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IS97180-ENG - K800PB/G-CW45-CA0
18 November 2019 - Revision 2
CAUTION : Read instructions thoroughly and completely prior to beginning installation.
Installation instructions for separable coupling connector
For installation on a 480TB, 484TB or 489TB tee connector or a
Only to be used on copper wire screened cable with extruded semi-conductive screen
For installation on a 480TB, 484TB or 489TB tee connector or a 800PB, 804PB
or 809PB coupling connector tightened with a clamping screw (type 1)
- Supersedes edition of
K800PB/G
800PB, 804PB or 809PB coupling connector.
and conductors of copper or aluminium.
clamping
screw
OR tightened with a stud and flange nut (type 2)
OR
M16
flange nut
This product should be installed only by competent personnel trained in good safety practices involving
high voltage electrical equipment. These instructions are not intended as a substitute for adequate
training or experience in such safety practices. These instructions do not attempt to provide for every
possible contingency. Failure to follow these instructions could result in damage to the product and
serious or fatal injury. IMPORTANT : Cable and associated apparatus must be de-energised, locked out,
and tagged prior to product installation.
28 September 2018
Up to 24 kV
OR
Page 1 of 14
clamping
screw
M16
flange nut
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Related Manuals for Nexans EUROMOLD K800PB/G
Summary of Contents for Nexans EUROMOLD K800PB/G
- Page 1 IS97180-ENG - K800PB/G-CW45-CA0 18 November 2019 - Revision 2 - Supersedes edition of 28 September 2018 Page 1 of 14 CAUTION : Read instructions thoroughly and completely prior to beginning installation. Installation instructions for separable coupling connector K800PB/G Up to 24 kV For installation on a 480TB, 484TB or 489TB tee connector or a 800PB, 804PB or 809PB coupling connector.
- Page 2 Page 2 of 14 Check if the diameter over cable core insulation is in accordance with the cable reducer range as indicated in table below: Dia. over core insulation (mm) Cable reducer size (see label on cable reducer) 19.0 CA0-11 12.0 CA0-15 16.0...
- Page 3 Page 3 of 14 NB : Only one phase is shown in these instructions. Make off all three phases the same way. Use a cable conversion kit for 3-core cables. EQUIPMENT Separable tee connector first male connector HERE edge of the outer sheath cut back point of...
- Page 4 Page 4 of 14 CABLE PREPARATION semi-conductive screen core insulation 1 Check distance of 200 mm. 2 Remove the semi-conductive screen to a point 30 mm from the outer sheath. For extruded easy strip semi-conductive screen: Cut squarely taking care not to cut the core insulation. For bonded extruded semi-conductive screen: Use an appropriate pencilling tool.
- Page 5 Page 5 of 14 INSTALLATION OF THE CABLE REDUCER For conductor sizes 16 up to 150 mm² core insulation cable reducer lubricate remove protective cable reducer tape marker adhesive tape 1 Lubricate* the indicated area: core insulation, semi-conductive screen, water sealing mastic and inner surface of the reducer.
- Page 6 Page 6 of 14 TIGHTENING OF THE CONTACT Compression type contacts (Type TBC-X) Please refer to the crimp chart supplied with the contact. deep indent crimping DIN crimping contact palm conductor contact equipment bushing 1 For aluminium conductors : before installing the conductor contact, wire brush the conductor. 2 Fit the contact on to the conductor.
- Page 7 Page 7 of 14 Mechanical type contacts (Type TMBC-X) Before tightening conductor contact contact palm holding tool cable reducer equipment bushing 1 For aluminium conductors : before installing the conductor contact, wire brush the conductor. 2 Insert, if necessary, the centre ring into the contact barrel according to the table in the contact installation instruction.
- Page 8 Page 8 of 14 COUPLING CONNECTOR INSTALLATION ON TEE CONNECTOR Type 1 clamping screw basic protective insulating plug Type 2 earthing lead basic insulating flange nut protective plug In case the tee connector has been already installed Separable tee connector (otherwise proceed to step no.
- Page 9 Page 9 of 14 30 Nm M16 stud 8 mm socket 13 mm wrench 8 mm hex key equipment bushing 1/2" - 12,7 mm torque wrench 6 Install M16 threaded stud into the bushing interface. 7 Using a 13 mm wrench or a hex key of 8 mm, tighten the stud exerting 30 Nm (3 kgm or 22,1 foot-pounds). lubricate connector housing...
- Page 10 Page 10 of 14 equipment bushing 50 Nm L≥70 mm contact 8 mm socket 8 mm hex key 1/2" - 12,7 mm torque wrench contact a Insert the contact rod on to the threaded stud. z Use a torque wrench with a 8 mm socket and an hex key of 8 mm and tighten exerting 50 Nm (5 kgm or 36,9 foot-pounds) of torque.
- Page 11 Page 11 of 14 Type 1: clamping screw equipment bushing lubricate contact coupling connector e Clean and lubricate* both female tee connector interface and male interface of the coupling connector. r Push the coupling connector on to the contact rod of the tee connector. Take care not to damage the contact rod during installation of the coupling connector.
- Page 12 Page 12 of 14 Type 2: flange nut equipment bushing 30 Nm contact stud coupling connector u Install the M16 threaded stud into the contact rod. i Using a 13 mm wrench or a hex key of 8 mm, tighten the stud exerting 30 Nm (3 kgm or 22,1 foot-pounds). In order to achieve the correct applied torque ensure that there is no lubricant on the threaded parts.
- Page 13 Page 13 of 14 INSTALLATION OF INSULATING PLUG equipment bushing lubricate 30 Nm 22 mm basic 6-point socket insulating plug 1/2" - 12,7 mm coupling torque wrench connector 1 Clean and lubricate* the insulating plug and the female interface of the coupling connector. 2 Insert the plug into the connector and tighten assembly: use a torque wrench with a 6-point socket of 22 mm and tighten exerting 30 Nm (3 kgm or 22,1 foot-pounds) of torque.
- Page 14 - Do not allow hydrocarbon oils or solvents to contaminate the E.P.D.M. rubber. In the event of contamination, wipe the surface clean with a dry cloth. Nexans Network Solutions NV - div. EUROMOLD Zuid III - Industrielaan 12 B-9320 EREMBODEGEM-AALST – BELGIUM Tel: +32 (0)53/85 02 11 –...