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Bridgeview BALE KING 8200 Operator's & Parts Manual

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BALE KING 8200
Bale Processor
Operator's & Parts Manual
Last Updated: December 2, 2019
Bridgeview Manufacturing Inc.
P.O. Box 4
Gerald, Saskatchewan, Canada
S0A 1B0
Phone: 1-306-745-2711
Fax: 1-306-745-3364
Email: bmi@sasktel.net
www.bridgeviewmanufacturing.com

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  • Page 1 BALE KING 8200 Bale Processor Operator's & Parts Manual Last Updated: December 2, 2019 Bridgeview Manufacturing Inc. P.O. Box 4 Gerald, Saskatchewan, Canada S0A 1B0 Phone: 1-306-745-2711 Fax: 1-306-745-3364 Email: bmi@sasktel.net www.bridgeviewmanufacturing.com...
  • Page 2 Your Authorized Dealer Your Serial Number The Serial Number is located on the front tub panel, next to the operator's manual box. Bridgeview Manufacturing Inc.

  • Page 3: Table Of Contents

    Main Frame ........................45 Manual Holder ......................46 PTO Holder ........................47 Twine Cutter ......................... 48 Fine Chop Kit (Optional) ....................49 Diverter Valve ....................... 50 Decals ..........................51 ELECTRICAL & HYDRAULIC SCHEMATICS ............52 NOTES ..........................60 Bridgeview Manufacturing Inc.

  • Page 4: Introduction

    Bale King will provide you with years of trouble free operation. This is a complete safety, operation and parts manual for the Bale King 8200. The manual covers in detail how to safely and effectively use your new processor. The procedures outlined in this manual should be followed to ensure safe operation and longevity of your machine.

  • Page 5: Safety Decals

    The operator must obey all safety labels and must maintain the proper shielding. A high percentage of drive-line injuries occur when safety shielding is missing or not functioning properly. DANGER: Contact with a rotating drive-line can cause serious injury or death. Bridgeview Manufacturing Inc.
  • Page 6 Discharge DANGER: Do not stand on the discharge side of the machine while it is in operation. Bridgeview Manufacturing Inc.
  • Page 7 Rear Fork Lift Area DANGER: Stand clear of lift area. Do not stand under the forks unless safety locks are installed. Deflector Safety Lock: Unlock for Operation, Lock for Transport and Storage. Bridgeview Manufacturing Inc.

  • Page 8: Features & Operation

    1000 RPM. The processor must not run at any speed less than 1000 PTO RPM as it may result in the flails springing back against the rotor after they come in contact with the bale. This “backslap” Bridgeview Manufacturing Inc.
  • Page 9 PTO shaft shield. This can be done by loosing the bolt on top of the plastic hose clamp, then pushing or pulling on the hoses to adjust the length, and retightening the bolt. Bridgeview Manufacturing Inc.
  • Page 10 PTO shaft. Storage: When not in use, cover or protect the drive shaft from the weather. When removed from the machine store both halves together to prevent damage. Check all components for proper function and lubrication before use. Bridgeview Manufacturing Inc.
  • Page 11 • Remove the nylon bearing from the shaft by spreading it open. Shield Assembly: • Be sure to lubricate the groove in the inner yokes where the shield bearing rides. Reinstall shields in the reverse order that they were removed. Bridgeview Manufacturing Inc.

  • Page 12: Hydraulics

    Short Blue Lowers rear fork, wing or deflector Always set the tractor's hydraulic flow at a lower rate and adjust it upward until the desired speed is reached. Excessive oil flow may damage the flow divider cartridge Bridgeview Manufacturing Inc.

  • Page 13: Cylinder Maintenance

    • DO NOT install the insert if using a tractor with a hammer strap as this will bend the hitch pin NOTE: Make sure that the jack in on the outside stub for lifting, and the inside stub during transport. DO NOT lift the machine with the jack on the inside stub. Bridgeview Manufacturing Inc.

  • Page 14: Rear Fork Tines

    The wing also needs to be lowered slightly to load a round bale into the tub. The wing should be raised completely, with the cylinder safety lock installed, for transport or any service work. Bridgeview Manufacturing Inc.

  • Page 15: Hoop Grate Adjustment

    Support the hoops externally to prevent injury. NOTE: Upper grate position should be approximately 1/4” flail recession. Lower grate position should allow 1-1/2” flail protrusion. Contact your Bale King dealer if this cannot be achieved. Bridgeview Manufacturing Inc.

  • Page 16: Deflector

    Deflector The Bale King 8200 is equipped with a hydraulic side deflector to change the discharge distance and distribution. It also comes with a flipping rubber flap for superior control of the spread pattern. Moving the deflector to the down position and flipping the rubber down (above left) will allow the hay to be laid in a windrow, or bunk feeder.
  • Page 17 The Bale King 8200 deflector comes with the additional feature of adjustable width: • First move the deflector to its lowest position. • Remove the seven bolts (2 front, 3 top, 2 rear) connecting the inner and outer deflector pieces.
  • Page 18 Be sure that the outer deflector fits nicely outside the tub walls. Some fine tuning may be required. Replace the bolts on the front and back in the available holes as shown. The deflector should now fit inside the width of the wings. Bridgeview Manufacturing Inc.

  • Page 19: Agitators

    Turning bales too fast can result in rotor overloading resulting in flail “backslap” which in turn causes flail and bushing damage. High agitator speed may also cause damage to the hydraulic motors and excessive twine and material buildup on the agitators. Bridgeview Manufacturing Inc.

  • Page 20: Loading Bales

    Loading Bales The Bale King 8200 is designed to process both round and square bales. The same procedure is to be followed for loading either type of bale. • Position the tractor and the Bale King so as to be lined up to back straight into the row of bales.

  • Page 21: Optional Fine Chop Kit

    Optional Fine Chop Kit The Bale King 8200 processor has an optional fine chop knife kit available to be installed in the lower tub area. This option is available if you require a finer cut on the material which you are processing such as slough hay and silage bales.

  • Page 22: Lubrication And Maintenance

    Location Timeline Hoop Handle Agitator Bearings (x 2) 150 Bales or 8 hours Rotor Bearing (whichever comes first) Wing Pivot (x 2) Rear Fork Pivot (x 2) Wheel Hubs (x 2) Seasonally or 300 hours Bridgeview Manufacturing Inc.
  • Page 23 The gear box requires GL5 80W90 gear oil. The oil should be filled to the level plug and checked on a regular basis. Oil change interval • 25 hours after first use • 50 hours after first use • Every 300 hours or annually (whichever comes first) Bridgeview Manufacturing Inc.

  • Page 24: Tire Inflation And Rating

    NOT in front of or over the tire assembly. Note: Warranty does not cover damaged rims and hubs due to loose wheel bolts or flat tires. Tire warranty is covered by the tire manufacturer. Bridgeview Manufacturing Inc.

  • Page 25: Twine Removal

    • Loose straw and hay remaining in the machine may ignite causing a fire in the processor. • Excessive buildup of melted plastic. • Dry out bushings causing them to wear prematurely. NOTE: Bridgeview Manufacturing Inc. VOIDS warranty for any damage caused by twine burning in the processor. Bridgeview Manufacturing Inc.

  • Page 26: Rotor And Flail Replacement

    Inspect the bolt, bushing, and the flail for wear. If wear is excessive, replace with new parts. Bridgeview Manufacturing Inc. recommends when changing flails to change in PAIRS (opposite each other). Processing bales with broken flails causes the rotor to be out of balance and excessive vibration may cause machine deterioration.

  • Page 27: Transportation

    Transportation The Bale King 8200 can be safely towed on public roads, provided the following precautions are met: • Tow vehicle must be rated for at least 4700 lb gross weight, and 1600 lb tongue weight. • NEVER exceed 40 km/h (25 mph).
  • Page 28 • Set tractor relief pressure to at least 2500 Tractor relief pressure set too • Contact your dealer for repairs Mechanical flow divider valve A single agitator not functioning correctly • Replace failed parts stopping Coupler between motor and agitator broken Bridgeview Manufacturing Inc.

  • Page 29: Features And Specifications

    1 15/16” Bearing Rotor Shaft 1 3/4” Bearings Agitator Shaft Disc Type Twine Guard PTO Shaft Weasler: Cat. 6 80 deg. C.V. 3/8” x 2” Gr. 5 Shear Bolt Gearbox Oil GL5 80W90 *Ensure sufficient horsepower for terrain driven. Bridgeview Manufacturing Inc.
  • Page 30 Bridgeview Manufacturing Inc.

  • Page 31: Optional Fine Chop Kit (Installation)

    • Install the rubber handle cap (15) onto the handle. • Install the handle mount to the pipe using 3/8" hardware (7, 11). Make sure that the bar can pivot freely. • Install the fine chop blades (16) to the pipe handle using 1/4" hardware (9,10). Bridgeview Manufacturing Inc.

  • Page 32: Parts Manual

    PARTS MANUAL Machine Overview Item # Description Item # Description Jack & Hitch Deflector and Hose Cover Wheels & Hub Main Frame Inner Tub Components & Drive Options Upper Tub Components & Wing Diverter Switch Rear Forks Decals Bridgeview Manufacturing Inc.

  • Page 33: Jack & Hitch

    Nut, 3/4" Stover Lock 11823 Hitch Tongue 29785 Bolt, 3/4" x 5-3/4" 10802 Hitch Clevis Kit 29786 Nut, 1/2" Nylon Lock 10241 Flat Washer, 1/2" 11668 Bolt, 1/2" x 2" 10322 Safety Chain, 11000lb x 53" 21715 Bridgeview Manufacturing Inc.

  • Page 34: Wheels & Hub

    * See your local tire dealer * Spindle Assembly *See breakdown* 29679 Stover Lock Nut, 9/16” 21165 Bolt, 3/4" x 2" 13800 Lock Washer, 3/4" 10284 Nut, 3/4" 10283 Axle Extension 29937 Bolt, 9/16” x 3.5” 15575 Bridgeview Manufacturing Inc.

  • Page 35: Spindle

    * Includes #4 & #6 * 10343 Outer Bearing Race 10346 Outer Bearing Cone, 1-3/8" ID 10348 Cotter Pin, 3/16" x 1-1/2" 10072 Flat Washer, 1-1/6" ID x 2" OD 10071 Castle Nut, 1" NF 10153 Dust Cap 10350 Bridgeview Manufacturing Inc.

  • Page 36: Rotor & Drive Components

    Bolt, 1/2" x 1-1/2" 10174 PTO Shaft * See Breakdown * Gearbox Twine Guard 23002 Nut, 1/2" Serrated Flange 10273 Gearbox Assembly * See Breakdown * PTO Safety Shield 10421 Flat Washer, 3/8" 11667 Bolt, 3/8 x 1" 13806 Bridgeview Manufacturing Inc.

  • Page 37: Gearbox

    Gearbox Bridgeview Manufacturing Inc.
  • Page 38 O-Ring 24018 Shim, 125 x 164 x 0.1 24022 Shim, 125 x 164 x 0.3 24023 Name Plate (Bridgeview) End Cap Seal, 60 x 85 x 10 10500 Shim, 68 x 74.5 x 0.1 24024 Shim, 68 x 74.5 x 0.3 24025 Grease Zerk, 1/4"-28 Straight...

  • Page 39: Pto Shaft

    NOTE: Ensure that the PTO shaft on the machine is correct to the drawings below. Equal length CV cross (4.19") with bearing cup diameter 1.38". If the damaged PTO has different dimensions, consult the Bridgeview Manufacturing website. Bridgeview Manufacturing Inc.

  • Page 40: Agitators

    Nut, 3/8" Serrated Flange 10271 Agitator Twine Guard 22419 Bolt, 3/8" x 3/4" 11816 Agitator Insert 22084 Agitator Motor, 8" Long 25872 * Seal Kit 25891 Lock Washer, 1/2" 14447 Socket Head Bolt, 1/2" x 3" 25952 Bridgeview Manufacturing Inc.

  • Page 41: Grates

    13806 S-Handle 22187 Bolt, 3/4" x 2-1/2" 14470 Grease Zerk, 1/4"-28 x 90 degree 16389 Nut, 3/8" Serrated Flange 10271 Grate Adjust Handle 22023 Grate Handle Spring 19471 Roll Pin, 3/16" x 1-1/4" 10302 Rubber Cover 10297 Bridgeview Manufacturing Inc.

  • Page 42: Upper Tub Components

    Upper Tub Components Bridgeview Manufacturing Inc.
  • Page 43 1/2" x 3-1/2" Bolt 10353 1/2" Flat Washer 11668 Front Rack 24964 1/2" x 1-1/2" Bolt 10174 Fixed Wing 24968 3/8" x 1" Bolt 13806 3/8" Serrated Flange Nut 10271 Slow Moving Vehicle (SMV) Sign Kit *See Breakdown* Bridgeview Manufacturing Inc.

  • Page 44: Slow Moving Vehicle Sign Kit

    Galvanized Sign Bracket 1/4" x 5/8" Pan Head Bolt 1/4" Serrated Flange Nut Plastic SMV Sign 5/16" x 1/2" Carriage Bolt 5/16" Lock Washer 5/16" Hex Nut Galvanized Tapered Receiver Bracket 5/16" x 1-1/2" Carriage Bolt 1/4" Lock Washer Bridgeview Manufacturing Inc.

  • Page 45: Rear Forks

    Hydraulic Cylinder, 3" x 18" x 1-1/2" 21717 * Seal Kit 20807 Cylinder Pin, 1" x 3-1/2" 10339 Cylinder Safety Lock 21860 Quick Pin 21709 Cotter Pin, 1/4" x 2" 10580 Fork Tine 22421 Fork Tine Pin 10031 Flat Washer, 1" 14472 Bridgeview Manufacturing Inc.

  • Page 46: Deflector & Hose Cover

    Deflector & Hose Cover Bridgeview Manufacturing Inc.
  • Page 47 Deflector Rubber Flipper 24463 Outer Deflector 24462 Nut, 1/2" Serrated Flange 10273 Bolt, 1/2" x 1" 10824 Bolt, 1/2" x 2" 10322 Deflector Lock 22422 Pin Stud 13231 Lynch Pin 13233 Hose Cover Front 22945 Flat Washer, 3/8" 11667 Bridgeview Manufacturing Inc.

  • Page 48: Main Frame

    Bolt, 5/16" x 1-3/4" 21726 Shear Bolt, 3/8" x 2" Gr. 5 Bolt 10279 3/8" Stover Nut 17586 Operator Manual Holder *See breakdown* 22409 PTO/Hose Holder Channel *See breakdown* 22435 3/8" x 1" Bolt 13806 3/8" Serrated Flange Nut 10271 Bridgeview Manufacturing Inc.

  • Page 49: Manual Holder

    Manual Holder DESCRIPTION PART # Operator's Manual Cover 22409 1/4" x 3/4" Bolt 11809 3/8" x 1" Bolt 13806 3/8" Serrated Flange Nut 10271 1/4" Nylon Nut 11664 Manual Cover Mount 24972 Bridgeview Manufacturing Inc.

  • Page 50: Pto Holder

    DESCRIPTION PART # Bolt, 3/8" x 1" 13806 PTO Holder Lock 22450 Hose Clamps * See Breakdown * PTO/Hose Holder Channel 22435 Bolt, 5/16" x 3/4" 20903 Nut, 5/16" Serrated Flange 11814 Nut, 3/8" Nylon Lock 10806 Bridgeview Manufacturing Inc.

  • Page 51: Twine Cutter

    17587 Twine Cutter Handle 20862 Bolt, 1/4" x 3/4" Truss Head 17638 Nut, 1/4" Serrated Flange 11812 Twine Cutter Blade 17438 Twine Cutter Holder Inside Bracket 17690 Twine Cutter Holder Outside Bracket 17691 Flat Washer, 1/4" 13763 Bridgeview Manufacturing Inc.

  • Page 52: Fine Chop Kit (Optional)

    Flat Washer, 1/2" 11668 Compression Spring 21713 Nut, 1/2" Nylon Lock 10241 Nut, 1/4" Serrated Flange 11812 Fine Chop Blade 10404 Bolt, 1/4" x 3/4" 11809 Fine Chop Bar 22442 Fine Chop Pivot Rear 22444 Split Collar 12792 Bridgeview Manufacturing Inc.

  • Page 53: Diverter Valve

    24466 Control box complete with cab to hitch harness all 8200 series Square plug for diverter valve 13657 4-pin trailer plug 24691 4-pin tractor plug 24690 3 way switch 13561 Harness (hitch to valve) 8200 series 24693 Bridgeview Manufacturing Inc.

  • Page 54: Decals

    Decals DESCRIPTION PART # Bale King 8200 29967 PTO Danger 12219 Side Discharge 12230 Stand Clear of Lift 12229 Deflector Lock 22292 Hoop Adjustment 22165 PIMA / AMC 12239 Red Reflective 28383 Amber Reflective 28384 Bridgeview Manufacturing Inc.

  • Page 55: Electrical & Hydraulic Schematics

    ELECTRICAL & HYDRAULIC SCHEMATICS Diverter Controls Bridgeview Manufacturing Inc.
  • Page 56 Lights Bridgeview Manufacturing Inc.
  • Page 57 Bridgeview Manufacturing Inc.
  • Page 58 Bridgeview Manufacturing Inc.
  • Page 59 Adaptor, 6MB-6MJ Orifice (1/32") 17436 Adaptor, 8MBR-8MJT 22159 Adaptor, 8MB-6MJ90 10200 Adaptor, 8MB-8MJ 10561 Adaptor, 8MB-8MJ Orifice (1/32") 10562 Adaptor, 6MJ-6MJBH90 10187 Adaptor, 8MB-6MJ 11740 Adaptor, 10MB-8MJ 10161 NOTE: Quantities vary depending on machine set-up. Order as required. Bridgeview Manufacturing Inc.
  • Page 60 6FJX-6FJX90 3/8" 13.5" OAL 6FJX-6FJX 3/8" 8.5" OAL 6FJX-6FJX 3/8" 9.25" OAL 6FJX-6FJX NOTE: Quantities vary based on machine set-up. Hoses are not available for sale. Use the information above to have replacement hoses made up locally. Bridgeview Manufacturing Inc.
  • Page 61 Bridgeview Manufacturing Inc.
  • Page 62 Bridgeview Manufacturing Inc.

  • Page 63: Notes

    ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ ------------------------------------------------------------------------------------------------------------ BRIDGEVIEW MANUFACTURING INC. P.O. BOX 4, HWY 22 GERALD, SASK. S0A 1B0 CANADA Ph: 306-745-2711 Fax: 306-745-3364 Email: bmi@sasktel.net www.bridgeviewmanufacturing.com Bridgeview Manufacturing Inc.

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