1. Manuals
  2. Brands
  3. Bridgeview Manuals
  4. Farm Equipment
  5. BALE KING 5100
  6. Operator's & parts manual

Bridgeview BALE KING 5100 Operator's & Parts Manual

Bale processor
Hide thumbs
Table of Contents

Advertisement

Quick Links

BALE KING 5100/5100TR
Bale Processor
Operator's & Parts Manual
Last Updated: August 11, 2015
Bridgeview Manufacturing Inc.
P.O. Box 4
Gerald, Saskatchewan, Canada
S0A 1B0
Phone: 1-306-745-2711
Fax: 1-306-745-3364
Email: bmi@sasktel.net
www.bridgeviewmanufacturing.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BALE KING 5100 and is the answer not in the manual?

Questions and answers

Related Manuals for Bridgeview BALE KING 5100

Summary of Contents for Bridgeview BALE KING 5100

  • Page 1 BALE KING 5100/5100TR Bale Processor Operator's & Parts Manual Last Updated: August 11, 2015 Bridgeview Manufacturing Inc. P.O. Box 4 Gerald, Saskatchewan, Canada S0A 1B0 Phone: 1-306-745-2711 Fax: 1-306-745-3364 Email: bmi@sasktel.net www.bridgeviewmanufacturing.com...
  • Page 2 Your Authorized Dealer Your Serial Number The Serial Number is located the front tub panel, next to the operator manual box. Bridgeview Manufacturing Inc.

  • Page 3: Table Of Contents

    Slow Moving Vehicle (SMV) Sign Kit ..................48 Decals ............................49 Fine Chop ..........................50 Diverter Control Box ......................... 52 Total Ration Grain Tank ......................54 HYDRAULIC AND ELECTRICAL SCHEMATICS ................57 Hydraulics ..........................57 Lights & Electrical........................67 NOTES ................................ 71 Bridgeview Manufacturing Inc.

  • Page 4: Introduction

    Bale King will provide you with years of trouble free operation. This is a complete safety, operation and parts manual for the Bale King 5100. The manual covers in detail how to safely and effectively use your new processor. The procedures outlined in this manual should be followed to ensure safe operation and longevity of your machine.

  • Page 5: Safety Decals

    The operator must obey all safety labels and must maintain the proper shielding. A high percentage of drive-line injuries occur when safety shielding is missing or not functioning properly. DANGER: Contact with a rotating drive-line can cause serious injury or death. Bridgeview Manufacturing Inc.
  • Page 6 Discharge DANGER: Do not stand on the discharge side of the machine while it is in operation. Bridgeview Manufacturing Inc.
  • Page 7 Rear Fork Lift Area DANGER: Stand clear of lift area. Do not stand under the forks unless safety locks are installed. Deflector Safety Lock: Unlock for Operation, Lock for Transport and Storage. Bridgeview Manufacturing Inc.

  • Page 8: Features & Operation

    1000 RPM. The processor must not run at any speed less than 1000 PTO RPM as it may result in the flails springing back against the rotor after they come in contact with the bale. This “backslap” Bridgeview Manufacturing Inc.
  • Page 9 The hydraulic hoses may need to be adjusted to best fit your tractor, to avoid damage from rubbing on the PTO shaft shield. This can be done by loosing the bolt on top of the plastic hose clamp, then pushing or pulling on the hoses to adjust the length. Bridgeview Manufacturing Inc.
  • Page 10 PTO shaft. Storage: When not in use, cover or protect the drive shaft from the weather. When removed from the machine store both halves together to prevent damage. Check all components for proper function and lubrication before use. Bridgeview Manufacturing Inc.
  • Page 11 • Remove the nylon bearing from the shaft by spreading it open. Shield Assembly: • Be sure to lubricate the groove in the inner yokes where the shield bearing rides. Reinstall shields in the reverse order that they were removed. Bridgeview Manufacturing Inc.

  • Page 12: Hydraulics

    Lift discharge deflector An optional diverter kit (BMI # 25091) is available to allow the Bale King 5100 to run using only two sets of hoses. The function is then determined by a control box, mounted in the cab of the tractor.

  • Page 13: Cylinder Maintenance

    • DO NOT install the insert if using a tractor with a hammer strap as this will bend the hitch pin NOTE: Make sure that the jack in on the outside stub for lifting, and the inside stub during transport. DO NOT lift the machine with the jack on the inside stub. Bridgeview Manufacturing Inc.

  • Page 14: Rear Fork Tines

    For transport and safety when working under the forks, install the red safety locks onto the lift cylinder, and fasten in place using the supplied pin. Bridgeview Manufacturing Inc.

  • Page 15: Hoop Grate Adjustment

    Support the hoops externally to prevent injury. NOTE: Upper grate position should be approximately 1/4” flail recession. Lower grate position should allow 1-1/2” flail protrusion. Contact your Bale King dealer if this can’t be achieved. Bridgeview Manufacturing Inc.

  • Page 16: Deflector

    Deflector The Bale King 5100 is equipped with a hydraulic side deflector to change the discharge distance and distribution. It also comes with a flipping rubber flap for superior control of the spread pattern. Moving the deflector to the down position and flipping the rubber down (above left) will allow the hay to be laid in a windrow, or bunk feeder.
  • Page 17 The Bale King 5100 deflector comes with the additional feature of adjustable width: • First move the deflector to its lowest position. • Remove the seven bolts (2 front, 3 top, 2 rear) connecting the inner and outer deflector pieces.
  • Page 18 The Bale King 5100 deflector also has the ability to fold for more compact long term storage or long distance transport. • Move the deflector to its lowest position • Remove the seven bolts (2 front, 3 top, 2 rear) connecting the inner deflector and outer deflector •...

  • Page 19: Agitators

    Turning bales too fast can result in rotor overloading resulting in flail “backslap” which in turn causes flail and bushing damage. High agitator speed may also cause damage to the hydraulic motors and excessive twine and material build-up on the agitators. Bridgeview Manufacturing Inc.

  • Page 20: Loading Bales

    • When the first bale has been processed, it is common practice to leave the rotor running at full speed when loading the second bale into the bale chamber from the rear forks. Bridgeview Manufacturing Inc.

  • Page 21: Optional Diverter Kit

    Optional Diverter Kit The Bale King 5100 processor has an optional diverter kit (BMI # 25091) which allows it to operate using only 2 hydraulic remotes. The fork and deflector functions are then controlled by a cab-mounted switch box. This box must be wired up to the tractor's electrical system.

  • Page 22: Optional Fine Chop Kit

    Optional Fine Chop Kit The Bale King 5100 processor has an optional fine chop knife kit (BMI # 22139) available to go into the lower tub area. This option is available if you require a finer cut on the material which you are processing such as slough hay and silage bales.

  • Page 23: Optional Total Ration Grain Tank (5100Tr)

    Optional Total Ration Grain Tank (5100TR) The Bale King 5100 has an available 40 bushel grain tank, which allows grain to be discharged on top of a windrow of processed hay, or independently out the right side of the machine. This bolt-on kit changes the processor to a 5100TR (Total Ration).
  • Page 24 Cleanout doors are located at the bottom end of both the cross-auger, and the grain tank. It is recommended that both be cleaned out at the end of every season. Bridgeview Manufacturing Inc.

  • Page 25: Lubrication And Maintenance

    Location Timeline Hoop Handle Fine Chop Handle Adaptor (5100TR Only) 150 Bales or 8 hours Agitator Bearings (x 2) whichever comes first Rotor Bearing Bale Fork Pivot (x 2) Wheel Hubs (x 2) Seasonally (or 300 hours) Bridgeview Manufacturing Inc.
  • Page 26 (approximately 500 mL) and checked on a regular basis. The oil should also be changed at the following intervals: • 25 hours after first use • 50 hours after first use • Every 300 hours or annually (which ever comes first) Bridgeview Manufacturing Inc.

  • Page 27: Tire Inflation And Rating

    NOT in front of or over the tire assembly. Note: Warranty does not cover damaged rims and hubs due to loose wheel bolts or flat tires. Tire warranty is covered by the tire manufacturer. Bridgeview Manufacturing Inc.

  • Page 28: Twine Removal

    • Loose straw and hay remaining in the machine may ignite causing a fire in the processor. • Excessive buildup of melted plastic. • Dry out bushings causing them to wear prematurely. NOTE: Bridgeview Manufacturing Inc. VOIDS warranty for any damage caused by twine burning in the processor. Bridgeview Manufacturing Inc.

  • Page 29: Rotor And Flail Replacement

    Inspect the bolt, bushing, and the flail for wear. If wear is excessive, replace with new parts. Bridgeview Manufacturing Inc. recommends when changing flails to change in PAIRS (opposite each other). Processing bales with broken flails causes the rotor to be out of balance and excessive vibration may cause machine deterioration.

  • Page 30: Transportation

    Transportation The Bale King 5100 can be safely towed on public roads, provided the following precautions are met: • Tow vehicle and hitch must be rated at least 5300 lb gross, and 1600 lb tongue. • NEVER exceed 40 km/h (25 mph).

  • Page 31: Trouble-Shooting Guide

    A single agitator not functioning correctly • Replace failed parts stopping Coupler between motor and agitator broken • Increase flow rate in tractor or on flow Flow control valve set too low No grain Flow control valve Bridgeview Manufacturing Inc.

  • Page 32: Features And Specifications

    Oil Impregnated Bushing in Flails 1-15/16” Bearing Rotor Shaft 1-3/4” Bearings Agitator Shaft Disc Type Twine Guard PTO Shaft Weasler: Cat. 6 80 deg. C.V. 3/8 x 2” Gr. 5 Shear Bolt Gearbox Oil GL5 80W90 Gearbox Oil Capacity 500 mL Bridgeview Manufacturing Inc.

  • Page 33: Parts Manual

    11823 Hitch Tongue 22440 Bolt, 3/4" x 5" 10803 Bolt, 3/4" x 5-3/4" 10802 Hitch Clevis 22441 Safety Chain, 11000lb x 53" 21715 Nut, 1/2" Nylon Lock 10241 Flat Washer, 1/2" 11668 Bolt, 1/2" x 2" 10322 Bridgeview Manufacturing Inc.

  • Page 34: Wheels & Hub

    * Includes #11 & #13 * 10343 Outer Bearing Race 10346 Outer Bearing Cone, 1-3/8" ID 10348 Flat Washer, 1-1/6" ID x 2" OD 10071 Castle Nut, 1" NF 10153 Dust Cap 10350 Cotter Pin, 3/16" x 1-1/2" 10072 Bridgeview Manufacturing Inc.

  • Page 35: Rotor & Drive Components

    Bolt, 1/2" x 1-1/2" 10174 PTO Shaft * See Breakdown * Gearbox Twine Guard 23002 Nut, 1/2" Serrated Flange 10273 Gearbox Assembly * See Breakdown * PTO Safety Shield 10421 Flat Washer, 3/8" 11667 Bolt, 3/8 x 1" 13806 Bridgeview Manufacturing Inc.

  • Page 36: Gearbox

    Gearbox Bridgeview Manufacturing Inc.
  • Page 37 O-Ring 24018 Shim, 125 x 164 x 0.1 24022 Shim, 125 x 164 x 0.3 24023 Name Plate (Bridgeview) End Cap Seal, 60 x 85 x 10 10500 Shim, 68 x 74.5 x 0.1 24024 Shim, 68 x 74.5 x 0.3 24025 Grease Zerk, 1/4"-28 Straight...

  • Page 38: Pto Shaft

    NOTE: Ensure that the PTO shaft on the machine is correct to the drawings below. Equal length CV cross (4.19") with bearing cup diameter 1.38". If the damaged PTO has different dimensions, consult the Bridgeview Manufacturing website. Bridgeview Manufacturing Inc.

  • Page 39: Twine Cutter

    17587 Twine Cutter Handle 20862 Bolt, 1/4" x 3/4" Truss Head 17638 Nut, 1/4" Serrated Flange 11812 Twine Cutter Blade 17438 Twine Cutter Holder Inside Bracket 17690 Twine Cutter Holder Outside Bracket 17691 Flat Washer, 1/4" 11666 Bridgeview Manufacturing Inc.

  • Page 40: Grates

    10007 Bolt, 3/8" x 1" 13806 Grease Zerk, 1/4"-28 x 90 degree 16389 Nut, 3/8" Serrated Flange 10271 Grate Handle Spring 19471 S-Handle 22187 Roll Pin, 3/16" x 1-1/4" 10302 Grate Adjust Handle 22023 Rubber Cover 10297 Bridgeview Manufacturing Inc.

  • Page 41: Agitators

    Lock Washer, 1/2" 14447 Socket Head Bolt, 1/2" x 3" (S/N BK6416 & up) 25952 Socket Head Bolt, 1/2" x 2-1/2" (S/N BK6415 & below) 16863 NOTE: Check the serial number (S/N) of your machine before ordering. Bridgeview Manufacturing Inc.

  • Page 42: Wings & Front Rack

    Rear Wing Gusset - Left 22430 Nut, 1/2" Serrated Flange 10273 Wing 22428 Front Rack 22427 Light Bracket - Right 22432 Rear Wing Gusset - Right 22431 Bolt, 3/8" x 1" 13806 Nut, 3/8" Serrated Flange 10271 Bridgeview Manufacturing Inc.

  • Page 43: Rear Forks

    Rear Forks Bridgeview Manufacturing Inc.
  • Page 44 Cylinder Pin, 1" x 4-1/16" 22190 Cylinder Pin, 1" x 3-1/2" 10339 Hydraulic Hose Clamp 21561 Hydraulic Hose Clamp Cap 21725 Bolt, 5/16" x 1-3/4" 21726 Cylinder Safety Lock 21860 Quick Pin 21709 Cotter Pin, 1/4" x 2" 10580 Bridgeview Manufacturing Inc.

  • Page 45: Deflector & Hose Cover

    Deflector & Hose Cover Bridgeview Manufacturing Inc.
  • Page 46 Hose Cover Front 22945 Flat Washer, 3/8" 11667 # NOTE: For machines with a rigid rubber deflector, order kit #25078 to upgrade to a flip-style deflector. @ NOTE: For machines without a front cover, order kit #23220 Bridgeview Manufacturing Inc.

  • Page 47: Front Tub Components

    Front Tub Components Bridgeview Manufacturing Inc.
  • Page 48 * Nut & O-Ring Kit 17977 * Magnet Kit 11789 Diverter Valve Plug 13657 Socket Head Bolt, 5/16" x 3" 11783 NOTE: Some parts shown are optional. Check the serial number (S/N) of your machine before ordering. Bridgeview Manufacturing Inc.

  • Page 49: Pto Holder

    Hydraulic Hose Clamp Cap, Large 21725 Hydraulic Hose Clamp Cap, Small 22182 Bolt, 5/16" x 3-1/2" 13765 Bolt, 5/16" x 3" 22844 Bolt, 5/16" x 1-3/4" 21726 Bolt, 5/16" x 1-3/8" 22183 Wiring Clamp 13629 NOTE: Quantities are as required Bridgeview Manufacturing Inc.

  • Page 50: Rear Tub Components

    Cable Clamp 13629 Nut, 5/16" Nylon Lock 11815 Junction Box * See wiring diagram * 13668 Bolt, 5/16" x 1" 20906 Bolt, 3/8" x 3/4" 11816 Slow Moving Vehicle Sign Kit * See breakdown * 22411 Grommet 21428 Bridgeview Manufacturing Inc.

  • Page 51: Slow Moving Vehicle (Smv) Sign Kit

    Slow Moving Vehicle (SMV) Sign Kit NOTE: Only the parts shown above are used on the Bale King 5100. Additional parts are included in the SMV sign kit which are not required. DESCRIPTION PART # Complete SMV Sign Kit 22411 Nut, 1/4"...

  • Page 52: Decals

    Decals DESCRIPTION PART # "BALE KING 5100" 22163 "DANGER", PTO 12219 "DANGER", Discharge 12230 "DANGER", Stand Clear of Lift 12229 AMC Member 12239 Hoop Adjustment 22165 Deflector Safety Lock 22292 Red Reflector 13324 Amber Reflector 13325 "TOTAL RATION" * 24862 * TR only Bridgeview Manufacturing Inc.

  • Page 53: Fine Chop

    Fine Chop Bridgeview Manufacturing Inc.
  • Page 54 * TR Only * 22042 Carriage Bolt, 3/8" x 1" 15718 Fine Chop Adaptor Pivot 25051 Nut, 3/8" Serrated Flange 10271 Grease Zerk 16374 Bolt, 1/2" x 1-1/4" 10240 Fine Chop Adaptor Linkage 25048 Nut, 1/2" Nylon Lock 10241 Bridgeview Manufacturing Inc.

  • Page 55: Diverter Control Box

    25079 3-way Switch 13561 Complete Hitch to Valve Harness (5100 Series) 24693 Cover-up Sticker (for "Wing/Feed") 25125 * NOTE: 1 plug is needed for each diverter valve. # NOTE: Only used on 5100TR with 3 remote kit. Bridgeview Manufacturing Inc.
  • Page 56 Complete Control Box with Harness (5100 Series) 24466 Complete Control Box with Cab to Hitch Harness (5100 Series) 11793 Square Plug for Diverter Valve 13657 4-pin Round Plug Kit 25079 3-Way Switch 13561 Complete Hitch to Valve Harness (5100 Series) 11794 Bridgeview Manufacturing Inc.

  • Page 57: Total Ration Grain Tank

    Total Ration Grain Tank Bridgeview Manufacturing Inc.
  • Page 58 Bridgeview Manufacturing Inc.
  • Page 59 Total Ration Grain Tank (S/N 25580 & up) NOTE: For tanks with S/N below 25579, contact Bridgeview for parts. DESCRIPTION PART # Total Ration Grain Tank Kit 22040 2 Remote Kit * CHOOSE ONE * 22045 3 Remote Kit * CHOOSE ONE *...

  • Page 60: Hydraulic And Electrical Schematics

    HYDRAULIC AND ELECTRICAL SCHEMATICS Hydraulics Bridgeview Manufacturing Inc.
  • Page 61 Bridgeview Manufacturing Inc.
  • Page 62 Bridgeview Manufacturing Inc.
  • Page 63 Bridgeview Manufacturing Inc.
  • Page 64 Bridgeview Manufacturing Inc.
  • Page 65 Bridgeview Manufacturing Inc.
  • Page 66 Bridgeview Manufacturing Inc.
  • Page 67 Bridgeview Manufacturing Inc.
  • Page 68 10162 Adaptor, 6MB-6MJ90 10201 Adaptor, 6MJ90BH 10187 Adaptor, 6MJ-6FJX90 12162 Adaptor, 6MB-6MJ Orifice (1/32") 17436 Adaptor, 6MB-6FB * Serial Numbers BK5516 & below * Adaptor, 12MB-8MJ 25937 NOTE: Quantities vary depending on machine set-up. Order as required. Bridgeview Manufacturing Inc.
  • Page 69 6FJX-6FJX90 3/8" 8.5" OAL 6FJX-6FJX NOTE: Quantities vary based on machine set-up. Hoses are not available for sale. Use the information above to have replacement hoses made up locally. * NOTE: For Serial Numbers BK5516 & below Bridgeview Manufacturing Inc.

  • Page 70: Lights & Electrical

    Lights & Electrical Diverter Controls Bridgeview Manufacturing Inc.
  • Page 71 Lights Bridgeview Manufacturing Inc.
  • Page 72 Junction Box: S/N BK6359 - up Bridgeview Manufacturing Inc.
  • Page 73 Junction Box: S/N BK5426 - 6358 Bridgeview Manufacturing Inc.

  • Page 74: Notes

    --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- --------------------------------------------------------------------------------------------------------------------- Bridgeview Manufacturing Inc.

This manual is also suitable for:

Bale king 5100trBale king 8100Bale king 5200Bale king 5200tr

Table of Contents