Related Manuals for Bridgeview Bale King 6100
Summary of Contents for Bridgeview Bale King 6100
- Page 1 Bale King 6100 Bale processor OPERATOR & PARTS MANUAL WWW.BRIDGEVIEWMANUFACTURING.COM (NORTH-AMERICA)
- Page 2 BRIDGEVIEW MANUFACTURING INC P.O BOX 4, HWY 22 GERALD, SASK. S0A 1B0 CANADA Ph: 306-745-2711 Fax: 306-745-3364 Email: bmi@sasktel.net www.bridgeviewmanufacturing.com 02 April 2013 Bale King 6100 – Operator and Parts Manual 2 / 65...
- Page 3 Your Authorized Dealer Your Serial Number The Serial Number is located near the front of the left hand wall of the tub. Bale King 6100 – Operator and Parts Manual 3 / 65...
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Page 4: Table Of Contents
Power and take off Use Length Shielding Working Angle Attachment Storage Hook up the machine Loading the processor Processing bale Unhook the machine Twine Removal Maintenance and trouble shooting Power take-off PTO Shield Bale King 6100 – Operator and Parts Manual iv / 65... - Page 5 Gearbox Assembly Twine cutter Complete PTO Assembly, Weasler Cat. 6 PTO holder and manual Hitch Deflector Axles Hoist Main deck Idler Wheel Assembly Light assembly Chain Motor Assembly Loading fork Bale King 6100 – Operator and Parts Manual v / 65...
- Page 6 Fine chop Decal Hydraulics & Wiring Diagram Tilt/Fork/Deflector Tilt/Fork/Deflector Light Diagram Diverter Diagram Machine side Tractor Side (Control Box #23988 Tractor Side (Control Box #23988 Notes Bale King 6100 – Operator and Parts Manual vi / 65...
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Page 7: Introduction
• Warranty will be VOID and Bridgeview Manufacturing Inc. is not liable in any way if the Bale King 6100 is used for any purpose other than the use specified in this manual. • Tire warranty is covered by the Tire Manufacturer. -
Page 8: Safety Precautions
Warranty will be VOID if any component is altered or modified in any way from it’s original manufactured state, unless written permission is given by Bridgeview Manufacturing. Bridgeview Manufacturing Inc. reserves the right to make changes or improvements at any time without notice or obligation. Safety Precautions The following safety precautions MUST be followed to ensure safe operation of the Bale King Bale processor. -
Page 9: Safety Decals
The operator must obey all safety labels and must ensure the original shielding remains in place. A high percentage of drive-line injuries occur when safety shielding is missing or not functioning properly. Bale King 6100 – Operator and Parts Manual 9 / 65... -
Page 10: Discharge
Do not stand on the discharge side of the machine while it is in operation. Stand clear of lift area. Do not stand under the forks unless safety locks are installed. Bale King 6100 – Operator and Parts Manual 10 / 65... -
Page 11: Features
Always ensure that the tractor drawbar is adjusted to 16” from the end of the tractor PTO shaft to the center of the hole in the drawbar. Bale King 6100 – Operator and Parts Manual 11 / 65... -
Page 12: Shear Bolt
Relieve all pressure before removing a hose or fitting. • Never work under components supported by hydraulic cylinders (forks, side discharge chute, deck) without hydraulic cylinder safety locks in place. Bale King 6100 – Operator and Parts Manual 12 / 65... -
Page 13: Implement Tongue
Adjust the hitch height to equal the height of the drawbar. When the hitch height is properly adjusted the machine should sit level with the tractor. If the machine is not level while attached to the tractor, hitch adjustment is required. Bale King 6100 – Operator and Parts Manual 13 / 65... -
Page 14: Loading Fork
Loading fork The loading fork on the Bale King 6100 can handle up to 6.5ft bale. The loading fork is designed to load bales into the tub while the deck is inclined or flat. The fork design allows an operator to load all six bales without repositioning the bed tilt. -
Page 15: Processing Tips
More Aggressive Processing Tips • 1.5 to 2.5 minutes is considered normal processing time for the Bale King 6100. • Light brittle material like wheat straw may process faster. Tough bale material like slough hay, green feed, or flax requires slower processing. Hoop grate adjustment should be checked regularly. -
Page 16: Deflector
Place the deflector lock over the pins on the deflector and processor then affixing the clips to secure the lock to the processor. The Bale King 6100 deflector length is adjustable. To adjust deflector length: • Move the deflector the lowest position. •... - Page 17 Replace the bolts on the front and back in the available holes as shown. The deflector should now fit inside the width of the processor. Bale King 6100 – Operator and Parts Manual 17 / 65...
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Page 18: Agitators
These settings achieved pulling on the handle (towards the back of the machine), then selecting the desired hole. Bale King 6100 – Operator and Parts Manual 18 / 65... -
Page 19: Loading Deck
16" from the end of the PTO shaft. Adjust your tractor accordingly. Shielding Be sure that the shielding is not damaged and rotates freely on the drive shaft. Bale King 6100 – Operator and Parts Manual 19 / 65... -
Page 20: Working Angle
5. Attach the safety chain to a secure and safe location on the tractor. 6. Visually inspect and verify that the tractor and processor are safe to operate. Perform any required performance checks to ensure the equipment will operate as expected. Bale King 6100 – Operator and Parts Manual 20 / 65... -
Page 21: Loading The Processor
7. Lower the deck when the final bale is loaded. Allow tractor to roll forward as you lower the deck. TIP: Once first bale is on the deck, lower deck slightly to minimize twine build-up on the rear pulley. Bale King 6100 – Operator and Parts Manual 21 / 65... -
Page 22: Processing Bale
• Twine or net wrap should be removed after approximately 25 bales. • Excessive twine build-up may hinder flail operation, can cause rotor imbalance and will make removal more difficult. Bale King 6100 – Operator and Parts Manual 22 / 65... -
Page 23: Maintenance And Trouble Shooting
Reinstall shields in the reverse order that they were removed. Verification on the shield The entire shield must turn freely on the shaft. Operating without shields can cause serious injury to the operator. Bale King 6100 – Operator and Parts Manual 23 / 65... -
Page 24: Greasing The Pto Shaft
300 hours or annually (which ever comes first) Hydraulics Hydraulic hose Check hoses fittings periodically for leaks. Tighten or replace any dripping components or any worn out hoses. Bale King 6100 – Operator and Parts Manual 24 / 65... -
Page 25: Hydraulic Cylinder
The inner bearing cone will be retained by the seal. Clean all the part and make sure the bearing and the spindle will not get contaminated. Bale King 6100 – Operator and Parts Manual 25 / 65... -
Page 26: Bearing And Seal Inspection
Check and fasten wheel bolts on a regular basis: 125 ft-lb NOTE: Warranty does not cover damaged rims and hubs due to loose wheel bolts or flat tires. Tire warranty is covered by the tire manufacturer. Bale King 6100 – Operator and Parts Manual 26 / 65... -
Page 27: Feeding Chain
• Twine can be removed with the use of the supplied knife, or any other knife. DO NOT burn the twine from the rotor as this has several adverse effects: Bale King 6100 – Operator and Parts Manual 27 / 65... -
Page 28: Flail And Bushing Replacement
• Inspect bolt, bushings, and flail for wear. Replace if necessary. Do not re-use lock nuts. • Tighten bolt so brass bushing will not turn • ALWAYS us Bridgeview PN 10433 ¾ X 4 ¾ shoulder bolt. Regular bolts will cause premature bushing wear. Bale King 6100 – Operator and Parts Manual... -
Page 29: Transportation
Transportation The Bale King 6100 can be safely towed on public roads if the following precautions are taken: • Tow vehicle must be rated for at least 9000 lb gross weight, and 3000lb tongue weight. • NEVER exceed 25 mph (40 km/h). -
Page 30: Greasing Location
Hoist pivot x 8 1000 Bales ( or 50 hours) Wheel hubs x 4 Seasonally (or 300 hours) Deck pivot x 2 1000 Bales ( or 50 hours) Idler wheel x2 Weekly Bale King 6100 – Operator and Parts Manual 30 / 65... -
Page 31: Troubleshoot Guide
Put the chain back on and tight the chain wheel Deflector or Tilt doesn't The control box is not plugged Plug in the control box move. The fuse in the control box is Replace the fuse failed. Bale King 6100 – Operator and Parts Manual 31 / 65... -
Page 32: Features And Specifications
Rotor Shaft 1 3/4” Bearings Agitator Shaft Disc Type Twine Guard PTO Shaft Weasler: Cat. 6 80 deg. C.V. 3/8” x 2” Gr. 5 Shear Bolt Gearbox Oil GL5 80W90 Bale King 6100 – Operator and Parts Manual 32 / 65... -
Page 33: Parts Manual
Description Item # Description Upper Tub Deflector Agitator Axles Hoop and handle Scissor Hoist Rotor and twine cutter Main deck PTO holder and manual Loading fork Hitch Fine chop Bale King 6100 – Operator and Parts Manual 33 / 65... -
Page 34: Upper Tub
Top Rack 22428 3/8" x 1"bolt 13806 1/2" Serrated Flange Nut 10273 1/2" Flat Washer 11668 1/2" x 1-1/4" Bolt 10240 Front Rack 22427 3/8" Serrated Flange Nut 10271 Bale King 6100 – Operator and Parts Manual 34 / 65... -
Page 35: Agitators
***Seal Kit for Hydraulic Motor*** 10048 1/2" x 2-1/2" Allen Head Bolt 16863 1/4" Serrated Flange Nut 11812 Flow Divider for Motors 23368 1/4" x 2-3/4" Bolt 11811 Beater Shaft Cap 17381 Bale King 6100 – Operator and Parts Manual 35 / 65... -
Page 36: Hoop Grate And Handle
3/4" Nylon lock Nut 10007 Dog Bone Bushing 22415 Dog Bone 22416 3/4" x 2-1/2" Bolt 14470 3/8" Serrated Flange Nut 10271 Hoop Handle 22023 3/8" x 1" Bolt 13806 Bale King 6100 – Operator and Parts Manual 36 / 65... -
Page 37: Hoop Handle
Hoop Handle Item # Description ID number QTY. S Handle 22187 Hoop Handle Spring 19471 3/16" x 1-1/4" Roll Pin 10302 Hoop Adjustment Handle 22023 Rubber Handle 10297 Bale King 6100 – Operator and Parts Manual 37 / 65... -
Page 38: Rotor And Twine Cutter
1/2" x 1-1/2" Bolt 10174 Twine Cutter See Breakdown Complete PTO Assembly, Weasler Cat. 6 1/2" Serrated Flange Nut 10273 Rotor Shaft Cap 17380 PTO Shield 10421 3/8" Flat Washer 11667 Bale King 6100 – Operator and Parts Manual 38 / 65... -
Page 39: 10" 28 Flail X Rotor
Description ID number QTY. 10" 28 Flail X Rotor 22449 3/4" x 4.75" Bolt 10443 Flail 22412 Flail Bushing 10005 3/4" Stover Lock Nut 11823 Rotor Shaft Cap 17380 Bale King 6100 – Operator and Parts Manual 39 / 65... -
Page 40: Gearbox Assembly
Gearbox Assembly Bale King 6100 – Operator and Parts Manual 40 / 65... - Page 41 Name Plate(Bridgeview) End Cap 22158 Seal 60x85x10 10500 Shim 68x74.5x0.1 24024 Shim 68x74.5x0.3 24025 1/4-28 UNF Grease Nipple 12080 M10x25 Bolt Gr8.8 15087 M10 Lock Washer 24021 Press Cup 24020 Bale King 6100 – Operator and Parts Manual 41 / 65...
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Page 42: Twine Cutter
20862 1/4" Flat Washer 11666 1/4" x 3/4" Bolt 11809 1/4" Serrated Flange Nut 11812 Twine Cutter Holder Inside 176901 Twine Cutter Blade 17438 Twine Cutter Holder Outside 176911 Bale King 6100 – Operator and Parts Manual 42 / 65... -
Page 43: Complete Pto Assembly, Weasler Cat. 6
5/8" x 3-1/2" NF Grade 8 Bolt 5/8" NF Lock Nut WWCV Auto-Lock Assembly 1-3/4" - Spline 20556 Note: CV U-joint cross has equal length arms (4.19"). Bearing cup diameter (1.38"). Bale King 6100 – Operator and Parts Manual 43 / 65... -
Page 44: Pto Holder And Manual
5/16" Serrated Flange Nut. 11814 3/8" Nylon Lock Nut 10806 Front Plate 22838 PTO Transport Lock 22450 3/8" x 1" Bolt 13806 1/4" Serrated Flange Nut 11812 5/16"x3 1/2" Bolt 13765 Bale King 6100 – Operator and Parts Manual 44 / 65... -
Page 45: Hitch
21728 1" Stover Lock Nut 21746 7000 LBS Jack 23677 3/4" x 6" Bolt GR.8 23170 Casting Hitch (7500 LBS) 23404 Hitch Clevis 22441 21000 LBS Safety Chain 23559 Bale King 6100 – Operator and Parts Manual 45 / 65... -
Page 46: Deflector
3/8" Nylon Lock Nut 10806 1/2" Serrated Flange Nut 10273 3/8" x 3/4" Bolt 11816 1/2" x 1" Bolt 10824 Deflector Lock Bar 22422 1/2" x 2 Bolt 10322 Bale King 6100 – Operator and Parts Manual 46 / 65... - Page 47 Pilot Operated Check Valve 19114 Junction Box 13668 5/16" x 1.0" Bolt 20906 5/16" x 1-3/4" Bolt 21726 Hose Cover Panel 22436 3/8" Flat Washer 11667 3/8" Serrated Flange Nut 10271 Bale King 6100 – Operator and Parts Manual 47 / 65...
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Page 48: Axles
Wheel Nut 23183 Wheel Stud 23572 1/2" x 1-1/4" Bolt 10240 1/2" Serrated Flange Nut 10273 3/4" Flat Washer 13317 3/4" Stover Lock Nut 11823 3/2" x 2.0" Bolt 13800 Bale King 6100 – Operator and Parts Manual 48 / 65... -
Page 49: Hoist
Cylinder Pin (15-11/16") 23417 Linkage Pin (22-7/8") 23416 Hydraulic cylinder (4 x 14 x 2) 23094 Bottom Linkage 23743 Grease Zerk 16364 Top Linkage 23741 Grease Zerk (90 Degrees) 16389 Bale King 6100 – Operator and Parts Manual 49 / 65... -
Page 50: Main Deck
Main deck Bale King 6100 – Operator and Parts Manual 50 / 65... -
Page 51: Idler Wheel Assembly
Idler Wheel Bearing 23757 Idler Wheel 23758 Grease Zerk 16364 5/8" x 4-1/2" Grease 23597 Idler Wheel Clevis 23745 5/8" Heavy Flat Washer 17972 5/8" Lock Washer 13792 5/8" Nut 10176 Bale King 6100 – Operator and Parts Manual 51 / 65... -
Page 52: Light Assembly
5/16" x 1.0" Bolt 20906 Junction Box 13668 5/16" Serrated Flange Nut 11815 Plastic SMV Sign kit 22411 Left Light 22968 Left Light Bracket 23749 1/4" Serrated Flange Nut 11812 Bale King 6100 – Operator and Parts Manual 52 / 65... -
Page 53: Chain Motor Assembly
23747 1/2" x 4.0" Bolt 23540 Hydraulic Motor 22586 1/2" Nylon Lock Nut 10241 5/16" x 1-3/4" Bolt 21726 Hose Clamp Top 1/2" 21725 Hydraulic Hose Clamp 1/2" 21561 Bale King 6100 – Operator and Parts Manual 53 / 65... -
Page 54: Loading Fork
3/8" Nylon Lock Nut 10806 Cotter Pin 93/16" x 1-1/2") 10072 Spring Bushing ( 1" Pin) 23708 Cylinder Pin (1" x 4-1/16") 22190 Wiring Clamp 13629 Cylinder Pin (1" x 3-1/2") 22291 Bale King 6100 – Operator and Parts Manual 54 / 65... -
Page 55: Fine Chop
Fine Chop Handle 22446 Rubber Handle 10297 Fine Chop Blade 10404 1/4" Serrated Flange Nut 11812 Fine Chop Handle Mount 22445 Fine Chop Mount (Front) 22443 Fine Chop Slot Cover 22438 Bale King 6100 – Operator and Parts Manual 55 / 65... -
Page 56: Decal
Decal Bale King 6100 – Operator and Parts Manual 56 / 65... - Page 57 PTO Caution 12219 Stand Clear of Lift 12229 Side Discharge 12230 PIMA/AMC 12239 Red Reflective 13324 Amber Reflective 13325 Bale King 6100 22843 Hoop Adjustment 22165 Deflector Lock 22292 Bale King 6100 – Operator and Parts Manual 57 / 65...
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Page 58: Hydraulics & Wiring Diagram
Hydraulics & Wiring Diagram Bale King 6100 – Operator and Parts Manual 58 / 65... - Page 59 Chain Motor Bale King 6100 – Operator and Parts Manual 59 / 65...
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Page 60: Tilt/Fork/Deflector
Tilt/Fork/Deflector Bale King 6100 – Operator and Parts Manual 60 / 65... -
Page 61: Light Diagram
Light Diagram Bale King 6100 – Operator and Parts Manual 61 / 65... -
Page 62: Diverter Diagram
Diverter Diagram Machine side Bale King 6100 – Operator and Parts Manual 62 / 65... -
Page 63: Tractor Side
Tractor Side (Control Box #23988 Bale King 6100 – Operator and Parts Manual 63 / 65... -
Page 64: Notes
Notes ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________... - Page 65 BRIDGEVIEW MANUFACTURING INC. P.O. BOX 4, HWY 22 GERALD, SASK. S0A 1B0 CANADA Ph: 306-745-2711 Fax: 306-745-336 Email: bmi@sasktel.net www.bridgeviewmanufacturing.com...
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