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Table of Contents
Troubleshooting
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Summary of Contents for Eclipse Furnnox 210 Series
- Page 1 210 Installation Guide 2/14/2011 Furnnox Burner Version 1...
- Page 2 Please send your corrections and comments to our Marketing Communications Manager. www.eclipsenet.com It must be understood that Eclipse’s liability for its product, Product Name whether due to breach of warranty, negligence, strict Item #...
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Page 3: Table Of Contents
Start Procedure ........................14 Stop Procedure ........................14 5 Maintenance & Troubleshooting..................15 Introduction........................... 15 Maintenance......................... 15 Monthly Checklist ......................... 15 Yearly Checklist........................15 Troubleshooting Guide ......................16 Appendix ........................... i Conversion Factors ......................i Eclipse Furnnox Burner, V1, Installation Guide 210, 2/14/2011... -
Page 4: Introduction
• Recommended replacement part information Related Documents Insulated • EFE 825 (Combustion Engineering Guide) • Eclipse Bulletins and Information Guides: 210, 610, 710, 720, 730, 742, 744, 760, 930, I-354 BLOCK UP BLOCK DOWN Figure 1.1. Standard & Insulated Furnnox Burner... -
Page 5: Safety
CGA and/or CE approval where applicable. ■ The burner and duct sections are likely to have HOT surfaces. Always wear the appropriate protective equipment when approaching the burner. ■ Eclipse products are designed to minimize the use materials that contain crystalline silica. -
Page 6: Installation
New York, NY 10018 Due to the variety of these control systems this manual www.ansi.org does not describe the design. The UL Standards are available from: 333 Pfingsten Road Northbrook, IL 60062 www.ul.com Eclipse Furnnox Burner, V1, Installation Guide 210, 2/14/2011... -
Page 7: Checklist Before Installation
• Availability of enough fresh, clean combustion air show no signs of damage. • Humidity, altitude and temperature of air • Presence of damaging corrosive gases in the air • Prevent direct exposure to water Eclipse Furnnox Burner, V1, Installation Guide 210, 2/14/2011... -
Page 8: Combustion Block Installation
1. Install the flame sensor into the 1/2" NPT opening in the rear cover. 2. Make sure that you connect the flame sensor of a burner to the electrical circuit of that burner. Eclipse Furnnox Burner, V1, Installation Guide 210, 2/14/2011... - Page 9 NOTE: For furnaces that are unable to support the weight and compressing the fiber of the refractory block, a stainless steel shelf can be welded to the shell for support. Eclipse Furnnox Burner, V1, Installation Guide 210, 2/14/2011...
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Page 10: Checklist After Installation
• 600°F (315°C) to 1000°F (540°C) at 25°F (14°C) per hour. Hold the refractory block at 1000°F (540°C) for 12 hours. • Cool or raise the operating temperature at a rate of 100°F (55°C) per hour. Eclipse Furnnox Burner, V1, Installation Guide 210, 2/14/2011... -
Page 11: Adjustment, Start & Stop
Tap A for all the burners. 4. Adjust the eductor flow valve to set the flow measured across the orifice to the flow specified by Eclipse for c.If all the measured static pressures are within 0.3" your application. - Page 12 8. Recheck the high fire air settings. 50% open. NOTE: As application temperature increases, pressure will change. Depending on control method, readjustment of the manual combustion air butterfly valve may be necessary. Eclipse Furnnox Burner, V1, Installation Guide 210, 2/14/2011...
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Page 13: Set The Bypass Pilot Gas (Optional)
4. Adjust the manual butterfly valve in the bypass line until this may cause explosions or fires. you obtain reliable ignition within the required trial for ignition time limit. 5. Repeat 4 for all the other burners and zones (if any). Eclipse Furnnox Burner, V1, Installation Guide 210, 2/14/2011... -
Page 14: Start Procedure
■ Do not touch the ignition plug or the ignition wire from hot gases that flow back through the burner. when the ignition is on. You will get a shock. Eclipse Furnnox Burner, V1, Installation Guide 210, 2/14/2011... -
Page 15: Maintenance & Troubleshooting
• Inspect impulse piping for leaks. • Make sure that the following components are not damaged or distorted: - the spark plugs - the flame sensors - if applicable, remove and clean all the orifice plates Eclipse Furnnox Burner, V1, Installation Guide 210, 2/14/2011... -
Page 16: Troubleshooting Guide
Not enough gas: Check start-up settings. • The gas pressure out of the main gas Check regulator and adjust if pressure regulator is too low necessary. Eclipse Furnnox Burner, V1, Installation Guide 210, 2/14/2011... - Page 17 Clean or replace the air filter. • Gas pressure is too low into the main Adjust gas pressure. gas pressure regulator • Increased furnace/chamber Re-check setup pressures. pressures • Poor piping practices Contact factory. Eclipse Furnnox Burner, V1, Installation Guide 210, 2/14/2011...
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Page 18: Appendix
Appendix Conversion Factors Metric to English From Multiply By actual cubic meter/h (am³/h) actual cubic foot/h (acfh) 35.31 normal cubic meter/h (Nm³/h) standard cubic foot /h (scfh) 38.04 degrees Celsius (°C) degrees Fahrenheit (°F) (°C x 9/5) + 32 kilogram (kg) pound (lb) 2.205 kilowatt (kW) - Page 19 This impulse line is connected between the top of the ratio regulator and the burner body. Main Gas Main Gas Shut-Off Valve Eclipse strongly endorses NFPA as a Shut-Off 790/791 Train minimum. Valve...
- Page 20 Bulletin/ Symbol Appearance Name Remarks Info Guide Hermetic Booster Booster is used to increase gas pressure. Automatic butterfly valves are typically used Automatic Butterfly Valve to set the output of the system. Manual butterfly valve are used to balance Manual Butterfly Valve the air or gas flow at each burner.
- Page 21 Notes...
- Page 22 Installation Guide 210, 2/14/2011...