SICK VICOTEC320 Series Operating Instructions Manual
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SICK VICOTEC320 Series Operating Instructions Manual

Air quality tunnel sensors, measurement of no, no2, co and visibility
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Title Page
MMMOPERATING INSTRUCTIONS
MMMI
O P E R A T I N G I N S T R U C T I O N S
VICOTEC320
Air Quality Tunnel Sensors
Measurement of NO, NO
, CO and visibility
2

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  • Page 1 Title Page MMMOPERATING INSTRUCTIONS MMMI O P E R A T I N G I N S T R U C T I O N S VICOTEC320 Air Quality Tunnel Sensors Measurement of NO, NO , CO and visibility...
  • Page 2 Original document This document is an original document of SICK AG. SICK AG assumes no liability for the correctness of an unauthorized translation. If in doubt, contact SICK AG or your local representative. Legal Information Subject to change without notice.

  • Page 3: Table Of Contents

    Fitting the VICOTEC320 sensors ..........21 5.6.3 Fitting the connection unit ............23 8011703/XF49/V3-1/2019-09 | SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...
  • Page 4 Determination and setting of the span factors ..59 Troubleshooting ..................60 10.1 Error messages ..................... 60 O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/V3-1/2019-09 | SICK Subject to change without notice...
  • Page 5 Failure ...................73 12.3.4 Maintenance request ..............74 12.4 Password .......................75 8011703/XF49/V3-1/2019-09 | SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...
  • Page 6 CONTENTS O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/V3-1/2019-09 | SICK Subject to change without notice...

  • Page 7: About This Document

    These Operating Instructions are only applicable for the measuring device described in the product identification. They are not applicable for other SICK measuring devices. The standards referred to in these Operating Instructions are to be observed in the respec- tive valid version.

  • Page 8: Information Symbols

    Hints Data integrity SICK AG uses standardized data interfaces such as standard IP technology, in its products. The focus here is on the availability of the products and their properties. SICK AG always assumes that the customer is responsible for the integrity and confidential- ity of data and rights involved in connection with using the products.

  • Page 9: For Your Safety

    Fig. 1: Sender/receiver unit Light beam exit 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...

  • Page 10: Intended Use

    FOR YOUR SAFETY Intended use Devices of the VICOTEC320 series only serve continuous measurement of concentrations of certain gases, visibility and the temperature in the atmosphere in road tunnels. Responsibility of user ▸ Only put the VICOTEC320 into operation after reading the Operating Instructions.

  • Page 11: Product Description

    PRODUCT DESCRIPTION Product description Product identification Product name: VICOTEC320 SICK AG Manufacturer: Erwin-Sick-Str. 1 · D-79183 Waldkirch · Germany 3.1.1 Type plate The type plate is located at the following positions: Device Type plate location Outside: Next to the connections...

  • Page 12: Product Features

    ● Communication via CAN System bus or Ethernet (optional) ● O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 13: Layout And Function

    CO: Electrochemical cell ● Visibility: Transmission measurement with blue LED ● 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...

  • Page 14: Project Planning

    4.5 meters is aimed at. The sensors contaminate faster when fitted lower and the maintenance effort increases when the sensors are fitted higher. O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...
  • Page 15 Both sensors on a wall above the side strip; requires safety measures for maintenance ● work in cramped conditions. 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...

  • Page 16: Arrangement With Special Prerequisites

    The assembly bases must provide a firm base suitable for reliable sensor fitting. O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 17: Electrical Installation Project Planning

    It must be possible to separate every device singly from the power supply system, e.g. ● using a switch or circuit breaker. 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...
  • Page 18 Measuring path (10 ±0.1 Max. 0.7 m (cable length max. 1 m) O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 19: Installation

    Provide a jack lift or stable ladder with clearance to wall Transport Only use the packing provided by SICK to transport sensors. Warranty claims are void when this is not observed. The packing can be obtained from SICK free of charge when required.

  • Page 20: Assembly

    C20/25 to C25/30 concrete). O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 21: Fitting The Vicotec320 Sensors

    Laser radiation – do not look in the beam. 4 Switch on the laser adjustment unit on the reflector. 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320...
  • Page 22 10 Check again whether the laser beam strikes the crosshair and correct as necessary. 11 Switch the laser adjustment unit off. O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 23: Fitting The Connection Unit

    4 Screw the connection unit on. Fig. 14: Connection unit assembly drilling plan 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...

  • Page 24: Electrical Installation

    – Contamination: Degree of contamination II in accordance with DIN EN 61010-1 O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 25: Connecting The Sensors To The Connection Unit

    3 Plug the connection line into the reflector. 4 Fasten the connection lines to the tunnel wall. 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320...

  • Page 26: Connection Unit Cabling

    Dependent on cable 4 x 2 x 0.75 mm 0 … 20 mA in pairs resistance Warranty claims are void when you use cables not released by SICK for use with the VICOTEC320 (see “Connection lines”, page 26). Cabling of voltage supply Set the power voltage for the connection unit to 115 V or 230 V before connecting the unit to the power supply system.
  • Page 27 Not in measuring operation (e.g. during maintenance, adjust- ● ment etc.): Relay is closed 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...
  • Page 28 Fig. 17: I/O modules and circuit diagram of analog modules without CO and NO -inlets/outlets O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...
  • Page 29 The alignment LEDs on the sender/receiver unit flash sequentially. ● 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...
  • Page 30 9 CAN bus connection LED is green: CAN bus terminator is activated. O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...
  • Page 31 (see Fig. “Connection options for peripherals”, page 27) and plug into switch (1). 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...

  • Page 32: Commissioning

    Wait two hours after commissioning until the system has heated up. It has then reached a thermal balance and delivers measured values within the tolerance band. Commissioning checklist The up-to-date Operating Instructions must be available. Please request the up-to-date commissioning checklist from SICK Service. First enter the customer data. 6.2.1 Device data Enter the device data here.

  • Page 33: Alignment

    3 Tap until the VIS X value on the display reaches <0.15. 4 Tighten the retaining screws again. 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320...
  • Page 34 If a LED outside the 3 x 3 LEDs in the center lights, fine adjustment must be performed again. O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 35: Spectral Analysis

    A value above 22 mA is transmitted at the analog output when the light beams are interrupted (quick drop of visibility). No malfunction message is output. 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320...

  • Page 36: Signal Outputs

    ” in the SOPAS main window. Project/Save as 2 Specify project name and storage location. O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 37: Operation

    You can however use the SOPAS ET software to change the configuration or display measured values. 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320...

  • Page 38: Using The Vicotec320

    >>> The device should be found automatically and added to the project. O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...
  • Page 39 Confirm with [OK]. >>> The IP address is sent to the device. 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...
  • Page 40 2 Select the “Read parameters” function. 3 Double-click the header >>> The device window opens. O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...
  • Page 41 2 Click the button next to the IP address [pen]. >>> The TCP/IP settings window opens. 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320...
  • Page 42 7 Confirm with [OK]. 8 Connect the device with the customer network. O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...
  • Page 43 USING THE VICOTEC320 Fig. 28: Menu tree VICOTEC320 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...

  • Page 44: Reading Out The Vicotec320 And Operating Manually

    The “Uncertain” LED next to the measured values signals that the measured value is “uncertain” (e.g.: Calibration range exceeded. → Logbook). O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...
  • Page 45 This screen shows the serial number, device process and operating hours of the sender lamp. 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320...
  • Page 46 Classification → Further on in this Table. Reset Clear all entries. O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 47: Exporting Messages

    3 Click [Save]. >>> The Logbook is saved as a Log file. 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...

  • Page 48: Saving The Current Parameter Set

    Enter a file name in the dialog window and confirm with [Save]. O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 49: Maintenance

    SOPAS menu. “Maintenance/Operating mode switch” 2 Click [Maintenance] below Operation. 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...

  • Page 50: Maintenance Work

    Replace the used activated charcoal bag with a new one. Fig. 34: Replacing the activated charcoal bag O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 51: Replacing The Drying Agent Cartridge

    Unscrew the lid with pin key and replace the drying agent cartridge. Fig. 35: Replacing the drying agent cartridge 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320...

  • Page 52: Replacing The Sender Lamp And Led

    ▸ Let the sender lamp cool down before exchanging it. O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...
  • Page 53 Screws of sender lamp Connection of LED unit power supply 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...
  • Page 54 Reset the lamp hour meter (Maintenance > Lamp hour meter) after exchanging the light source. O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...
  • Page 55 Reset the lamp hour meter (Maintenance > Lamp hour meter) after exchanging the light source. 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320...

  • Page 56: Replacing The Co Sensor

    Fig. 40: Position of the CO sensor in the connection unit Screws O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 57: Span Test

    2 Select Adjustment/Span test in the menu. 3 Click [Maintenance]. 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...
  • Page 58 15 Wait until the reference cycle has completed. >>> The operating state is now “Measuring”. O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 59: Determination And Setting Of The Span Factors

    1 Open “Parameter/Spectral analysis” in the SOPAS menu tree. 2 Enter span coefficient NO/NO2. 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...

  • Page 60: Troubleshooting

    Error messages Error messages are shown in the SOPAS ET configuration software Logbook. Only those error messages are shown that the user can clear in own responsibility. Please contact SICK Customer Service for all other error messages. Source Error message...

  • Page 61: Technical Data

    Dimension drawings 11.1.1 Sender/receiver unit Fig. 44: Sender/receiver unit dimensions 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...

  • Page 62: Reflector

    TECHNICAL DATA 11.1.2 Reflector Fig. 45: Reflector dimensions O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 63: Connection Unit

    TECHNICAL DATA 11.1.3 Connection unit Fig. 46: Connection unit dimensions 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...

  • Page 64: Technical Data

    Digital inputs 4 potential-free contacts I/O extensions Optional optical fiber connection O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...
  • Page 65 Automatic check cycle for zero and reference point Contamination monitoring Manual linearity test Options CO sensor 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...

  • Page 66: Part Nos

    VIC322-M04 OPTIC HEAD MS=10M VIC322-M04 1088296 VIC323-M04 OPTIC HEAD MS=10M VIC323-M04 O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 67: Type Code

    Standard model S Special model M Sample model VIC 320 - 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...

  • Page 68: Accessories

    Drying agent cartridge (reflector) 5323946 Activated charcoal sachet (sender/receiver unit) 2045856 CO sensor O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 69: Annex

    Maintenance Maintenance Switch Zero Adjust Alignment RCycle Restart Span Test 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...

  • Page 70: Status

    Extended messages MVxxU01..U16 Uncertain messages MVxxM01..M08 Maintenance messages MVxxC01..C08 Check messages O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 71: Modbus Mapping Table

    Input register Correction Factor 5063 32 Bit float Input register 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...
  • Page 72 Coil Maintenance switch 06004 6003 1 Bit Coil sticky 10) O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 73: Status

    0x0100000 Visor com. Bit=1: active 0x0200000 Lamp com. Bit=1: active 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...

  • Page 74: Maintenance Request

    Bit=1: active 536870912 Bit=1: active 1073741824 Bit=1: active 2147483648 Bit=1: active O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 8011703/XF49/2019-09| SICK Subject to change without notice...

  • Page 75: Password

    ANNEX 12.4 Password HIDE 8011703/XF49/V3-1/2019-09| SICK O P E R A T I N G I N S T R U C T I O N S | VICOTEC320 Subject to change without notice...
  • Page 76 Phone +7 495 283 09 90 E-Mail info@sick.com E-Mail office@sick.com.gr E-Mail info@sick.ru Vietnam Hong Kong Singapore Phone +65 6744 3732 Phone +852 2153 6300 Phone +65 6744 3732 E-Mail sales.gsg@sick.com E-Mail ghk@sick.com.hk E-Mail sales.gsg@sick.com Detailed addresses and further locations at www.sick.com...

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