Secure The Balance Plate; Attach The Sealing Compound To The Roof Of The Driver's Cabin; Install The System In The Roof Hatch - Waeco CoolAir CA-800-Mercedes-2 Installation Manual

CA-800-Install.book Seite 28 Mittwoch, 20. Februar 2008 12:28 12
Installation

6.2.3 Secure the balance plate

➤ Position the balance plate on the system. To do this, place the four
thread bolts through the four slots in the balance plate.
The balance plate adjusts the roof air conditioner to the specific require-
ments of each vehicle.
➤ Screw one M8 nut each + spring washer + washer (see fig. 3 on
page 3, Pos. 1-3) on to the four thread bolts.
Turn the nuts by hand. The nuts are tightened at a later stage.
6.2.4 Attach the sealing compound to the roof of the driver's
cabin
Make sure that the surface for sticking sealing compound between the ba-
lance plate and the roof of the driver's cabin is clean (free from dust, oil,
etc.).
➤ Stick the 2.5 m long insulating tape (25 x 25 mm) along the contour of
the roof hatch on the roof of the driver's cabin (see fig. 4 on page 4).
➤ Apply a plastic, non-hardening sealing compound (for example, Sika-
Lastomer-710) to the impact edge and the top edge of the insulation
tape.

6.2.5 Install the system in the roof hatch

➤ Position the system in the sunroof opening centrally and in the direc-
tion of travel (see fig. 1 on page 3). The eight fastening bolts for the
balance plate must be put into the drill holes positioned by the manuf-
acturer around the sunroof opening.
Make sure the roof air conditioner is centred perfectly. The seal must be
applied continuously around the roof air conditioner after placing it on the
roof of the vehicle. This is the only way to ensure a tight seal.
➤ on the roof of the vehicleScrew one self-locking M8 nut each + washer
(see fig. 5 on page 4, Pos. 2 and 1) on to the eight fastening bolts.
Tighten the nuts with a torque of 10 Nm to attach the system.
➤ Tighten the four M8 nuts on the thread bolts (see fig. 3 on page 3,
Pos. 6) by hand again.
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