This releases the heat sink/ thyristor assembly. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 125: Disconnecting The Fiber-Optic Cables

    ② 10.Re-tighten the fixing screws on the underside. 9.7.8.4 Disconnecting the fiber-optic cables Tools required You require a fiber-optic cable cutter (Order No. A5E02615209) to cut the fiber-optic cables to length. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 126: Replacing Surge Arresters

    4. Screw the surge arrester in place with the following torque: 3EK7 = 40 Nm 3EJ2 = 70 Nm The surge arrester must not be subject to a transverse force greater than 370 N. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 127: Replacing The Dc-Link Reactor

    Electrolube 2G or equivalent contact lubricant 2. Screw in the connections. The tightening torque of the M12 screw connections supplied is 50 Nm. 3. Ground the DC link reactor by the cabinet grounding cable. SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 128 Maintenance 9.7 Repairs SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 129: Spare Parts

    ● Therefore, only use spare parts that have been approved by the manufacturer. To request spare parts, please contact the Siemens sales office responsible for your region. You can find an overview of the Siemens contact partners in your region here (www.siemens.com/services/partner).
  • Page 130 Spare parts SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 131: Disposal

    ● Shut down the device before disassembling. Ground the device ● With old devices, also follow the instructions in the section "Transport." For the following components, pay special attention when disposing or reusing: ● Batteries ● Capacitors SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 132 Disposal 11.2 Removing device components and old devices ● PCBs ● Electronic components SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 133: Service & Support

    Service & Support Siemens Industry Online Support Technical questions or additional information If you have any technical questions or require additional information, please contact Technical Support (https:// support.industry.siemens.com/cs/ww/en/sc/2090). Please have the following data ready: ● Type ● Serial number You can find this data on the rating plate.

  • Page 134: Sios App

    A.2 SIOS App SIOS App Siemens Support for on the move With the "Siemens Industry Online Support" App, you can access more than 300,000 documents for Siemens Industry products – any time and anywhere. The App supports you in the following areas: ●...

  • Page 135: Technical Specifications And Drawings

    According to DIN EN 61800‑5‑1 / VDE 0160 T105 (IEC 61800-5-1): Pollution degree 2 (without conductive pollution), non-condensing Radio interference According to DIN EN 61800-3/VDE 0160 Part 100 (IEC 61800-3): no RI sup‐ level pression Environmental condi‐ DIN EN 60721-3-1/2/3 (IEC 60721-3-1/2/3) tions SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 136: Environmental Conditions

    Storage with suitable packag‐ Transport with suitable pack‐ Operation aging Class 1M2 according to 2M2 according to 3M1 according to DIN EN 60721‑3‑1 DIN EN 60721‑3‑2 DIN EN 60721‑3‑3 (IEC 60721‑3‑1) (IEC 60721‑3‑2) (IEC 60721‑3‑3) SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 137 60721‑3‑3 (IEC 60721‑3‑3) Mechanically active substan‐ 1S1 according to DIN EN 2S1 according to DIN EN 3S1 according to DIN EN ces according to class 60721‑3‑1 (IEC 60721‑3‑1) 60721‑3‑2 (IEC 60721‑3‑2) 60721‑3‑3 (IEC 60721‑3‑3) SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...
  • Page 138 Technical specifications and drawings B.2 Environmental conditions SINAMICS GL150 6SL38502UM114PA0Z Operating Instructions Rev.201910281441 EXAMPLE...

  • Page 139: Index

    Index " "Siemens Industry Online Support" App, 134 DC link reactor, 31 dI/dt reactor, 42 Differential-pressure switch, 33 Direction of rotation changeover, 91 Door interlock 5 safety rules, 15 Cover screw, 63 Manual, 63 Door limit switch, 33 DRIVE-CLiQ, 32...
  • Page 140 Purpose, 54 Power Stack Adapter, 96 Shock indicator, 54 Sirius safety relay, 96 Short-circuiting, 34 Line-side converter, 31, 34 Siemens Industry Online Support Load current zero signal, 35 App, 134 Snubber circuit capacitor, 117 Spare parts, 133 Contact person, 129...
  • Page 142 0009938502 000030 01 EN 01 Further Information www.siemens.com/LDA Siemens AG Large Drives Applications Vogelweiherstr. 1-15 90441 NÜRNBERG GERMANY *000993850200003001EN01* 000993850200003001EN01...
  • Page 143 Large Drives Applications Department DI MC CBMF MF-NMA LDA EN Siemens AG, DI MC CBMF MF-NMA LDA EN, Postfach 47 43, 90025 Nürnberg Tel. +49 (911) 433-6422 +49 (911) 433-6921 PD LD AP BA OM Email motoren.doku.aud@internal.siemens.co Yasmin Marx Gugelstr. 65 Our ref.
  • Page 145 Spine label for binder 50 mm (120 g/m2) SINAMICS GL150 6SL38502UM114PA0Z EXAMPLE Operating Instructions Spine label for binder 145 mm (120 g/m2) SINAMICS GL150 6SL38502UM114PA0Z EXAMPLE Operating Instructions / Installation Instructions...

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