Tiger BENGAL BRUTE JD 62-6420 CAB Operating Instructions Manual

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BENGAL BRUTE
ASSEMBLIES
JD 62-6420
CAB
Current as of 01/30/2012
PARTS LISTING WITH
MOUNTING AND OPERATING
INSTRUCTIONS
Tiger Corporation
3301 N. Louise Ave.
Sioux Falls, SD 57107
1-800-843-6849
1-605-336-7900
www.tiger-mowers.com
06011000

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  • Page 1 BENGAL BRUTE ASSEMBLIES JD 62-6420 Current as of 01/30/2012 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www.tiger-mowers.com 06011000...
  • Page 2 TO THE OWNER / OPERATOR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly at- tached to minimize the chance of accidents.
  • Page 3 • Classify the problem • Hydraulic, electrical or mechanical - Read the trouble shooting section • Tractor or Truck chassis - Contact vehicle dealer • If unable to correct the problem yourself, contact your local Tiger Dealer after gathering: • Machine model _______________________ •...
  • Page 5: Table Of Contents

    PARTS SECTION______________________________________ COMMON PARTS SECTION____________________________ WARRANTY INFORMATION_____________________________ This symbol means: CAUTION – YOUR SAFETY IS AT RISK! When you see this symbol, read and follow the associated instructions carefully or personal injury or damage may result. Tiger is a registered trademark.
  • Page 7: Safety Section

    SAFETY SECTION Safety Section 1-1...
  • Page 8 SAFETY A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner / operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
  • Page 9 SAFETY PELIGRO! Si no lee Ingles, pida ayuda a alguien que LEA EL si lo lea para que le traduzca las medidas INSTRUCTIVO! de seguridad. (SG-3) Never operate the Tractor or Implement until you have read and DANGER! completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement.
  • Page 10 SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the Tractor while the tractor is moving.
  • Page 11 SAFETY WARNING! The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment. (SG-16) CAUTION! PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA- NENT HEARING LOSS! Tractors with or without an Implement at- tached can often be noisy enough to cause permanent hearing loss.
  • Page 12 SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is off before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
  • Page 13 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely. Before operating the Tractor or Imple- ment, an operator on prescription or over-the-counter medication must consult a medical professional regarding any side effects of the medi- cation that would hinder their ability to operate the Equipment safely.
  • Page 14 SAFETY DANGER! The rotating parts of this machine have been designed and tested for rugged use. However, the blades could fail upon impact with heavy, solid objects such as metal guard rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high velocities.
  • Page 15 SAFETY WARNING! Do not mow with two machines in the same area except with Cab tractors with the windows closed. (SGM-11) Rotary and Flail Mowers are capable under adverse conditions of DANGER! throwing objects for great distances (100 yards or more) and causing serious injury or death.
  • Page 16 SAFETY Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work.
  • Page 17 These parts are made and tested to Tiger specifications. Non-genuine “will fit” parts do not consistently meet these specifications. The use of “will fit” parts may reduce mower performance, void mower warranties and present a safety hazard.
  • Page 18 SAFETY PART NO. LOCATION 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 00769737 MOWER DECK Safety Section 1-12...
  • Page 19 SAFETY PART NO. LOCATION 00758194 MOWER DECK 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANK Safety Section 1-13...
  • Page 20 SAFETY PART NO. LOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECK Safety Section 1-14...
  • Page 21 SAFETY PART NO. LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK, MAIN BOOM 18.25” x 10” 31523 HYDRAULIC TANK 13.5” x 7” 31513 Safety Section 1-15...
  • Page 22 SAFETY PART NO. LOCATION 27001 INSIDE OF CAB 31935 INSIDE OF CAB 32707 HYDRAULIC TANK 42350 MOWER DECK Safety Section 1-16...
  • Page 23 SAFETY PART NO. LOCATION 32708 HYDRAULIC TANK 32709 INSIDE OF CAB 33224 MOWER DECK 33438 MAIN BOOM Safety Section 1-17...
  • Page 24 SAFETY PART NO. LOCATION 06550012 INSIDE OF CAB 33743 INSIDE OF CAB Safety Section 1-18...
  • Page 25 SAFETY PART NO. LOCATION 42399 REFLECTIVE TAPE MOWER DECK AMBER 4240006 REFLECTIVE TAPE MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT Safety Section 1-19...
  • Page 26 SAFETY PART NO. LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK 6T3225 INSIDE OF CAB Safety Section 1-20...
  • Page 27 SAFETY PART NO. LOCATION 6T3230 INSIDE OF CAB 6T3231 INSIDE OF CAB 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECK Safety Section 1-21...
  • Page 28 SAFETY PART NO. LOCATION 6T3237 INSIDE OF CAB 06550008 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3249A MOWER DECK 6T3261 MOWER DECK Safety Section 1-22...
  • Page 29 SAFETY TB1011 MOWER DECK 34852 HYDRAULIC TANK Safety Section 1-23...
  • Page 30 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 00776031 ROUND MANUAL CANISTER 33997 DECAL, SHEET, MANUAL CANISTER DECAL DECAL DECAL AVAIL SPECIFIC PRODUCT MANUAL 33753 E M I SAFETY MANUAL 34296 FRONT ADHESIVE PAD 34297 REAR ADHESIVE PAD 6T1823 ZIP TIE 14”...
  • Page 31: Federal Laws And Regulations

    SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S.
  • Page 32 SAFETY Safety Section 1-26...
  • Page 33: Assembly / Mounting Section

    JD6X20 - BENGAL BRUTE ASSEMBLY SECTION Assembly Section 2-1...
  • Page 34: Tractor Preparation

    Always use a floor jack, hoist or fork lift to lift and raise heavy parts. Read and understand the entire assembly section instructions before attempting to mount your Tiger mower. Refer to the parts section of this manual for detailed illustrations to locate all parts.
  • Page 35 FRONT CRANKSHAFT PULLEY Tiger has found that the front crankshaft pulley used by JD will not allow for the installation of a front drive system. You will need to order a different pulley, washer and bolt from John Deere to allow for a front drive to be installed on your tractor.
  • Page 36 ASSEMBLY DRIVESHAFT & FRONT PUMP MOUNTING Install spacer plate on tractor engine using bolts and lockwashers as shown in parts section. Grease sleeve section of the driveshaft and install from the side of the engine compartment. Once you have the sleeve section in place, bolt to spacer plate using bolts and lockwashers as shown in parts section.
  • Page 37 ASSEMBLY POLYCARBONATE SAFETY WINDOW NOTE: Installing a boom mower requires that all of the right side windows be replaced, or protected with a polycarbonate window. This should be done before mounting the main frame. 1. Disconnect gas shock at door. Remove the right side cab door/window glass from tractor cab by removing hinge pins.
  • Page 38 ASSEMBLY MAIN FRAME INSTALLATION With an overhead hoist and / or jack-stands, raise one side of the frame up to the correctly matching mounting holes. Install capscrews and all other hardware as shown in main frame parts section to secure the sides of the main frame to the tractor casting, DO NOT tighten at this time.
  • Page 39 ASSEMBLY CABLE VALVE MOUNTING PLATE (CAB) Align the mounting bracket to the existing holes on top of the tractor remote valve at the rear of the tractor. Secure the bracket to the tractor with hardware shown in the parts section of the manual.
  • Page 40 ASSEMBLY CABLE CONTROL LEVER STAND On the corner cab post, mark a point at 1-3/8” from the windshield and 22-1/2” from the floor; then cut a 3/4” diameter hole through the outer plastic shell. This will expose a threaded steel boss to attach the control box support bracket.
  • Page 41 ASSEMBLY WIRE ACCESS FOR SWITCH BOX (CABLE) Refer to the parts section for wiring diagrams. Remove right side cowl panel, tach panel, and hour meter panel for access to the wires. Route the red wire from the switch box to the bare electrical plug in the fuse box, or other un-used “keyed”...
  • Page 42 ASSEMBLY *NOTE ON HUSCO CONTROL VALVES* Manual, cable controlled (Husco control valve) boom mowers require check valves with inte- gral restricting orifice (#06502036) installed in the control valve work ports that are connected to the gland ends of the main and secondary boom cylinders. This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders, but restricts flow out of the cylinder, thereby providing proper boom control.
  • Page 43 ASSEMBLY JOYSTICK SWITCH BOX WIRING Refer to the parts section for wiring diagram to hook up the switch box. Cover the four wires (1-white / 2-green / 1-red) from the on / off terminal of the switch box with plastic wire wrap provided.
  • Page 44 ASSEMBLY JOYSTICK SWITCH BOX MOUNTING Locate the 2 holes in the right front corner of the cab frame. These will be the mounting holes for the 2 mounting bolts of the switch box bracket. See picture below. Mount the bracket using the hardware supplied, as noted in the parts section.
  • Page 45 Locate the pressure port on the end cap and remove the plug (refer to the illustration below and the Parts Section pages for position of the pressure port). After the plug is removed then install 22mm adapter. Next connect a 1/2” hose from the tractor remote valve to the Tiger valve. (ASM-JD-0212)
  • Page 46 Install the end cap onto the remote valve as shown. This end cap is a Tiger custom part to obtain proper operation of the lift valve. Locate the plug on the end cap for the load sense, and remove the plug. Install a 1/4” hose from the end cap to the Tiger valve.
  • Page 47 ASSEMBLY LOAD SENSE LINE INSTALLATION - MANUAL (2004 UPDATE) To install the load sense line from a Husco valve to the tractor remote valve, first locate the load sense port located on the bottom of the end cap. Remove the plug and install 14mm elbow, then attach the 1/4”...
  • Page 48 (ASM-SLCTR VLV INSTLN-0001) FILLING HYDRAULIC RESERVOIR Refer to the maintenance section for filling specifications and hydraulic oil requirements. NOTE: Starting or running your Tiger mower before filling reservoir will cause serious damage to hydraulic pump. (ASM-C-0004hydro resrv) SIDE HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank filter as shown in the Parts Section illustration.
  • Page 49 ASSEMBLY TEMPERATURE GAUGE MOUNTING (OPTIONAL) Mount the temperature gauge where it is clearly visible to the operator. Attach the green (-) wire from the negative post on the gauge to a grounded bolt on the tractor frame. Remove paint if needed to make a good ground. Remove the pipe plug from the side of the hydraulic reservoir and install the temperature sensor using thread sealing tape.
  • Page 50 ASSEMBLY BENGAL BRUTE HOSE ROUTING (Continued) Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp.
  • Page 51 ASSEMBLY (ASM-C-0094) Assembly Section 2-19...
  • Page 52 ASSEMBLY GREASELESS BEARING INSTALLATION It is recomended that grease is to be applied to the bore to aide in insertion of the greaseless bearing. (ASM-GRSLSS BRNG-0009) Assembly Section 2-20...
  • Page 53 ASSEMBLY RS AXLE BRACE MOUNTING The rear stow axle braces are to be mounted under the rear axle of the tractor. The other end of the axle brace mounts on the outside of the lower rear corners of the main frame. After attaching the boom rest, it should fit tightly and level under the tractor.
  • Page 54 ASSEMBLY SWIVEL BRACKET MOUNTING Install the boom swivel bracket onto the boom mounting bracket with the swivel pin. Secure the pin in place using the capscrews, etc. through the hole in the boss and pin. NOTE: The head of the capscrew must be toward the front of the tractor. Install all new swivels and fittings on the swing cylinder with swivel openings facing each other.
  • Page 55 ASSEMBLY DECK ATTACHMENT The pivot assembly is used to attach the head to the secondary boom. Install the deck pivot cylinder using the pins and hardware, which is illustrated in the common section. Connect the fittings and hoses from the pivot cylinder to the small preformed tubes on the boom arm.
  • Page 56 ASSEMBLY WHEEL WEIGHT MOUNTING For all tractors using a boom mower, a wheel weight will be required for the rear left side wheel. It will be necessary to mount the weight in the wheel using the long capscrews, lockwashers, flatwashers, spacers (if applicable), and hex nuts per the diagram in the parts section.
  • Page 57 ASSEMBLY BOOM JOYSTICK CONTROL CALIBRATION SUB-D This Danfoss PVG32 control valve is now equipped with higher-resolution actuators on Main Boom, Secondary Boom, Deck Roll, and Swivel functions. These actuators have “active fault monitoring”. The Deck Shield section does not have “active fault monitoring”. The joystick is unchanged and provides a ratio-metric voltage signal.
  • Page 58 ASSEMBLY Run tractor at normal operating RPM to adjust the settings as follows. Set the dead band compensation potentiometer first. Set the dead band compensation potentiometer at 50%, or halfway between full clockwise and full counter-clockwise. Setting Signal Adaptation Potentiometers: Disconnect the Deutsch connectors from the actuators of the valve.
  • Page 59 ASSEMBLY MAIN BOOM: “A” Port, Boom UP: 7-9 Seconds (Note: Extend secondary boom completely; roll deck to be level with ground, and lower main boom until deck is on ground. Now index main boom “up” function and determine the time required for main boom to rise completely.) “B”...
  • Page 60 ASSEMBLY (ASM-DF CALIBRATION LRS-0001) Assembly Section 2-28...
  • Page 61: Operation Section

    ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator. These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to be maintaned in good condition as a reminder to the operator, and should be replaced if damaged.
  • Page 62 ASSEMBLY Assembly Section 2-30...
  • Page 63: Operation Section

    OPERATION SECTION Operation Section 3-1 ©2011 Alamo Group Inc.
  • Page 64 TIGER BOOM MOWER OPERATING INSTRUCTIONS Tiger Booms are manufactured with quality material by skilled workers. The Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications. The boom and heads are equipped with safety warning decals, protective deflectors, shields, and other safety features to provide operator and passerby protection, however, no shielding is 100% accurate.
  • Page 65: Operator Requirements

    OPERATION 1.OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
  • Page 66: Tractor Requirements

    OPERATION 2.TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit, the tractor must also be properly equipped to provide operator protection, to alert approaching vehicle drivers of the tractor’s presence, and to ensure tractor stability when mowing with the boom fully extended. Tractor Requirements and Capabilities •...
  • Page 67 OPERATION Never operate the Tractor and Mower Unit without an OPS (Operators Protective Structure) or Cab to prevent injury from objects thrown from ground or from overhead trimming. Stop mowing if workers or passersby are within 300 feet. (SBM-9) 2.3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle (SMV)
  • Page 68: Getting On And Off The Tractor

    OPERATION 2.4 Tractor Ballast To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force (weight) of 1500 lbs. on the ground when the tractor is on level ground, its boom is fully extended and the mower head is horizontal and two feet above the ground.
  • Page 69 OPERATION 3.1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you.
  • Page 70: Starting The Tractor

    OPERATION 4.STARTING THE TRACTOR The operator must have a complete understanding of the placement, function, and operational use of all tractor controls before starting the tractor. Review the tractor operator’s manual and consult an authorized dealer for tractor operation instructions if needed. Essential Tractor Controls: •...
  • Page 71: Connecting Attaching Heads To The Boom

    OPERATION 5.CONNECTING ATTACHING HEADS TO THE BOOM 1. Start by attaching the pivot bracket(3) to the boom(1) using pin(5) and hardware. Next attach the cylinder to the pivot bracket(3) using pin(8) and roll pins. 2. Then attach the dogleg(4) to the mower(2) using pin(7) and hardware.
  • Page 72 OPERATION Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have attaching hardware. Serious injury may occur from not maintaining this machine in good working order.
  • Page 73 OPERATION 6.2 Boom Unit Pre-Operation Inspection and Service Inspect and service the boom arm and head prior to operation. Damaged and/or broken parts should be repaired and/or replaced immediately. To ensure the unit is ready for operation, conduct the following: OPS-B- 0020 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts.
  • Page 74 OPERATION Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work.
  • Page 75 OPERATION Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and fuel are explosive and their presence could present a hazard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene.
  • Page 76 OPERATION ROTARY HEAD INSPECTION • Inspect blades and blade bolts for looseness and excessive wear. Rotate to 90° to make for checking easier. Replace damaged, worn, and missing blades as complete sets to maintain rotary balance. • Ensure motor bolts and nuts are tightened to the appropriate torque.
  • Page 77 OPERATION FLAIL HEAD INSPECTION • Inspect blades and blade bolts for looseness and excessive wear. Rotate to 90° to make for checking easier. Replace damaged, worn, and missing blades as complete sets to maintain cuttershaft balance. • Ensure rubber deflectors are in position and not damaged.
  • Page 78 OPERATION 6.3 Cutting Component Inspection Inspect blade pan and blade assembly for the following: OPS-U-0031 Inspect the Blades daily for abnormal wear. REPLACE BOTH BLADES on that carrier IMMEDIATELY if either blade has: • Become bent or deformed from it’s original shape or •...
  • Page 79 OPERATION Tractor PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
  • Page 80 OPERATION Boom PRE-OPERATION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
  • Page 81 A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions. The main control valve on the Tiger Boom Mower has four sections with tapered spools, located near the right side of the steering wheel.
  • Page 82 OPERATION 6.4 Switchbox The Safety Shield lever opens and closes the shield located on the front of the cutter head. When moving at or near the ground, always have the shield in th closed position. When mowing in the brush or in trees above ground level the shield may be opened for easier cutting.
  • Page 83 OPERATION LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLL Boom Operation Section 3-21 ©2011 Alamo Group Inc.
  • Page 84 OPERATION LEVER #4 BOOM SWIVEL LEVER #5 BOOM SHIELD Boom Operation Section 3-22 ©2011 Alamo Group Inc.
  • Page 85 Install the manual valve handle onto valve and operate the functions individually to stow boom. After boom is stowed in rest, transport the unit to the maintenance facility and contact your Tiger dealer for assistance. DO NOT attempt to operate the valve manually for mowing operations! Note: Pushing manual valve handles “out”...
  • Page 86 OPERATION 7.1 Switch Box and Joystick Control The diagrams below and on the next page show the functions that are performed through the use of the joystick controller. The Safety Shield switch opens and closes the shield located on the front of the cutter head. When moving at or near the ground, always have the shield in the closed position.
  • Page 87 OPERATION Joystick Control JOYSTICK FWD/BACK MOVES MAIN BOOM Boom Operation Section 3-25 ©2011 Alamo Group Inc.
  • Page 88 OPERATION JOYSTICK LEFT/RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL Boom Operation Section 3-26 ©2011 Alamo Group Inc.
  • Page 89: Driving The Tractor And Implement

    OPERATION RIGHT JOYSTICK ROLLER WHILE PRESSING BUTTON MOVES BOOM KNUCKLE ON A LEGAL REAR STOW BOOM SHIELD SWITCH(on switch box) OPERATES SAFETY SHIELD 8.DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement.
  • Page 90 OPERATION Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency.
  • Page 91 OPERATION Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly.
  • Page 92 OPERATION 8.2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition. Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking. FOR MOST DRIVING AND OPERATING CONDITIONS, THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION.
  • Page 93 OPERATION 8.3 Driving the Tractor and Boom Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor. Never operate the tractor at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency.
  • Page 94: Operating The Boom Unit And Attached Head

    OPERATION Never Leave the mower unattended while the head is in the raised position. The mower could fall causing serious injury to anyone who might inadvertently be under the mower . (SBM-4) Always keep a careful lookout and use extreme care when working around overhead obstructions.
  • Page 95 OPERATION Avoid mowing in reverse direction when possible. Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse. Mow only at a slow ground speed where you can safely operate and control the tractor and mower. Never mow an area that you have not inspected and removed debris or foreign material.
  • Page 96 OPERATION Mow at the speed that you can safely operate and control the tractor and mower. The correct mowing speed depends on terrain condition and grass type, density, and height of cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be avoided.
  • Page 97 OPERATION 9.4 Mower Operation The rotating parts in this machine have been designed and tested for rugged use. However, they could fail upon impact with heavy solid objects-such as steel guard rails, concrete abutments,etc., causing them to be thrown at a very high velocity. Never allow cutter head to contact such objects. Inspecting the cutting area for such objects and removing them prior to mowing can help eliminate these potiential hazards.
  • Page 98 OPERATION For cutting brush, it is usually best to stop the tractor and swivel the boom and mower into foilage. The horizontal positioning action of the boom is designed to position the cutting head and provide a limited pressure relief when excessive pressure is applied to the boom. DO NOT use excessive force when positioning cutting head into heavy branches or stumps.
  • Page 99 OPERATION When cutting trees and brush approach material to be cut with the head perpendicular to material. The cutting edge of the blades should be the only elements in contact with material. The blade bar should not contact with material. The mower head blades should...
  • Page 100 OPERATION Do not allow knives to cut down to the ground. Position ground roller to maintain knife arc at a minimum of 2 inches above the ground. Knife contact or lug contact with ground will cause permanent damage to cutter shaft, knives, and knife attachment parts. 9.7 63”...
  • Page 101 OPERATION 9.8 Shutting Down the Attached Head- For Standard Equipment To shut down attached mower head, first bring the tractor to a complete stop. Decrease engine RPM to idle then disengage cutterhead. The mower head will come to a complete stop within a suitable amount of time.
  • Page 102 OPERATION 10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service. The following are suggested storage procedures: • Thoroughly clean all debris from boom and head to prevent damage from rotting grass and standing water.
  • Page 103 OPERATION 11.1 Placing Boom Arm on Boom Arm Rest - For Standard Equipment Before transporting tractor between locations, idle the tractor engine, disengage the attached head, and wait for all head motion to come to a complete stop. Place the boom in its storage cradle rest support and then turn the joystick master switch to the OFF position.
  • Page 104 OPERATION 11.2 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways. The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor’s presence. Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you, therefore, you must look out for them.
  • Page 105 OPERATION When operating public roads, have consideration for other road users. Pull to the side of the road occasionally to allow all following traffic to pass. Do not exceed the legal speed limit set in your state or municipality for agricultural tractors. Always stay alert when transporting the tractor and mower on public roads.
  • Page 106 OPERATION 11.3 Hauling the Tractor and Implement Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through.
  • Page 107 The tractor and the mower head should now be chained down securely to the trailer bed. If any part of this operating section, or any other section of this manual is not completely understood, contact your Tiger dealer or the address on the cover of this manual for assistance! Boom Operation Section 3-45 ©2011 Alamo Group Inc.
  • Page 108 OPERATION Boom Operation Section 3-46 ©2011 Alamo Group Inc.
  • Page 109: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 4-1 ©2011 Alamo Group Inc.
  • Page 110: General Instructions

    Regular maintenance at the intervals mentioned will result in the maximum efficency and long life of the Tiger Mower. When you purchase a Tiger Mower you also acquire another valuable asset, Tiger’s parts organization. Our rapid and efficent service has guaranteed the customer satisfaction for many years.
  • Page 111 MAINTENANCE Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. (SG-8) Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement. Place the Mower Head on the ground or securely supported on blocks or stands, disengage the PTO, and turn off the engine.
  • Page 112: Regular Maintenance

    MAINTENANCE Regular Maintenance The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. Refer to the Detailed Maintenance section for futher instructions on greasing. Copy and use the Daily Maintenance sheet located at the end of this section.
  • Page 113 MAINTENANCE WEEKLY OR EVERY 40 HOURS ITEM SERVICE COMMENTS Rotary Spindle Lubricate Every 40 hours or weekly WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Change Change after first 50 Filter hours only, then every 10 micron filter) 500 hours or yearly In-Line High Pressure Change...
  • Page 114: Troubleshooting

    MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1. Loose Bolts 1. Check all bolts and tighten to recommended torque specs. 2. Cutter assembly 2a. Check for damage blades, disc Unbalanced or cutter shaft. Replace if needed. 2b. Check for wire, rope, etc. entangled in the cutter assembly Mower will not lift 1.
  • Page 115 MAINTENANCE TROUBLESHOOTING (CONTINUED) SYMPTOMS CAUSE REMEDY Motor runs but 1. Belts Inspect belts and pulleys. Replace will not cut. belts and repair as needed. 2. Tensioner Adjust tensioner nut flat washer washer is flush with top of guide. Mower turns slowly 1.
  • Page 116 MAINTENANCE Boom Maintenance Section 4-8 ©2011 Alamo Group Inc.
  • Page 117 Deck Boom Pivot & Grease Lithium Complex Mobilgrease CM-S Deck Stop Adjustment Gun Extreme Pressure Rotary & Flail) NLGI-ISO 320 Deck Spindle(Rotary) Grease Tiger Spindle Lubricant Mobilith SHC 220 part number 06540000 Boom Maintenance Section 4-9 ©2011 Alamo Group Inc.
  • Page 118 The proprietry UV and Abrasion Resistant Surface coating on SHIELDS SUPERCOATED polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. Tiger Corp. polycarbonate is SUPERCOATED on both sides. CLEANING THE SUPERCOAT HARD-COAT Wash with a mild solution of soap or detergent and lukewarm water.
  • Page 119 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface., shut ”OFF”, and allow sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather. Do not place face over opening when removing breather.
  • Page 120 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de- pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag.
  • Page 121 MAINTENANCE GREASING GROUND ROLLER SHAFT-FLAIL Locate grease zerks on eack end of roller tube at lower end of head. Normal conditions require one or two pumps in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications. This is to be done with a standard grease gun daily or at 8 hour intervals.
  • Page 122 Adjust bolt out until the head just touches the boom, and tighten lock nut. NOTE: Bolt should not hit boom before cylinder reaches full travel. GREASING SPINDLE Locate grease fitting on inside of deck housing. Inject Tiger Spindle Lubricant, part number 06540000 into spindle housing. Fill with lubricant until lubricant weeps out of top spindle seal.
  • Page 123 MAINTENANCE TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 8 hours of service. Torque the (6) bolts shown below to 357 dry or 315 ft. lbs. lubricated. GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth.
  • Page 124 MAINTENANCE DRIVE SHAFT YOKE, U-JOINT STUB SHAFT WIth engine stopped, inject Lithium-Complex extreme pressure grease confirming to NLGI2-ISO 320 specifications into universal joints and slip yoke until grease appears at the seal. Grease them daily or every 8 hours. GREASING THE BOOM SWIVEL Locate the zerks on the main swivel boss (if applicable), main boom pivot boss (if applicable) and on both ends of the boom swivel cylinder.
  • Page 125 MAINTENANCE GREASING BOOM CYLINDER(S) PIVOT POINTS Locate the zerk on the butt end tang of cylinder and on rod end tang. Inject Lithium-Complex Extreme Pressure grease confirming to NLGI2-ISO 320 specifications until grease begins to protrude from ends. This procedure is to be used on the main boom cylinder, secondary boom cylinder, deck pivot, and swivel cylinders daily or at 8 hour intervals.
  • Page 126 MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness, daily. Blades should be replaced when they are worn excessively, bent, deformed, or out of balance. Blades should always be replaced in pairs. Blades of different weights can cause serious imbalance and damage to the machine and personnel.
  • Page 127: Rotary Knife Replacement

    MAINTENANCE ROTARY KNIFE REPLACEMENT Be sure you have a complete matching set of new knives for replacement. Remove knives and inspect holes for damage. Also watch for cracks in the disk (if applicable) around the holes. Lube threads with anti-seize. Install bolts through knife and disk from bottom side of disk/blade bar. Install new self-locking nuts and torque them to 800 ft.
  • Page 128 MAINTENANCE Flail Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Wear inside the blade bolt hole, or •...
  • Page 129 MAINTENANCE Blade Pins and D-Ring Inspection Blade Pins and D-Rings daily for wear or damage as follows: Inspect the Blade pins and D-Rings daily for abnormal wear. Make sure the cotter pins are in place and properly spread. REPLACE BLADE Pins and D-Rings IMMEDIATELY if they have: •...
  • Page 130: Flail Axe Blades Inspection

    MAINTENANCE Flail Axe Blades Inspection Inspect the Blades daily for abnormal wear. REPLACE ALL BLADES on the carrier IMMEDIATELY if any blades have: • Become bent or deformed from its original shape, or • Oval shape wear inside the blade bolt hole, or •...
  • Page 131 MAINTENANCE Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows: Inspect the Blade Bolt daily for abnormal wear. REPLACE ALL BLADE BOLTS on the carrier IMMEDIATELY if any bolts have: • Visible cracks or •...
  • Page 132: Parts Section

    MAINTENANCE 50” FLAIL KNIFE BLADE REPLACEMENT If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe knife can cause severe vibration and possible damage to the mower. The knife should not be welded on for any reason.
  • Page 133 MAINTENANCE THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts, while servicing. Boom Maintenance Section 4-25 ©2011 Alamo Group Inc.
  • Page 134: Bearing Adjustment

    Position the spindle housing horizontally with the drain hole oriented “up”. Grease through the zerk with Tiger Spindle Lubricant (part number 06540000) until the grease purges from the drain hole. Install the plug into the drain hole. BEARING ADJUSTMENT...
  • Page 135: Boom Cylinder Removal And Replacement Instructions

    MAINTENANCE Boom Cylinder Removal and Replacement Instructions Clear the area of all personnel before lowering the boom mower head. From the tractor seat with your seat belt fastened around you, Lower the boom mower head to the ground. Extend the boom to the furthest reach and lower the mower head flat on the ground. DO NOT attempt to replace the cylinders with the boom in the raised or transport position.
  • Page 136: Cuttershaft Bearing Replacement

    MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Remove existing cuttershaft, bearings and string guards. Make sure that the end knives on each end of the cuttershaft are orientated as shown. Apply anti-seize on cuttershaft as shown on next page. Install non-drive side bearing first. Install the top of the string guard on the non-drive side first.
  • Page 137 MAINTENANCE Boom Maintenance Section 4-29 ©2011 Alamo Group Inc.
  • Page 138 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. _______ Pump Drive Shaft: If required with drive shaft/coupler check for end play and lubricate at zerks. _______ Crankshaft adapter: If equipped with rubber grommets check condition, replace if missing or damaged.
  • Page 139: Parts Section

    JD6X20 BENGAL BRUTE BOOM PARTS SECTION...
  • Page 140 NOTES...
  • Page 141 PART NAME INDEX PARTS ORDERING GUIDE ..................................4 NOTES........................................... 5 TRACTOR MOUNT KIT....................................6 TRACTOR MOUNT KIT - HYDRAULICS..............................8 CABLE CONTROL MOUNTING................................10 CABLE (MANUAL) LIFT VALVE - 4 SPOOL............................12 CABLE (MANUAL) LIFT VALVE - 5 SPOOL............................14 JOYSTICK AND SWITCH BOX MOUNTING............................
  • Page 142 PARTS ORDERING GUIDE JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-4...
  • Page 143 NOTES JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-5...
  • Page 144 TRACTOR MOUNT KIT ITEM PART NO. QTY. DESCRIPTION 28732F MAIN FRAME 06310005 BOOM MOUNTING BRACKET 06501019 CYLINDER,4” X 9” 06700017 SWIVEL,CPLT 06520075 BEARING,1-1/2"ID X 2.50" 06520108 BEARING,1-1/2"ID X 1.00" 33466 BUSHING,1-1/4” X 1” 34169 TANK,RES,ASSY 35269 IN-TANK FILTER ASSY,10 MICRON 6T4197 PLUG,PIPE,1/8"...
  • Page 145 TRACTOR MOUNT KIT Continued... ITEM PART NO. QTY. DESCRIPTION 6T4200 PLUG,PIPE,3/4" 33700 REDUCER BUSHING,2"MP X 3/4"FPHEX 21627 NYLOCK NUT,3/8”,NC 28191B TANK STRAP 23152 PUMP,P350 - 1-3/4 GEAR 34993 PUMP MOUNT,U-DRIVE 34999 DRIVESHAFT,U-JOINT 34998 SPACER,DRIVESHAFT 21675 HEX NUT,7/16",NC 21677 NYLOCK NUT,7/16",NC 21680 CAPSCREW,7/16"...
  • Page 146 TRACTOR MOUNT KIT - HYDRAULICS JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-8...
  • Page 147 TRACTOR MOUNT KIT - HYDRAULICS Continued... ITEM PART NO. QTY. DESCRIPTION 21644 CAPSCREW,3/8” X 5”,NC 6T2665 STAR LOCKWASHER,3/8” 22016 FLATWASHER,3/8” 21625 HEX NUT,3/8”,NC 21988 LOCKWASHER,3/8” 34611 HOSE/TUBE,1” 34117 ELBOW,1”MOR X 1”MOR90 33554 ELBOW,1”MOR X MJ45 34076 CLAMP KIT,1” TF4852 FLANGE KIT,#20 34610 HOSE/TUBE,1-1/4”...
  • Page 148 CABLE CONTROL MOUNTING JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-10...
  • Page 149 CABLE CONTROL MOUNTING Continued... ITEM PART NO. QTY. DESCRIPTION CABLE LIFT VALVE *REFER TO LIFT VALVE PAGE 34622 VALVE MOUNTING PLATE 34620 VALVE MOUNTING ANGLE, LF 34621 VALVE MOUNTING ANGLE, RF 23865B CABLE CONTROL MOUNTING BRACKET CABLE CONTROL BOX *REFER TO LIFT VALVE PAGE 34623 CONTROL CABLE,122”...
  • Page 150 CABLE (MANUAL) LIFT VALVE - 4 SPOOL JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-12...
  • Page 151 CABLE (MANUAL) LIFT VALVE - 4 SPOOL Continued... ITEM PART NO. QTY. DESCRIPTION 06502057 4 SPOOL VALVE 34622 VALVE MOUNTING PLATE 06502036 CHECK VALVE 31329 ADAPTER 06510049 SWITCH BOX 6T1251 CABLE CONTROL BOX 06505023 CABLE CONTROL BOX W/BUTTON 06500151 HOSE,1/4" X 112" 06410239 SUPPORT BRACKET 21548...
  • Page 152 CABLE (MANUAL) LIFT VALVE - 5 SPOOL JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-14...
  • Page 153 CABLE (MANUAL) LIFT VALVE - 5 SPOOL Continued... ITEM PART NO. QTY. DESCRIPTION 06502038 5 SPOOL VALVE 34622 VALVE MOUNTING PLATE 06502036 CHECK VALVE 31329 ADAPTER 06510049 SWITCH BOX 06400179 ADAPTER,MOUNT 6T1251 CABLE CONTROL BOX 06505023 CABLE CONTROL BOX W/BUTTON 06500151 HOSE,1/4"...
  • Page 154 JOYSTICK AND SWITCH BOX MOUNTING JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-16...
  • Page 155 JOYSTICK AND SWITCH BOX MOUNTING Continued... ITEM PART NO. QTY. DESCRIPTION 33356 JOYSTICK HOLDER 06510046 JOYSTICK 32829 MACHINE SCREW,10-32 X 3/4” 33693 CABLE,JOYSTICK,4’ 06510195 SWITCH BOX 33355 SWITCH BOX MOUNTING BRACKET 27513 CAPSCREW,10MM X 25MM,1.5P 21529 CAPSCREW,1/4” X 3/4”,NC 21986 LOCKWASHER,1/4”...
  • Page 156 ELECTRONIC PROPORTIONAL LIFT VALVE - 5 SPOOL JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-18...
  • Page 157: Electronic Proportional Lift Valve - 5 Spool

    ELECTRONIC PROPORTIONAL LIFT VALVE - 5 SPOOL Continued... ITEM PART NO. QTY. DESCRIPTION 32724 FLATWASHER,10MM 27513 CAPSCREW,10MM X 25MM,1.5P 21579 CAPSCREW,5/16" X 3/4",NC 21987 LOCKWASHER,5/16" 34622 VALVE MOUNTING PLATE 06502097 ELECTRONIC LIFT VALVE,5 SPOOL 33294 ELBOW 33649 HOSE,1/2" X 50" (PRESSURE & RETURN) 32807 ADAPTER 33411...
  • Page 158: End Cover - 2004 Update

    END COVER - 2004 UPDATE ITEM PART NO. QTY. DESCRIPTION R95494 O-RING R95493 DISK AL161388 SPACER AL117977 SCREW 51M7052 O-RING 51M7041 O-RING 15M7076 DRAIN PLUG 15M7077 DRAIN PLUG 51M7045 O-RING R95494 O-RING 14M7148 L169845 STUD AL77680 COVER JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc.
  • Page 159: Pump Driveshaft Assembly

    PUMP DRIVESHAFT ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 34999 DRIVESHAFT,U-JOINT,ASSY 06505004 YOKE PULLEY 06505005 SLEEVE 06505006 SHAFT 06505007 CROSS 06505008 YOKE DRIVE 6T3203 GREASE ZERK,1/4" X 45 6T3207 GREASE ZERK,1/4" X STR JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-21...
  • Page 160 POLYCARBONATE SAFETY WINDOW ITEM PART NO. QTY. DESCRIPTION 31965 TRIM SEAL,3/8" CLIP X 3/4"OD (FEET) 27508 CAPSCREW,8MM X 20MM,1.25P 22015 FLATWASHER,5/16" 21581 CAPSCREW,5/16" X 1-1/4",NC 06490005 POLYCARB,FRMD,DOOR,RH 06490006 POLYCARB,FRMD,REAR,RH 06520040 BRKT,JD,POLY,RETAIN 6T2619 LOCKWASHER,8MM 21577 NYLOCK NUT,5/16",NC JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-22...
  • Page 161: Wheel Weight

    WHEEL WEIGHT ITEM PART NO. QTY. DESCRIPTION 06100920 WHL WT,ASSEMBLY 32615 WHL WT,INBOARD,1700#,DRLL&TAP 14.75"OC,OUTBOARD 06531000 HEX NUT,7/8",NC 06530213 CAPSCREW,7/8" X 16",NC,3"THRD 06533000 FLATWASHER,7/8" 06400410 SPACER,JD,WHL WHT,RS JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-23...
  • Page 162 SAFETY LIGHT OPTION JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-24...
  • Page 163 SAFETY LIGHT OPTION Continued... ITEM PART NO. QTY. DESCRIPTION 06200420 SAFETY LIGHT KIT (ITEMS 1 THRU 6,8 & 9) 34800 MOUNT,ASAE 279.11 21529 CAPSCREW,1/4" X 3/4",NC 21527 NYLOCK NUT,1/4",NC 34859 MARKER LIGHT ASSY 21986 LOCKWASHER,1/4" 31592 GROMMET,RUBBER,5/16" X 13/16" ------ ADAPTER,HARNESS 35164 CONNECTOR,BUTT,H-SHRINK...
  • Page 164 SOLENOID VALVE SWITCH AND WIRING JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-26...
  • Page 165 SOLENOID VALVE SWITCH AND WIRING Continued... ITEM PART NO. QTY. DESCRIPTION 06510049 SWITCH BOX ASSEMBLY,COMPLETE 34325 SWITCH BOX 6T3923 INDICATOR LIGHT 06510069 SELECTOR INDICATOR LIGHT PT3905A TOGGLE SWITCH,MOWER RUN 34532 TOGGLE SWITCH,TRAVEL LOCK 6T3931 TEMPERATURE SENSOR (OPTION) 6T3934 TERMPERATURE GAUGE (OPTION) JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc.
  • Page 166: Joystick And Switch Box Wiring

    JOYSTICK AND SWITCH BOX WIRING ITEM PART NO. QTY. DESCRIPTION 06510047 SWITCH BOX TRAVEL LOCK *REFER TO TRACTOR MOUNT KIT,HYD PAGE SOLENOID *REFER TO TRACTOR MOUNT KIT PAGE JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-28...
  • Page 167: Switch Box Schematic

    SWITCH BOX SCHEMATIC JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-29...
  • Page 168 NOTES 1 JD6X20 BENGAL BRUTE ©2012 Alamo Group Inc. Parts Section 5-30...
  • Page 169 COMMON LEGAL REAR STOW PARTS SECTION Common Section 6-1...
  • Page 170 NOTES...
  • Page 171 PART NAME INDEX PARTS ORDERING GUIDE ..................................5 NOTES........................................... 6 BENGAL BRUTE HOSE ROUTING................................7 LEGAL REAR STOW BOOM ASSY................................8 LEGAL REAR STOW BOOM HYD ASSY............................... 10 BOOMREST - BENGAL BRUTE ................................12 BOOMREST - PANTHER ................................... 14 LEGAL REAR STOW RTRY PIVOT ASSY............................. 16 LEGAL REAR STOW FLAIL PIVOT ASSY .............................
  • Page 172 PART NAME INDEX BOOM TRAVEL LOCK..................................... 65 SELECTOR VALVE SCHEMATIC................................66 BRAKE VALVE ASSEMBLY ..................................67 BRAKE VALVE HYDRAULIC SCHEMATIC............................68 HYDRAULIC TROUBLESHOOTING GUIDE............................69 ELECTRICAL TROUBLESHOOTING GUIDE............................70 TROUBLESHOOTING....................................71 TROUBLESHOOTING - CONTINUED ..............................72 CLEAN CUTTER HEAD.................................... 73 CLEAN CUTTER ASSEMBLY..................................
  • Page 173 PARTS ORDERING GUIDE COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-5...
  • Page 174 NOTES COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-6...
  • Page 175 BENGAL BRUTE HOSE ROUTING ITEM PART NO. QTY. DESCRIPTION ------ 1" HOSE TO MAIN BOOM LOWER TUBE ------ 1" HOSE TO MAIN BOOM UPPER TUBE ------ 1/4" HOSE TO MAIN BOOM 06505085 CLAMP KIT 35131 CLAMP KIT TB3012 CLAMP 06505021 HOSE COVER COMMON LRS ©2011 Alamo Group Inc.
  • Page 176 LEGAL REAR STOW BOOM ASSY COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-8...
  • Page 177 LEGAL REAR STOW BOOM ASSY Continued... ITEM PART NO. QTY. DESCRIPTION 06700017 SWIVEL ASSY *REFER TO TRACTOR MOUNT KIT 06700031 MAIN BOOM ARM ASSY 06310013 MAIN BOOM WLDMNT 06520075 BUSHING,1-1/2ID X 2-1/2 TB3010 BUSHING,1ID 06700036 KNUCKLE BOOM ARM ASSY 06310007 KNUCKLE BOOM WLDMNT 06520076 BUSHING,1ID X 1...
  • Page 178 LEGAL REAR STOW BOOM HYD ASSY COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-10...
  • Page 179 LEGAL REAR STOW BOOM HYD ASSY Continued... ITEM PART NO. QTY. DESCRIPTION 06506020 PREFORMED TUBE #8 06506019 PREFORMED TUBE #7 06506018 PREFORMED TUBE #6 06506022 PREFORMED TUBE #9 06506021 PREFORMED TUBE #10 06506015 PREFORMED TUBE #3 06506014 PREFORMED TUBE #2 06506013 PREFORMED TUBE #1 06506017...
  • Page 180 BOOMREST - BENGAL BRUTE COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-12...
  • Page 181 BOOMREST - BENGAL BRUTE Continued... ITEM PART NO. QTY. DESCRIPTION 06310039 BOOMREST,LRS 06520078 STRIP,REST,SEC,1 06520078 STRIP,REST,SEC,1 *FLAIL MOWER 06520078 STRIP,REST,SEC,1 *50" RTRY MOWER 06520078 STRIP,REST,SEC,1 *60" RTRY MOWER 06520079 STRIP,REST,SEC,2 06520079 STRIP,REST,SEC,2 *FLAIL MOWER 06520079 STRIP,REST,SEC,2 *50" RTRY MOWER 06520079 STRIP,REST,SEC,2 *60"...
  • Page 182 BOOMREST - PANTHER COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-14...
  • Page 183 BOOMREST - PANTHER Continued... ITEM PART NO. QTY. DESCRIPTION 06310086 BOOMREST,PANTHER,LRS 21738 CAPSCREW,1/2" X 3-1/4",NC 22004 FLATWASHER,1/2",NARROW 21685T16 BUMPER 06520078 STRIP,REST 28734 CAPSCREW,3/8" X 1",SKT HD,NC 21727 NYLOCK NUT,1/2",NC 21782 CAPSCREW,5/8" X 1-3/4",NC 33764 FLATWASHER,5/8",SAE 21777 NYLOCK NUT,5/8",NC ------ AXLE BRACE,RIGHT *REFER TO TRACTOR MOUNT KIT ------ AXLE BRACE,LEFT *REFER TO TRACTOR MOUNT KIT 32686...
  • Page 184 LEGAL REAR STOW RTRY PIVOT ASSY COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-16...
  • Page 185 LEGAL REAR STOW RTRY PIVOT ASSY Continued... ITEM PART NO. QTY. DESCRIPTION 06700016 PIVOT ASSEMBLY 06700015 PIVOT ARM ASSEMBLY 06420014 PIN, CLEVIS TB1023 ROLL PIN 06420019 06420020 06420016 06420021 21688 CAPSCREW 7/16” X 2-3/4”, NC 21675 HEX NUT, 7/16”, NC 21635 CAPSCREW 3/8”...
  • Page 186 LEGAL REAR STOW FLAIL PIVOT ASSY COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-18...
  • Page 187: Legal Rear Stow Flail Pivot Assy

    LEGAL REAR STOW FLAIL PIVOT ASSY Continued... ITEM PART NO. QTY. DESCRIPTION 06700029 PIVOT ASSEMBLY 06700015 PIVOT ARM ASSEMBLY 06420014 PIN CLEVIS TB1023 ROLL PIN 06420019 06420020 06420018 06420021 21688 CAPSCREW 7/16” X 3 1/4” 21989 LOCKWASHER 7/16” 21675 HEX NUT 7/16” 21635 CAPSCREW 3/8”...
  • Page 188 50IN ROTARY MOWER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 33780 DECK,WLDMNT,50" RTRY 33777 SKID SHOE,50" RTRY 33754 SHIELD,50"RTRY 33879 CAPSCREW, 3/4 X 2 1/4,NF GR 8 33880 FLATWASHER,3/4",GR 8,SAE 21993 LOCKWASHER,3/4",GR 8 6T2413 HEX NUT,3/4,NF,GR 8 6T1024H5 SPINDLE ASSY,CPLT,HD,5/8 HOLES COMMON LRS ©2011 Alamo Group Inc.
  • Page 189 50IN ROTARY MOWER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 6T2270 PLOW BOLT,3/8" X 1" NC 22016 FLATWASHER,3/8" 21625 HEX NUT,3/8",NC 21988 LOCKWASHER, 3/8" 21633 CAPSCREW, 3/8 X 1 3/4,NC 33774 FLAP RETAINER,50" RTRY 33775 FLAP,50" RTRY 6T1033 COUPLER COVER WITH HARDWARE AND SEALS 6T1029 COUPLER CHAIN 21223...
  • Page 190 60IN ROTARY MOWER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 06320159 DECK,WLDMNT,60" RTRY 33777 SKID SHOE,RTRY 06320162 SHIELD,60"RTRY 33879 CAPSCREW, 3/4 X 2 1/4,NF GR 8 33880 FLATWASHER,3/4",GR 8,SAE 21993 LOCKWASHER,3/4",GR 8 6T2413 HEX NUT,3/4,NF,GR 8 6T1024H5 SPINDLE ASSY,CPLT,HD,5/8 HOLES COMMON LRS ©2011 Alamo Group Inc.
  • Page 191 60IN ROTARY MOWER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 6T2270 PLOW BOLT,3/8" X 1" NC 22016 FLATWASHER,3/8" 21625 HEX NUT,3/8",NC 21988 LOCKWASHER, 3/8" 21633 CAPSCREW, 3/8 X 1 3/4,NC 6T0823 FLAP RETAINER,60" RTRY 06520238 FLAP,60" RTRY 6T1033 COUPLER COVER WITH HARDWARE AND SEALS 6T1029 COUPLER CHAIN 21223...
  • Page 192: In Rotary Knives And Dish

    50IN ROTARY KNIVES AND DISH ITEM PART NO. QTY. DESCRIPTION ------ 06700089 KIT,TRB50,DISK,W/BOLT KIT (INCLUDES ITEMS 1,3 & 7) 06770003 BLADE MOUNTING DISK 6T1023R NYLOCK HEX NUT 1 1/8” 34878 SPACER 06538000 KNIFE MOUNTING BOLT 06521001 STANDARD KNIFE 33764 FLATWASHER 6T2259 CAPSCREW ------...
  • Page 193: In Rotary Blade Bar And Knives

    50IN ROTARY BLADE BAR AND KNIVES ITEM PART NO. QTY. DESCRIPTION PT1018H5 SPINDLE,5/8HOLES,HD,WO/TABS 06400388 BAR,BLADE,TRB 06521001 KNIFE,TRB50,5/8 06538000 KNIFE MTG BOLT,5/8 SHOULDER 06533002 FLATWASHER,1 1/8,GR 8 6T1023R KNIFE MTG NUT,1 1/8,NF,GR8 6T2259 CAPSCREW,5/8X1-3/4,NF,GR8 33764 FLATWASHER,5/8,GR 8,SAE COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-25...
  • Page 194 60IN ROTARY KNIVES AND DISH ITEM PART NO. QTY. DESCRIPTION 34876 BLADE MOUNTING DISH,60" 6T1023R NYLOCK NUT,1-1/8,NF 34878 SPACER 34684 STANDARD GRASS KNIFE 34685 HIGH SUCTION GRASS KNIFE (OPTIONAL) 34497 KNIFE MOUNTING BOLT 25270 FLATWASHER,5/8,GR8,USS 6T2290 CAPSCREW,5/8 X 2,NF,GR8 ------ 6T1825 LOCKTITE (USED ON ITEM 8) -----...
  • Page 195 60IN ROTARY BLADE BAR AND KNIVES ITEM PART NO. QTY. DESCRIPTION PT1018H5 SPINDLE 06400690 BAR,BLADE,RTRY60 6T1023R KNIFE MTG NUT,1-1/8,NYLOCK,NF 06533002 FLATWASHER,1-1/8,GR8 06521001 KNIFE,TRB50,5/8 06538000 KNIFE MTG BOLT,5/8 SHOULDER 33764 FLATWASHER,5/8,GR 8,SAE 6T2259 CAPSCREW,5/8 X 1-3/4,NF,GR8 COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-27...
  • Page 196 50IN FLAIL DRIVE ASSEMBLY COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-28...
  • Page 197 50IN FLAIL DRIVE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 06504013 MOTOR (M350-1 3/4" GEAR) TF3006 BELT GUARD TF3043 SHEAVE TF3013 BUSHING TF3011 BUSHING TF3034 IDLER PULLEY TF3205 IDLER ARM TF3206 IDLER PULLEY SPACER TF3605 IDLER ARM PIN WITH ZERK 6T3004 R - CLIP PT3611A...
  • Page 198 50IN FLAIL MOWER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 34787 FLAIL,BOOM,50,BRUSH,CPLT ASSY (LIGHT BRUSH/GRASS) 06742133 FLAIL,BOOM,50,MD GRASS,CPLT ASSY (MEDIUM BRUSH/GRASS) TF3003F CUTTER HEAD BONNET TF3004 FRONT SHIELD COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-30...
  • Page 199 50IN FLAIL MOWER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 34783 TBF50 (LIGHT BRUSH/GRASS KNIFE ASSY) ---- 06700115 TBF50 (MEDIUM BRUSH/GRASS KNIFE ASSY) 6T2419 HEX NUT,9/16”,NC,STOVER 41725.01HT BUSHING,1"OD X 5/8"ID 34782 CLEVIS (LIGHT BRUSH/GRASS KNIVES) ---- 06430122 SPACER (MEDIUM BRUSH/GRASS KNIVES) 34786 CAPSCREW,9/16”...
  • Page 200 50IN FLAIL MOWER ASSY, PASS-THROUGH KNIVES COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-32...
  • Page 201: In Flail Mower Assy, Pass-Through Knives

    50IN FLAIL MOWER ASSY, PASS-THROUGH KNIVES Continued... ITEM PART NO. QTY. DESCRIPTION 34172 FLAIL,BOOM,50,CPLT ASSY TF3003F CUTTER HEAD BONNET TF3004 FRONT SHIELD 33717 TBF50,CUTTERSHAFT,PASS THRU KNIVES TF3405 GROUND ROLLER TF3406 GROUND ROLLER TIE ROD TB1006A DEFLECTOR FLAP TB1008 FLAP RETAINING BAR TF3001 SKID SHOE TF3407...
  • Page 202 63IN FLAIL DRIVE ASSEMBLY COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-34...
  • Page 203 63IN FLAIL DRIVE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 06504013 MOTOR (M350-1 3/4 GEAR) 32569 BELT GUARD TF3044 UPPER SHEAVE TF3040 LOWER SHEAVE TF3013 BUSHING 28723 BUSHING 28679B MOTOR CHANNEL PT3611A CLEVIS 40496 THREADED ROD 28702 BELT TF3620A TENSIONER SPRING 28572 SQUARE KEY 26142A...
  • Page 204 63IN FLAIL MOWER ASSEMBLY COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-36...
  • Page 205 63IN FLAIL MOWER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ 06200271 FLAIL,BOOM,63,GRASS,CPLT ASSY 28659H CUTTER HEAD BONNET 28743 CUTTER SHAFT / KNIFE ASSY STANDARD GRASS ------ 28642C CUTTER SHAFT,63,STD 34011 FLAIL KNIFE MOUNTING BOLT TF1020 FLAIL KNIFE MOUNTING CLEVIS 33713 FLAIL KNIFE - STANDARD 21677...
  • Page 206: In X 10In Welded Cylinder Breakdown

    3IN X 10IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501021 HYDRAULIC CYLINDER COMPLETE 06501550 06501551 TUBE WELDMENT 06501552 PISTON 06501553 CYLINDER HEAD 06501554 CLEVIS ------ 06501555 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-38...
  • Page 207: In X 18In Welded Cylinder Breakdown

    3IN X 18IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501023 HYDRAULIC CYLINDER COMPLETE 06501561 06501562 TUBE WELDMENT 06501552 PISTON 06501563 CYLINDER HEAD 06501554 CLEVIS ------ 06501564 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-39...
  • Page 208 3-1/2IN X 20IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501024 HYDRAULIC CYLINDER COMPLETE 06501565 06501566 TUBE WELDMENT 06501567 PISTON 06501568 CYLINDER HEAD TB3033 CLEVIS ------ 06501569 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-40...
  • Page 209: In X 9In Welded Cylinder Breakdown

    4IN X 9IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501019 HYDRAULIC CYLINDER COMPLETE 06501538 06501539 TUBE WELDMENT 06501540 PISTON 06501541 CYLINDER HEAD 06501542 CLEVIS ------ 06501543 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-41...
  • Page 210: In X 20In Welded Cylinder Breakdown

    4IN X 20IN WELDED CYLINDER BREAKDOWN ITEM PART NO. QTY. DESCRIPTION ------ 06501022 HYDRAULIC CYLINDER COMPLETE 06501556 06501557 TUBE WELDMENT 06501558 PISTON 06501559 CYLINDER HEAD 6T0172 CLEVIS 30172 CLEVIS (FOR EXTENDED BOOM) ------ 06501560 SEAL REPAIR KIT (ITEMS 6 THROUGH 12) COMMON LRS ©2011 Alamo Group Inc.
  • Page 211 NOTES 1 COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-43...
  • Page 212 COOLER ASSEMBLY COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-44...
  • Page 213: Cooler Assembly

    COOLER ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 21530 CAPSCREW,1/4 X1 NC 21986 LOCKWASHER,1/4 22014 FLATWASHER,1/4 35176 1/4 U-NUT 06370015 SCREEN,COOLER,FRNT 06380006 MNT,COOLER,BUMPER TANK,RH 06380007 MNT,COOLER,BUMPER TANK,LH 06510026 COOLER,FRONT MNT 21629 CAPSCREW,3/8 X 3/4 NC 21988 LOCKWASHER,3/8 22016 FLATWASHER,3/8 34117 ELBOW,1MOR X 1MJ90,FORGED COMMON LRS ©2011 Alamo Group Inc.
  • Page 214 ROTARY MOWER SPINDLE ASSEMBLY COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-46...
  • Page 215 ROTARY MOWER SPINDLE ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION ------ 6T1024H5 SPINDLE ASSEMBLY COMPLETE 6T1031 SPROCKET 6T1016 BEARING LOCK NUT - THICK 22596 JAM WASHER 6T1015 BEARING ADJUSTMENT NUT - THIN 6T1014 BEARING ADJUSTMENT SLEEVE 6T1011 UPPER SEAL - SET OF 2 6T1012 BEARING CONE 6T1013...
  • Page 216: Pump And Grill Guard Options

    PUMP AND GRILL GUARD OPTIONS ITEM PART NO. QTY. DESCRIPTION 32430 UNIVERSAL PUMP GUARD 32737 UNIVERSAL GRILL GUARD 21833 CAPSCREW,3/4" X 2-1/4",NC 22021 FLATWASHER,3/4" 21993 LOCKWASHER,3/4" 21825 HEX NUT,3/4",NC COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-48...
  • Page 217: Reservoir Tank Filter Assembly

    RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO. QTY. DESCRIPTION ------ 06505044 FILTER ASSY SAE 10 MICRON 28583 CAPSCREW,8MM X 25MM(1.25 PITCH) 06505045 COVER 06505046 SEAL KIT 06505047 SPRING 06505048 BYPASS 35259 FILTER,10 MIC,RETURN LINE 06505049 CAN/BODY COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-49...
  • Page 218 5 SPOOL ELECTRONIC VALVE - BENGAL BRUTE ITEM PART NO. QTY. DESCRIPTION ------ 06502097 VLV,5SP,32PVG,REAR STOW 06502074 END PLATE 06505013 END PLATE SEAL KIT ------ BONNET 06505042 BONNET SEAL KIT 42197 MAIN BOOM BONNET 42197 SECONDARY BOOM BONNET 42197 DECK ROLL BONNET 42197 BOOM SWIVEL BONNET 42197...
  • Page 219 5 SPOOL ELECTRONIC VALVE - BENGAL BRUTE Continued... ITEM PART NO. QTY. DESCRIPTION 34308 INLET SECTION 06505013 INLET SECTION SEAL KIT ------ ELECTRONIC ACCUATOR 06502101 MAIN BOOM ELECTRONIC ACCUATOR 06502101 SECONDARY BOOM ELECTRONIC ACCUATOR 06502100 DECK ROLL ELECTRONIC ACCUATOR 06502101 BOOM SWIVEL ELECTRONIC ACCUATOR 06502099 DECK SHIELD ELECTRONIC ACCUATOR...
  • Page 220 5 SPOOL ELECTRONIC VALVE - PANTHER ITEM PART NO. QTY. DESCRIPTION ------ 06502096 VLV,5SP,32PVG,PANTHER 06502074 END PLATE 06505013 END PLATE SEAL KIT ------ BONNET 06505042 BONNET SEAL KIT 42197 MAIN BOOM BONNET 42197 SECONDARY BOOM BONNET 42197 DECK ROLL BONNET 42197 BOOM SWIVEL BONNET 42197...
  • Page 221 5 SPOOL ELECTRONIC VALVE - PANTHER Continued... ITEM PART NO. QTY. DESCRIPTION 34308 INLET SECTION 06505013 INLET SECTION SEAL KIT ------ ELECTRONIC ACCUATOR 06502101 MAIN BOOM ELECTRONIC ACCUATOR 06502101 SECONDARY BOOM ELECTRONIC ACCUATOR 06502100 DECK ROLL ELECTRONIC ACCUATOR 06502101 BOOM SWIVEL ELECTRONIC ACCUATOR 06502099 DECK SHIELD ELECTRONIC ACCUATOR 42202...
  • Page 222 FRONT HYDRAULIC PUMP COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-54...
  • Page 223: Front Hydraulic Pump

    FRONT HYDRAULIC PUMP Continued... ITEM PART NO. QTY. DESCRIPTION 23152 PUMP ASSEMBLY,1-3/4”,COMPLETE 22766 SHAFT END COVER 22779 PORT END COVER 22774 GEAR HOUSING,1-3/4” 22771 GEAR SET 23824 CAPSCREW 06504078 SCREW,DRIVE 22773 DOWEL PINS 06504077 NAMEPLATE 22770 THRUST PLATE 22767 PLUG 06504075 SEAL,BK-UP 06504074...
  • Page 224 50IN AND 60IN ROTARY MOTOR BREAKDOWN COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-56...
  • Page 225: In And 60In Rotary Motor Breakdown

    50IN AND 60IN ROTARY MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION 06504011 MOTOR ASSEMBLY,TRB60 06504012 MOTOR ASSEMBLY,TRB50 22790 HOUSING, SEC 06504088 HOUSING, PEC 06504062 HOUSING, GEAR,TRB60 ------ 06504089 HOUSING, GEAR,TRB50 06504090 SET, GEAR SHAFT 06504104 CAP SCREW,TRB60 ------ 06504091 CAP SCREW,TRB50 06504078 SCREW, DRIVE...
  • Page 226 50IN AND 63IN FLAIL MOTOR BREAKDOWN COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-58...
  • Page 227: In And 63In Flail Motor Breakdown

    50IN AND 63IN FLAIL MOTOR BREAKDOWN Continued... ITEM PART NO. QTY. DESCRIPTION ------ 06504013 MOTOR ASSEMBLY 350 - TBF50, TBF63 06504039 SHAFT END COVER 06504040 PORT END COVER 06504041 GEAR HOUSING 06504042 MATCHED GEAR SET TF4402 BALL BEARING 06504043 CAP SCREW 06504044 SET SCREW 06504028...
  • Page 228: Manual Lift Valve Switch Box

    MANUAL LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 06514010 SWBX,ASSY 35226 SWITCH,MOWER,COLEHERSEE 33811 SWITCH,MASTER/DECK FLOAT 34532 SWITCH,TRVL LCK 6T3923 INDICATOR LIGHT,ON,RED 06510193 INDICTATOR LIGHT,ON,GREEN 06514006 BREAKER,15A,SWBX 34540 STRAIN RELIEF 06550043 DECAL,SWTCHBX 02964063 KNOB,RED 35227 RELAY,DP,DT,12V,LY2F (NOT SHOWN) COMMON LRS ©2011 Alamo Group Inc.
  • Page 229: Manual Lift Valve Schematic

    MANUAL LIFT VALVE SCHEMATIC COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-61...
  • Page 230: Electronic Lift Valve Switch Box

    ELECTRONIC LIFT VALVE SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 06510195 SWBX,ASSY 33811 SWITCH,MASTER/DECK FLOAT 33813 SWITCH,SFTY SHIELD 34532 SWITCH,TRVL LCK 34540 STRAIN RELIEF,3/4",BLACK,NYLON 6T3923 INDICTATOR LIGHT,ON,RED 06514006 BREAKER,15A,SWBX 06550044 DECAL,SWBX,06510047 35226 SWITCH,MOWER,COLEHERSEE 35227 RELAY,DP,DT,12V,LY2F,35226 COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-62...
  • Page 231 ELECTRONIC LIFT VALVE SCHEMATIC - REAR STOW COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-63...
  • Page 232 ELECTRONIC LIFT VALVE WIRING DIAGRAM COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-64...
  • Page 233: Boom Travel Lock

    BOOM TRAVEL LOCK ITEM PART NO. QTY. DESCRIPTION 06510050 HYDRAULIC TRAVEL LOCK VALVE 31329 ADAPTER - STANDARD BOOM 34532 SWITCH,TRAVEL LOCK ------ MAIN BOOM CYLINDER *REFER TO BOOM ASSY ------ HOSE / FITTINGS *REFER TO BOOM HYD ASSY 06510092 COIL ,TRAVEL LOCK COMMON LRS ©2011 Alamo Group Inc.
  • Page 234: Selector Valve Schematic

    SELECTOR VALVE SCHEMATIC COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-66...
  • Page 235: Brake Valve Assembly

    BRAKE VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 06510083 BRAKE VALVE, ASSY 34092 BRAKE VALVE, BLANK 34094 LOGIC ELEMENT 34095 RELIEF VALVE, 3000 PSI 06510095 METRI PAK COIL 34093 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 34091 RELIEF VALVE, 2600 PSI COMMON LRS ©2011 Alamo Group Inc.
  • Page 236 BRAKE VALVE HYDRAULIC SCHEMATIC COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-68...
  • Page 237 HYDRAULIC TROUBLESHOOTING GUIDE COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-69...
  • Page 238 ELECTRICAL TROUBLESHOOTING GUIDE COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-70...
  • Page 239 TROUBLESHOOTING COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-71...
  • Page 240: Troubleshooting - Continued

    TROUBLESHOOTING - CONTINUED COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-72...
  • Page 241: Clean Cutter Head

    CLEAN CUTTER HEAD COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-73...
  • Page 242: Clean Cutter Assembly

    CLEAN CUTTER ASSEMBLY COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-74...
  • Page 243: Clean Cutter Operation

    CLEAN CUTTER OPERATION COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-75...
  • Page 244 CLEAN CUTTER OPERATION - CONTINUED COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-76...
  • Page 245: Clean Cutter Maintenance

    CLEAN CUTTER MAINTENANCE COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-77...
  • Page 246: Clean Cutter Blade And Teeth Parts

    CLEAN CUTTER BLADE AND TEETH PARTS ITEM PART NO. QTY. DESCRIPTION 06420024 ADAPTER,SAW,TRB50,RNFRCD 06520224 BLADE, 48” SAW WITH TEETH 06420037 COLLAR,SAW,TRB50,RNFRCD 33764 FLATWASHER,5/8,GR 8,SAE 06530209 CAPSCREW,5/8 X 3 3/4 NF, GR 8 06520225 TOOTH WITH RIVET, SAW BLADE 34703 TOOTH RIVET, SAW BLADE ------ 34704 RIVET REMOVER TOOL (NOT SHOWN)
  • Page 247: Carbide Tip Replacement

    CARBIDE TIP REPLACEMENT COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-79...
  • Page 248 NOTES 2 COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-80...
  • Page 249: Fire Supression System

    FIRE SUPRESSION SYSTEM COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-81...
  • Page 250 FIRE SUPRESSION SYSTEM PARTS COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-82...
  • Page 251 FIRE SUPRESSION SYSTEM PARTS Continued... ITEM PART NO. QTY. DESCRIPTION 06520357 TANK,FIRE SUPRESS SYS,RAILKUT 06520358 MNT,TANK,FIRE KIT,RAILKUT 06520359 PUMP,FIRE SUPRESS SYS,RAILKUT 6T2181 CAPSCREW,SKT HD,10/24 X 3/4 24890 HEX NUT,10-24 NYLOCK 06520360 HOSE REEL,FIRE KIT,RAILKUT 21630 CAPSCREW, 3/8 X 1,NC 21627 NYLOCK NUT,3/8",NC 06520361 FILTER,FIRE KIT,RAILKUT...
  • Page 252 FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-84...
  • Page 253 WETCUT COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-85...
  • Page 254: Wetcut 50 Gallon Tank Mount

    WETCUT 50 GALLON TANK MOUNT ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06370136 MNT,TANK,50GAL,WETCUT 06520342 TANK,50GA.,WETCUT RD1032 PIN,LYNCH 1/4" X 2" TB1036 PIN,SEC BOOM SWIV 1X4-11/16" 06520343 ANCHOR,STRAP,WETCUT 06520344 BOLT,STRAP,TANK,WETCUT 06520345 STRAP,TANK,WETCUT COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-86...
  • Page 255: Wetcut 100 Or 150 Gallon Tank Mount

    WETCUT 100 OR 150 GALLON TANK MOUNT ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06370138 MNT,TANK,100GAL,WETCUT ------ 06370139 MNT,TANK,150GAL,WETCUT 06520372 TANK,100GA.,WETCUT ------ 06520373 TANK,150GA.,WETCUT 21527 HEX NUT,NYLOCK,1/4" NC 21530 CAPSCREW,1/4" X 1" NC RD1032 PIN,LYNCH 1/4" X 2" TB1036 PIN,SEC BOOM SWIV 1X4-11/16" 06520345 STRAP,TANK,WETCUT 06520344...
  • Page 256 WETCUT TANK PLUMBING COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-88...
  • Page 257 WETCUT TANK PLUMBING Continued... ITEM PART NO. QTY. DESCRIPTION 06370128 MNT,3PNT,UNI 06520336 CNTRLR,SENSOR,06520333 06520341 PUMP,WETCUT 06520346 FITTING,BULKHEAD,WETCUT 06520347 FITTING,ELBOW,WETCUT 06520348 VLV,BALL,WETCUT 06520349 FITTING,BARB,HOSE,WETCUT 06520352 FITTING,NIPPLE,1/2X3/8,WETCUT 06520353 FITTING,TEE,WETCUT 06520367 ELBOW,1/2MPX1/2BARB,POLY 06520361 FILTER,FIRE KIT,RAILKUT 06520400 QUIK CPLR,MALE,1/2,WETCUT 06520401 QUIK CPLR,FEM,1/2,WETCUT 27329 U-BOLT,1/4" X 1" X 2" 35176 U-NUT,1/4,3/4 TO CENTER 35091...
  • Page 258 WETCUT SPRAYER HEAD ASSEMBLY COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-90...
  • Page 259 WETCUT SPRAYER HEAD ASSEMBLY Continued... ITEM PART NO. QTY. DESCRIPTION 06370105 HOOD,SPRAYER 06370106 HINGE,LH,SPRAYER 06370107 HINGE,RH,SPRAYER 06370108 HINGE,CNTR,SPRAYER 06410668 GUARD,SPRAYER,WETCUT 06410753 MNT,RH,WET CUT 06410754 MNT,LH,WET CUT 06410796 GUARD,HOSE,WETCUT 06420069 PIN,HINGE,WET CUT 06497003 TUBE,LG,SPRAYER 06499012 SKIRT,ANTI SPRAY,50 06499013 SKIRT,ANTI SPRAY,7 06520314 TUBE,CAP,SPRAYER 06520316 HOSE,SPRAYER...
  • Page 260: Wetcut Cables

    WETCUT CABLES COMMON LRS ©2011 Alamo Group Inc. Parts Section 6-92...
  • Page 261 WARRANTY SECTION Warranty Section 7-1...
  • Page 263: Warranty Information

    All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger, if repair parts other than genuine Tiger repair parts have been used, or if the equipment has been subject to misuse, neglect, accident, improper maintenance or improper operation.
  • Page 264 . Common sense should play a large role in the operation of this machine. Since we at Tiger Corporation are constantly striving to improve out products, we reserve the right to change specifications or design at any time.
  • Page 265 TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Act (OSHA 1928.51 subpart C) makes the following minimum requirements for tractor operators.
  • Page 266 Printed in USA © Tiger Corporation...

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