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Thermo Scientific KRILPRO Installation Manual
Thermo Scientific KRILPRO Installation Manual

Thermo Scientific KRILPRO Installation Manual

Neutron backscatter foam level/interface device

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KRILPRO
Neutron Backscatter Foam Level/Interface Device
Installation Guide
P/N 717909
Revision F
Part of Thermo Fisher Scientific

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Summary of Contents for Thermo Scientific KRILPRO

  • Page 1 KRILPRO Neutron Backscatter Foam Level/Interface Device Installation Guide P/N 717909 Revision F Part of Thermo Fisher Scientific...
  • Page 3 KRILPRO Neutron Backscatter Foam Level/Interface Device Installation Guide P/N 717909 Revision F...
  • Page 5 © 2010 Thermo Fisher Scientific Inc. All rights reserved. “Cerawool” and “Kaowool” are trademarks of Thermal Ceramics Inc. “Windows” is either a registered trademark or trademark of Microsoft Corporation in the United States and / or other countries. “Fisher-Rosemount” is either a trademark or registered trademark of Emerson Electric Company. All other trademarks are the property of Thermo Fisher Scientific Inc.
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  • Page 7 Revision Level Date Comments 10-2007 Initial release (ERO 6001). 05-2008 Revised per ECO 6363. 07-2008 Revised per ECO 6479. 10-2009 Revised per ECO 7127. 08-2010 Revised per ECO 7456. 09-2010 Revised per ECO 7504. Thermo Fisher Scientific KRILPRO Installation Guide...
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  • Page 9: Table Of Contents

    Board Configurations............... 4-2 Power Supply ..................4-3 AC Power..................4-3 DC Power ..................4-3 Transmitter Board Level Wiring ............4-4 Detector-Transmitter Wiring .............. 4-5 Current Output .................. 4-5 Relays....................4-5 Serial Communications ............... 4-6 Thermo Fisher Scientific KRILPRO Installation Guide...
  • Page 10 Procedure.................... 5-2 Chapter 6 Service.........................6-1 Contact Information ................6-1 Appendix A Ordering Information ..................A-1 Appendix B Specifications....................B-1 Appendix C Drawings......................C-1 Appendix D Adding Ferrite Clamps to 1400S Transmitter ..........D-1 Procedure................... D-1 Index ......................INDEX-1 viii KRILPRO Installation Guide Thermo Fisher Scientific...
  • Page 11: Safety Information & Guidelines

    The safety cover kit assembly part number is 341-720001 and includes the safety cover and fasteners. Install the safety cover only if removing the 7200A source housing unit for service or repair. Install the cover with the text facing outward. Thermo Fisher Scientific KRILPRO Installation Guide...
  • Page 12 Do not discard the safety cover and fasteners for any reason. If the safety cover and fasteners are missing, contact Thermo Fisher immediately to order a new safety cover kit. Safety cover for 7200A unit KRILPRO Installation Guide Thermo Fisher Scientific...
  • Page 13: Boron Trifluoride Gas (Bf3)

    Depending on the exposure, effects can be immediate or delayed. Skin contact can lead to pain, redness, and burns. Eye contact may result in blindness. Personal protection equipment must be used. ▲ Thermo Fisher Scientific KRILPRO Installation Guide...
  • Page 14: Warnings, Cautions, & Notes

    ▲ Note Notes emphasize important or essential information or a statement of company policy regarding an operating procedure, practice, condition, etc. ▲ KRILPRO Installation Guide Thermo Fisher Scientific...
  • Page 15: Chapter 1 Product Overview

    Chapter 1 Product Overview Refer to the KRILPRO user guide (p/n 717908) for descriptions of instrument functions and features. Associated In addition to this guide, the following documents must be read and understood by all persons installing, using, or maintaining this equipment:...
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  • Page 17: Chapter 2 Handling & Storage

    4. Do not allow clothing to make contact with ESD sensitive devices. Thermo Fisher Scientific KRILPRO Installation Guide...
  • Page 18: Unpacking, Inspection, & Storage

    All personnel involved in the packing, shipping, or receiving of hazardous material must be trained in accordance with the United States Department Transporting, & of Transportation (DOT) and OSHA hazardous materials regulations or in Receiving accordance with the Canadian Nuclear Safety Commission (CNSC) regulations. KRILPRO Installation Guide Thermo Fisher Scientific...
  • Page 19: Chapter 3 Hardware Installation

    ▲ Warning Moving or removing an installed source housing or any assembly that includes a source housing requires a person who is specifically licensed to install and commission Thermo Scientific source heads. ▲ Thermo Fisher Scientific KRILPRO Installation Guide...
  • Page 20: Guidelines

    In Canada, you are only allowed to remove the KRILPRO from the shipping container if your CNSC license has a condition authorizing mounting / dismounting of devices.
  • Page 21: Mounting & Installation

    ▲ Note You will need to supply the necessary brackets and hardware required for mounting the gauge to your particular vessel. ▲ Thermo Fisher Scientific KRILPRO Installation Guide...
  • Page 22: The Transmitter

    4. Replace the protective sheet metal cover over the new insulation. 5. Position the source / detector housing with the source handle on the bottom of the instrument. 6. Keep the safety shutter locked in the OFF position until ready for system start-up. KRILPRO Installation Guide Thermo Fisher Scientific...
  • Page 23 Hardware Installation Mounting & Installation Figure 3–1. Typical installation Thermo Fisher Scientific KRILPRO Installation Guide...
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  • Page 25: Chapter 4 Wiring

    Warning Before wiring the gauge, verify that the source shutter is in the OFF position. ▲ Warning For hazardous location installations, the cable entries must be sealed per the installation layout drawing. ▲ Warning If metal conduit is used, the conduit must be grounded. ▲ Thermo Fisher Scientific KRILPRO Installation Guide...
  • Page 26: Detector

    PCB 2: Optional current I/O board, 2 contact inputs, 2 relays ● PCB 3: Optional current I/O board, 2 contact inputs, 2 relays ● PCB 4: Optional VPI board, used to interface with the detector ● KRILPRO Installation Guide Thermo Fisher Scientific...
  • Page 27: Power Supply

    1. Connect +24 Vdc to pin 8 of the J5 connector on the current I/O #1 (PCB 1) board. 2. Connect the return for the +24 Vdc supply to ground, pin 9 of J5. Thermo Fisher Scientific KRILPRO Installation Guide...
  • Page 28: Transmitter Board Level Wiring

    Tighten the screws in the connector to secure the wires. e. Plug the screw terminal connector back into the corresponding onboard connector. 6. When all connections are completed, close and secure the transmitter cover. KRILPRO Installation Guide Thermo Fisher Scientific...
  • Page 29: Detector-Transmitter Wiring

    Two relays are available as options on the I/O board in the PCB 1 slot. Refer to the installation wiring drawing and the label inside the transmitter cover for wiring details. Relay contacts are Form C SPDT, isolated 8 A, 220 Vac. Thermo Fisher Scientific KRILPRO Installation Guide...
  • Page 30: Serial Communications

    Data bits: 7 ● Parity: Even ● Stop bits: 1 ● Baud rate: 9600 ● Refer to the KRILPRO user guide (p/n 717908) for additional details about setting up and using serial communications. KRILPRO Installation Guide Thermo Fisher Scientific...
  • Page 31: Mechanical Zero Adjustment For Bf3 Detectors

    MOLA when performing this procedure, i.e. an empty, cold vessel. Also watch for the presence of personnel or other sources of hydrogen near the gauge head as they may introduce an unwanted signal. ▲ Thermo Fisher Scientific KRILPRO Installation Guide...
  • Page 32: Procedure

    To perform this procedure, the gauge must be wired and powered up, and the source placed in the ON position. 1. Remove the lid of the ion chamber terminal block junction box, as shown in Figures 5–1 and 5–2. Figure 5–1. Figure 5–2. KRILPRO Installation Guide Thermo Fisher Scientific...
  • Page 33 7, close up the junction box, and proceed with the normal calibration of the instrument as described in the KRILPRO user manual (p/n 717908). 4. To make the adjustment, unlock the adjustment knob by moving the locking lever counterclockwise until it stops (to the lock OFF position, reference Figure 5–4).
  • Page 34 6. Reconnect the wire to terminal 7 and close up the junction box. Proceed with the normal calibration of the instrument as described in the KRILPRO user manual (p/n 717908). KRILPRO Installation Guide Thermo Fisher Scientific...
  • Page 35: Chapter 6 Service

    Fax: +44 (0) 1606 548711 Fax: +86 (10) 6621-0847 A-101, 1CC Trade Tower On the Web Senapati Bapat Road www.thermoscientific.com Pune 411 016 INDIA Tel: +91 (20) 6626 7000 Fax: +91 (20) 6626 7001 Thermo Fisher Scientific KRILPRO Installation Guide...
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  • Page 37: Appendix A Ordering Information

    262-720001 Detector / preamp assembly, CSA (C, US) approvals 262-720005 Detector / preamp assembly, ATEX approvals 560-000107 Detector-transmitter cable, 25 ft min. / 500 ft max. in 1-ft increments; 2-conductor shielded (3 lengths required) Thermo Fisher Scientific KRILPRO Installation Guide...
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  • Page 39: Appendix B Specifications

    Up to three additional I/O available. Dry contact closure. Programming Menu-driven, direct keypad entry. options Power supply Standard: 110/220 Vac (100–240 V), 50/60 Hz, 17.2 W. Optional: 24 Vdc (20–28 V), 12 W. Dimensions See drawing 208-140002. Thermo Fisher Scientific KRILPRO Installation Guide...
  • Page 40 Class I, Div. 2, Groups A, B, C, & D shown in Class II, Div. 1, Groups E, F, & G Figure B–1) Class III Temp Code: T6 Type 4X Ta: -40ºC to +80ºC KRILPRO Installation Guide Thermo Fisher Scientific...
  • Page 41 Specifications Figure B–1. ATEX and CSA certification tags Thermo Fisher Scientific KRILPRO Installation Guide...
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  • Page 43: Appendix C Drawings

    Contact the factory if you need a copy of the latest revision. ▲ Table C–1. Drawing # Rev. Description Page 208-140002 1400S transmitter dimensional diagram (1 sheet) C–2 952-720001 7200A detector installation drawing (2 sheets) C–3 868680-8 Wiring diagram (3 sheets) C–5 Thermo Fisher Scientific KRILPRO Installation Guide...
  • Page 44 Drawings Drawings Figure C–1. Drawing 208-140002: 1400S transmitter dimensional diagram (sheet 1 of 1) Figure C–1. Drawing 208-140002: 1400S transmitter dimensional diagram (sheet 1 of 1) KRILPRO Installation Guide KRILPRO Installation Guide Thermo Fisher Scientific Thermo Fisher Scientific...
  • Page 45 Drawings Figure C–2. Drawing 952-720001: 7200A detector installation drawing (sheet 1 of 2) Thermo Fisher Scientific KRILPRO Installation Guide...
  • Page 46 Drawings Figure C–3. Drawing 952-720001: 7200A detector installation drawing (sheet 2 of 2) KRILPRO Installation Guide Thermo Fisher Scientific...
  • Page 47 Drawings Figure C–4. Drawing 868680-8: Wiring diagram (sheet 1 of 3) Thermo Fisher Scientific KRILPRO Installation Guide...
  • Page 48 Drawings Figure C–5. Drawing 868680-8: Wiring diagram (sheet 2 of 3) KRILPRO Installation Guide Thermo Fisher Scientific...
  • Page 49 Drawings Figure C–6. Drawing 868680-8: Wiring diagram (sheet 3 of 3) Thermo Fisher Scientific KRILPRO Installation Guide...
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  • Page 51: Appendix D Adding Ferrite Clamps To 1400S Transmitter

    This may be a shielded twisted pair or a bundle of individual wires. The limitation is that the wires through one clamp cannot exceed 5 mm in diameter. Also, all of the clamps MUST be installed within the enclosure. Thermo Fisher Scientific KRILPRO Installation Guide...
  • Page 52 They can be ordered using part number 5-2720-007. For example, in a Thermo Scientific DensityPRO+ system with a scintillation detector, flow input, and three outputs, there will be eight shielded twisted pair cables and one power cable. This system would require a total of nine ferrite clamps.
  • Page 53: Index

    EMC requirement for ATEX 1400S transmitter, 4-2, D-1– AC power supply requirements, 3-3 wiring, 4-3 ATEX, A-1, B-2 hazardous areas, 3-2, 4-1 BF3. See Boron Trifluoride gas installation Boron Trifluoride gas (BF3), 5-1 guidelines, 3-2–3-3 hazardous information, xi Thermo Fisher Scientific KRILPRO Installation Guide INDEX-1...
  • Page 54 EMC requirement for ATEX 1400S transmitter, 4-2, D-1– preparation, 4-1 relays, 4-5 receiving, 2-2 serial communications, 4-6 relay the detector, 4-2 wiring, 4-5 zeroing potentiometer safety, 3-1–3-2 for detectors with BF3 gas, 5-1–5-4 guidelines, ix–xii, ix–xii serial communications INDEX-2 KRILPRO Installation Guide Thermo Fisher Scientific...
  • Page 55 Thermo Fisher Scientific 81 Wyman Street P.O. Box 9046 Waltham, Massachusetts 02454-9046 United States www.thermofisher.com...