Related Manuals for Guntamatic BIOSTAR 15
Summary of Contents for Guntamatic BIOSTAR 15
- Page 1 Pelletfiring englisch BIOSTAR 12 / 15 / 23 kW Operating instructions / Systemlog Book BS-01 EN-B30-003-V18-0415...
- Page 2 We are always looking to improve our products and documentation. Any ideas and suggestions you may have will be gratefully received. GUNTAMATIC Heiztechnik GmbH Bruck 7 A-4722 PEUERBACH Tel: 0043 (0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031 Email: office@guntamatic.com...
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Page 3: Table Of Contents
Contents Seite 1 Introduction ................5 2 Important notes ..............6 Intended use operate the heating system gurantee and liability Security instructions Securitynotes on the heatingsystem 3 System components ............11 4 Safety Systems..............13 5 control panel description ............14 6 Overview of Menu and Levels ..........15 Houselevel Programme selection Customer level... - Page 4 Contents Seite 8 Operating the heating system..........31 Controlling of heatingcirculation system Fuel/ Quality fill storeroom attitude combustion air Emptying the ash 9 Cleaning/ care...............36 Interim cleaning General cleaning 10 Error/ Fault messages............39 11 Fault clearance ..............40 12 Replacing fuses..............41 13 System log book ..............42 14 Parameter changes .............47 15 Heatingcirculation attitudes ..........47...
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Page 5: Introduction
Even the best boiler cannot operate effectively without proper care and maintenance, so please read through these instructions carefully and have your appliance commissioned by an engineer authorised by GUNTAMATIC. Most importantly, you should follow the safety instructions in Section 2. -
Page 6: Important Notes
IMPORTANT NOTES Your boiler has been designed and produced in accordance with the latest technical advances and all applicable safety regulations. Nevertheless incorrect operation, the use of unapproved fuels or the failure to carry out necessary maintenance and repairs can result in personal injury or damage to property. -
Page 7: Gurantee And Liability
2.3 GURANTEE AND LIABILITY BS-01 Gurantee and liability claims for personal injury and/ or property damage are inadmissible if they are attributable to one or more of the following causes: use of the boiler for purposes other than that intended •... - Page 8 Unauthorised modifications Do not make any unplanned changes to the settings or any modifications to the heating system. Loss of guarantee entitkement! Servicing work Service the boiler regularly or make use of our Costumer Service. Emptying ash Glowing embers can cause fires! Only remove the ash from the boiler or store it in non combustible containers.
- Page 9 Safety clearances Fire risk! Do not store any flamable items in the close vivinity of the boiler. Follow the local regulations! when heating Attention Danger of deflagration! When the boiler is running please don’t open the boiler door or cleaning openings Entering the storeroom Potentially fatal health risk! As with all organic materials, stored pellets...
- Page 10 SECURITY ADVICES FOR THE HEATING SYSTEM PH-01 Warning of dangerous electric voltage Warning of rotating components Warning of hot surfaces Warning of deflagration grounding Observe operating or installation instructions Separate electric system from the mains Pull angle plug aside power Supply Do not use rigid cable for installations...
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Page 11: System Components
SYSTEM COMPONENTS Flex / Box BS-01 Ash box door 15. Tube- type heat exchanger Cleaning grate 16. Flue draught fan Primary air 17. Flue gas sensor Self- cleaning grate 18. Lambdasond Secondary air 19. Control unit Swirl plate 20. Sensor-filler level Burn- bacl 21. - Page 12 Weekbox BS-01 Ash box door 15. tube type exchanger Cleaning grate 16. Flue draught fan Primary air 17. Flue gas sensor Self cleaning grate 18. Lambdasond Secondary air 19. Control unit (controller) Swirl plate 20. Sensor-for fill- level indicator Burn- back inhibiting fuel chute 21.
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Page 13: Safety Systems
SAFETY SYSTEMS BS-01 To prevent the boiler overheating, the controller reduces the heat output in certain situations. If the boiler still threatens to overheat, the controller responds according to a set of defined safety levels. Safety level 1 15° C above specified temperature The drive motor Stops the fuel feed system and the flue draught fan shuts down. -
Page 14: Control Panel Description
CONTROL PANEL DESCRIPTION BS-01 The appliance has a large touch- screen control panel with a meu- based interface. All setting and query options are shown on the display. All setting could be entered by pressing the “buttons” on the touch screen. Any system messages are displayed on the screen. - Page 15 OVERVIEW OF MENU LEVELS PH-01 House level Info level Prog. selection Customer level ▼ ▼ ▼ INFO-Error Boiler release Customer menu INFO-Status Heating Circ. 0-8 INFO-Boiler NORMAL INFO-Controller 0-2 DHW extra 0-2 INFO-Buffer Tank HP0 HEAT Menu HP0 INFO-Buffer Tank 0-2 REDUCE trunk blink 0-2 REDUCE TO…...
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Page 16: Houselevel
Programmes for boilers and heating circulations could be chosen; the boilers release could be broken; ***) the attitudes for boilers, heating circulations could be changed the attitudes in the service area and the parameter menu could just changed from authorised GUNTAMATIC staff. -
Page 17: Programme Selection
6.1 PROGRAMMESELECTION PH-01 Boiler´s clearance ........... on Attitude „OFF“ the boiler didn´t start Programme OUT ..........Heiatingrun turned off (mit wittgef. Regelung ist die Frostschutzfunktion aktiv) Programme NORMAL ........Heizung und WW-Bereitung eingeschaltet (nach Uhrenprogramm) Programme WARMWATER ......heating turned off – WW- Bereitung eingeschaltet (after Watchpr. summer) Programme HEATING........ -
Page 18: Heatingcirculation
6.2.1 COSTUMERMENU BS-01 Ash empty ........after cleaning the Ash the choose the Menüpoint and confirm with „YES“ and „OK“ Ashwarning ........hours to the new „Ashewarning“ after confirmation of the Function „Ash emptiing“ boiler´s target ........Attitude possible, when programme houselevel is active. Clearance HKR 0-2 ...... - Page 19 6.2.3 WARMWATER ADITIONAL WARMWATER PH-01 Running Pump ........ influenced the runningstate of warmwater circulation Watchprogramme WW ....influenced the warmwater loadingtime with Programme NORMAL Watchprogramme. WW Sommer ... influenced the warmwater loadingtimes while Programme WARMWATER WW Targettemperature....influenced the watertargettemperature WW priority ........
- Page 20 6.2.5 EXIT HP0 PUFFERSPEICHER / Z-PUMPE / PUMPE BS-01 Running Pump ........ influenced the runningstate of trunkblink. Boiler´s target........influenced the buffertarget temperature (manual) Loadingprogramme ......influenced the state of charge from the buffers Watchprogramme ......influences the boiler´s free release Buffer Target ........
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Page 21: Servicelevel
Chapter 6.2.7.7 (backrun mixer) Constructionattitude......................look Chapter 6.2.7.8 Parametermenu .............. entrance and changes just allowed with backspeech from GUNTAMATIC! back to the COSTUMERLEVEL....look at Chapter 6.2 INFOBOX the numbers of the shown parameters are dependent from the system configuration;... - Page 22 6.2.6.2 BEGINNING SERVICE BC-01 Construction............... Selection: Biocom Type ................... Selection: 30 / 40 / 50 / 75 / 100 kW Feed ................... Selection: Flex Ashfeed ................Selection: Yes / No HKR 0-2 available........ Selection: No / CAN-Bus / SY-Bus / Yes (heatingcirculationruler) WW availabe 0-2 ......
- Page 23 6.2.6.3 PARAMETER HK 0-8 HEATINGCIRCULATION / FLOORHEATING BS-01 In Service HK ..............Selection: None/ Pump / Mixer Roomconstruction HK............Selection: None / RFF / RS-Voll / RS-HK / RS-HKR Mixerruntime ..............Selection: 10 – 300 seconds Flow temperature min............Selection: 10°...
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Page 24: Parameter Hp0
6.2.6.5 PARAMETER HP0 BUFFERPUMP / Z-PUMP / PUMP PH-01 in Service HP0 ......Selection: Z-Pump / bufferpump / Pump (for attitude hav a look above) Clearence HP0 ..........Selection: 65° C – 80° C (Pumpclearence) Buffer above Loading ON....Selection: 0°... -
Page 25: System Settings
6.2.6.8 SYSTEM SETTINGS BS-01 Construction............... Selection: Biostar Type ................... Selection: 12 / 15 / 23 kW Feed ................... Selection: Flex / Week boiler´s cleaning........ Selection: (possible up to yom. 2006) HKR 0-2 ................Selection: Yes/ No / CAN-Bus / SY-Bus Outside sensor...... -
Page 26: User Settings
USER SETTINGS BS-01 7.1 HEATING ON / OFF BS-01 press the programmeselection ▼ OUT ......Heating and Warmwater turned off Programme NORMAL ....Heating and Warmwater on Programme WARMWATER ..just Warmwater on Programme some INFO’s more for Programme selection ....... look at chapter 6.1 back to HOUSELEVEL...... - Page 27 7.2 HEATINGPROGRAMME how to PROGRAMME BC-01 For every heatingcirculation there could be up to 3 ON/ OFF switching times installed. With the function „Weekprogramming“ all days in a week could be programmed at the same time. 1) press Costumer level ▼...
- Page 28 7.3 ROOM TEMPERATURE adapt heating curve BC-01 Through changing the heating curve, the room temperature could be adapted. Through a higher heating curve you might reach a higher room temperature. Change the heating curve just daily and maximum in a tenth area. 1) press COSTUMERLEVEL ▼...
- Page 29 7.4 WARMWATERTEMPERATURE how to ADAPT BC-01 Through changing the targettemperature the warmwatertemperature could be adapted.. 1) press COSTUMERLEVEL ▼ 2) press on the warmwaterbutton ▼ 3) press on the targettemperature button ▼ „CHANGE" with • „SAVE“ with • back to HOUSELEVEL......look at Chapter 6.0...
- Page 30 7.5 ROOMCONTROLLER how to serve BS-01 place of construction Mount the room construction in an high of 1,5 m on the internal wall. The functionalst room is there, where the occupants are the most of time (for example: living room). In this room it´s forbidden to furnish the thermostatvalve.
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Page 31: Operating The Heating System
OPERATING THE HEATING SYSTEM BS-01 Initial commissioning Initial commissioning and basic adjustment of the system may only be carried out by GUNTAMATIC engineers or authorised GUNTAMATIC agents. Day- to day operation Clean the heating system precisely according to the instructions in the section Cleaning/Care. The amount of... -
Page 32: Controlling Of Heatingcirculation System
8.1 CONTROLING OF THE HEATINGCIRCULATION SYSTEM BS-01 Checking system pressure The operating pressure is normally between 1 bar and 2.5 bar. If the system pressure is too low, malfunctions may result. If necessary top up the water in the heating system. Note Completely draining and refilling the system or topping up a system filled with anti-freeze or treated water must only be carried out by a heating engineer. -
Page 33: Fuel/ Quality
FUEL/ QUALITY BC-01 To achieve a smooth heating of the furnace, the quality of the fuel has to be right. Only with high-quality wood chips should help to ensure a reliable and trouble-free operation of the plant. The price should be evaluated always behind the quality requirements and it is therefore strongly advised to use only good quality. -
Page 34: Fill Storeroom
8.3 FILL THE STOREROOM BS-01 The fuel store can´t be filled when the heater is in service! Minimum 1 hour before filling, the construction should be turned off! You have to empty the feed spiral minimum all 3 years! You have to suct bigger dust quantity! Firstfilling/ Refilling Before first fillimng and after every complete emptying of fuil the storeroom couldn´t filled completly. -
Page 35: Attitude Combustion Air
8.4 EMPTYING THE ASH PH-01 Glowing embers can cause fires! Only remove the ash from the boiler or store it in non-combustible containers. Touching of hot parts could lead to skin injury! Let the boiler cool down minimum a half an hour before cleaning the ash! Depending on the quality and quantity of uel the ash container must be emptied often. -
Page 36: Cleaning/ Care
The sophisticated cleaning system on a GUNTAMATIC heating system means that regular cleaning work is substantially reduced. All that is required is regular emptying of the ash. The flue must be regularly swept. At the same time, the flue connecting pipe, the flue gas box and the boiler heat exchanger should be cleared of fly-ash. -
Page 37: Interim Cleaning
9.1 INTERIM CLEANING BS-01 Attention Danger of injury! For safety reasons you must only carry out servicing and cleaning when the heating system is switched off and disconnected from the mains, and has cooled down. INFO Interim cleaning must be carried out at intervals of between 2 week and 3 months , but minimum every half an year. -
Page 38: General Cleaning
9.2 GENERAL CLEANING BS-01 Attention Danger of injury! For safety reasons you must only carry out servicing and cleaning when the heating system is switched off and disconnected from the mains, and has cooled down. You have to make the generalcleaning twice in one year. The minimum cleaning is anual. -
Page 39: Error/ Fault Messages
10 INFORMATION MESSAGES/ FAULT CODES BS-01 Category activator Message Quit. cause Door switch defective, Firebox door or ash box Input TKS1 open longer than "t safe" open connector faulty, door or ash Automatic Note (door switch) box open (F01) Clipgrate could´nt reach ashroom filled, servermotor Reset Clippinggrate could go in 200... -
Page 40: Fault Clearance
11 FAULT CLEARENCE PH-01 Fault Cause/ Function Remedy Power supply disconnected Check external mains plug and/or • • power supply lead between circuit boards Control panel cannot be switched on Fuse blown Check fuse in supply lead and on • •... -
Page 41: Replacing Fuses
12 REPLACING FUSES BS-01 Repair work may only be carried out by authorised technicians.! Touching live electrical components can cause fatal injury. Even when the Power switch is "OFF" some components of the system are still live. Therefore, when carrying out repair work it is imperative that the power supply is disconnected by means of the "mains plug"... -
Page 42: System Log Book
13 SYSTEM LOG BOOK BS-01 System operator: ......................................................System installer: ......................................................Boiler system: ..................Make: ..................Type: ..................Year manufactured: ..................Heating output: ..................The following checks are to be carried out regularly on the automatic wood-burning boiler system by the system operator when it is in operation: Once a week the entire boiler system including the fuel Weekly visual... - Page 43 Year: System operator: Serviced by: ......................................... Monthly Remarks Check Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator: Serviced by: ........
- Page 44 Year: System operator: Serviced by: ......................................... Monthly Remarks Check Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator: Serviced by: ........
- Page 45 Year: System operator: Serviced by: ......................................... Monthly Remarks Check Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator: Serviced by: ........
- Page 46 Year: System operator: Serviced by: ......................................... Monthly Remarks Check Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator: Serviced by: ........
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Page 47: Parameter Changes
14 PARAMETER CHANGES BS-01 Parameter Standard 1. Change 2. Change 3. Change 15 ATTITUDE HEATING CIRCULATION BS-01 Heatingcirculation 0 Heatingcirculation 1 Heatingcirculation 2 Warmwater 0... - Page 48 GUNTAMATIC Heiztechnik GmbH A-4722 Peuerbach / Bruck 7 Tel: 0043-(0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031 Email: office@guntamatic.com www.guntamatic.com Misprints and technichal Changes reserved...
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