Maintenance & Troubleshooting; Introduction; Maintenance; Monthly Checklist - Eclipse Furnnox 210 Series Installation Manual

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Maintenance &
Troubleshooting

Introduction

This section is divided into two parts:
The first part describes the maintenance
procedures.
• The second part helps identify problems that may
occur and gives advice on how to solve these
problems.

Maintenance

Preventive maintenance is the key to a reliable, safe and
efficient system. The core of any preventive maintenance
program is a list of periodic tasks.
The following are suggestions for a monthly list and a
yearly list.
NOTE: The monthly list and the yearly list are an average
interval. If your environment is dirty, then the intervals may
be shorter. Other standards may take precedence for your
particular application.

Monthly Checklist

• Test (leak test) safety shut-off valves for tightness of
closure.
• Test air pressure switch settings by checking switch
movements against pressure settings and
comparing with actual impulse pressure.
• Visually check ignition cable and connectors.
• Inspect impulse piping for leaks.
• Make sure that the following components are not
damaged or distorted:
- the spark plugs
- the flame sensors
- if applicable, remove and clean all the orifice
plates
Eclipse Furnnox Burner, V1, Installation Guide 210, 2/14/2011

Yearly Checklist

Perform all monthly checklists plus:
• Inspect flame-sensing devices for good condition
and cleanliness.
• Check for proper inlet air/gas ratios.
• Test all the alarm systems for proper signals.
• Check ignition spark plugs and check proper gap.
• Check valve motors and control valves for free,
smooth action, and adjustment.
• Check for proper operation of the ventilating
equipment.
• Test the interlock sequence of all safety equipment;
manually make each interlock fail, noting that
related equipment closes or stops as specified by
the manufacturer.
• Test flame monitoring control system by manually
shutting off gas to the burner.
• Test main fuel hand-valves for operation.
• Clean or replace the combustion air blower filter.
• Remove, clean and inspect all the burners.
• Make sure that the following components are not
damaged or distorted:
- the burner nozzle
- the flame tube or combustion block
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