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Summary of Contents for Guntamatic PRO Series
- Page 1 Woodchip boiler Operating Instructions/System Log Book PRO-A-00-00-00-01-BADE DE-B30-012-V02-1013-V3.0...
- Page 2 We are always looking to improve our products and documentation. Any ideas and suggestions you may have will be gratefully received. GUNTAMATIC Heiztechnik GmbH Bruck 7 A-4722 PEUERBACH Tel: 0043 (0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031 E-mail: office@guntamatic.com...
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Page 3: Table Of Contents
PRO Operating Instructions Contents Page Introduction ............5 Brief description Type approval Further information Important notes ............ 6 Intended use Operating the heating system Guarantee and liability Safety instructions System components .......... 11 Cutaway diagram of PRO Safety systems ........... 12 Description of control panel ...... - Page 4 PRO Operating Instructions Contents Page User settings ............27 Activating a heating programme Deactivating a heating programme Programming heating times 7.3.1 Programming en bloc Changing the heating characteristic Changing the hot water temperature Analogue room stat Digital room controller Operating the heating system ......33 Starting up/Shutting down the system Heating system checks Fuel quality...
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Page 5: Introduction
GUNTAMATIC. Most importantly, you should follow the safety instructions in Section 2. Brief description The PRO is a modern biomass boiler. The fuel is fed to the boiler from a fuel storeroom by an auger-type conveyor with fuel agitator. -
Page 6: Important Notes
PRO Operating Instructions Important notes PRO-02-00-00-00-01-BADE Your boiler has been designed and produced in accordance with the latest technical advances and all applicable safety regulations. Nevertheless incorrect operation, the use of unapproved fuels or the failure to carry out necessary maintenance and repairs can result in personal injury or damage to property. -
Page 7: Safety Instructions
PRO Operating Instructions Safety instructions To prevent accidents, small children should not be allowed into the boiler room or the fuel storeroom. Please follow the safety instructions below. By doing so, you will protect yourself and prevent damage to your heating system. Power switch Note: The power switch must remain switched on at... - Page 8 PRO Operating Instructions Servicing work Note: Service the boiler regularly or make use of our Customer Service. Emptying ash Danger: Glowing embers can cause fires. The ash should only be removed from the boiler or stored in non-combustible containers. Boiler cleaning Caution: Touching hot components can cause skin burns.
- Page 9 PRO Operating Instructions Flue draught regulator Danger: Risk of detonation. A flue draught regulator with a pressure surge compensator is an essential requirement. Safety clearances Danger: Fire risk. Do not store any flammable items in the close vicinity of the boiler. Follow the local regulations.
- Page 10 PRO Operating Instructions Protection against freezing Note: Anti-freeze function. The system can only perform its freezing prevention function if sufficient fuel is available and there are no faults. Emergency fire extinguishing system Note: Contact our Customer Service. If the emergency fire extinguishing system has been triggered, it is always due to a fault in the heating system.
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Page 11: System Components
PRO Operating Instructions System components PRO-03-00-00-00-01-BADE Cutaway diagram of PRO Stepped grate – primary air Domed swirl chamber Photosensor Inspection cover Helix baffles Heat exchanger Flue draught fan Automatic cleaning mechanism Flue pipe 10.) Oxygen sensor 11.) Flue gas sensor 12.) Grate motor 13.) Ash collecting device 14.) Menu-based touch-screen controller... -
Page 12: Safety Systems
PRO Operating Instructions Safety systems PRO-04-00-00-00-01-BADE To prevent the boiler overheating, the controller reduces the heat output in certain situations. If the boiler still threatens to overheat, the controller responds according to a set of defined safety levels. Safety level 1 10°C above specified temperature The drive motor stops the fuel feed system and the flue draught fan shuts down. - Page 13 PRO Operating Instructions On the fuel store outfeed unit Required in all countries In addition, between the end of the fuel outfeed unit and the burn-back prevention device there is a sprinkler unit that is used instead of the temperature monitor with fuel stores with a capacity not exceeding 50 m³...
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Page 14: Description Of Control Panel
PRO Operating Instructions Description of control panel PRO-05-00-00-00-01-BADE The appliance has a large touch-screen control panel with a menu-based interface. All settings can be entered by pressing the "buttons" on the touch screen. Information messages and fault indications are displayed on the screen. Power switch (1) Normally remains permanently switched on. -
Page 15: Overview Of Menu And Levels
Commissioning menu. HP0 parameters Date/Time Changes to the settings on the Service and System settings Parameters levels may only be made with the agreement of GUNTAMATIC. Layout of touch-screen display Header Scroll bar Scroll buttons Symbols Select button... -
Page 16: Information Level
PRO Operating Instructions 6.0 Information level The scroll buttons are used to navigate up or down through the menus. Touching the House button on the display opens the House Level menu. Fault screen → highest priority Plain-English fault messages are displayed and saved Fault is acknowledged by pressing Quit button Information level →... -
Page 17: House Level
PRO Operating Instructions 6.1 House level Pressing the buttons on the left-hand side opens the various menus. Touching the Info button returns you to the Info Level menu. Boiler enabling See Section 6.1.1 Programme See Section 6.1.2 User Level See Section 6.1.3 Service level →... -
Page 18: User Level
PRO Operating Instructions 6.1.3 User Level The number of menus depends on the configuration. User menu → User settings See Section 6.1.3.1 Thermal store pump HP0 menu See Section 6.1.3.2 Detail View menu Date/Time menu Other function buttons: → Network System 0-2 menu See Section 6.1.3.3 →... - Page 19 PRO Operating Instructions 6.1.3.2 Thermal store pump HP0 menu Function buttons: → Pump Mode function → Thermal store timer programme parameters → Thermal store required temp. → effective for thermal store top sensor (T3) → Thermal store min temp. → effective for thermal store top sensor (T3) →...
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Page 20: Supplementary Hot Water
PRO Operating Instructions 6.1.3.5 Hot Water menu Supplementary Hot Water Function buttons: → Pump Mode function → DHW timer programme parameters → Summer DHW timer programme parameters → DHW required temp parameter → DHW priority parameter → Recharge DHW function →... -
Page 21: Boiler Cascade
PRO Operating Instructions 6.1.3.7 Boiler Cascade menu The Boiler Cascade menu is only visible on boiler A. Function buttons: → Boiler Changeover function → 0h = No boiler changeover → Cut-in Time parameter → Cut-in Output parameter → Enable OT function →... -
Page 22: Reset Data
PRO Operating Instructions 6.1.4.1 Reset Data Service menu Function buttons: → Load User Parameters function → For importing saved customer data if necessary → Save User Parameters function → Load Factory Parameters function → Imports only the modified or new parameters of a new software version →... -
Page 23: Hp0 Parameters
PRO Operating Instructions Note: Only one of the functions Network System Controller or Heating Circuit Controller can be programmed on the boiler. Network system mode or heating circuit mode → None Network system/heating circuit is deactivated → Pump Operation of the pumped circuit is controlled by the timer programme →... -
Page 24: System Settings
PRO Operating Instructions 6.1.4.4 System Settings Service menu The number of parameters depends on the configuration. Function buttons: → System: Options: → Type: Options: 175kW/250kW → Fuel outfeed Options: FLEX/AGIT → A1/G1 Pellets 1, Pellets 2, … Options: Ratio of auger A1 to G1 →... -
Page 25: Network System Parameters
PRO Operating Instructions 6.1.4.5 Network System Parameters Service menu The number of parameters depends on the configuration. Function buttons: → NK0-2 Mode function Options: None/Pump/Mixer → Mixer Valve Runtime function → Min Flow Temperature function → Only with mixer-valve circuits →... -
Page 26: Hot Water Parameters
PRO Operating Instructions 6.1.4.7 Hot Water Parameters Service menu Supplementary Hot Water parameters The number of parameters depends on the configuration. Function buttons: → DHW Present function Options: No/Yes/External → DHW Hysteresis parameter → Enable DHW Pump parameter → Boiler Overcompensation parameter If the temperature in the hot water cylinder falls below the required temperature by the hysteresis setting, the hot water cylinder is heated up again. -
Page 27: Activating A Heating Programme
PRO Operating Instructions User settings PRO-07-00-00-00-01-BADE Activating a heating programme To activate the programme NORMAL, for instance, you proceed as follows: 1) → Press the House level button 2) → Press the Programme button 3) → Press the NORMAL programme button 4) →... -
Page 28: Deactivating A Heating Programme
PRO Operating Instructions Deactivating a heating programme To deactivate the programme NORMAL, for instance, you proceed as follows: 1) → Press the House level button 2) → Press the Programme button 3) → Press the Programme Off button 4) → Press the Back button 5) →... -
Page 29: Programming Heating Times
PRO Operating Instructions Programming heating times To program the timer programme for heating circuit 1, for instance, you proceed as follows: 1) → Press the House level button 2) → Press the User level button 3) → Press the Heating circuit 1 button 4) →... -
Page 30: Changing The Heating Characteristic
PRO Operating Instructions Changing the heating characteristic To change the heating curve for heating circuit 1, for instance, you proceed as follows: 1) → Press the House level button 2) → Press the User level button 3) → Press the Heating circuit 1 button 4) →... -
Page 31: Changing The Hot Water Temperature
PRO Operating Instructions Changing the hot water temperature setting To change the required temperature for cylinder 0, for instance, you proceed as follows: 1) → Press the House level button 2) → Press the User level button 3) → Press the DHW cylinder 0 button 4) →... -
Page 32: Analogue Room Stat
PRO Operating Instructions Analogue room stat Installation site Fix the room stat on an internal wall at a height of approx. 1.5m. The most effective room is the one that is most frequently occupied. In that room, the radiators must not be fitted with thermostatic radiator valves (valves must be fully turned on). -
Page 33: Starting Up/Shutting Down The System
PRO-08-00-00-00-01-BADE Starting up/Shutting down the system Initial commissioning Initial commissioning and basic adjustment of the system may only be carried out by GUNTAMATIC engineers or authorised GUNTAMATIC agents. Restarting Before starting up the system again in the autumn/winter, carry out the annual check of the control and safety systems to ensure they are safe and functional. -
Page 34: Fuel Quality
To ensure trouble-free heating with the boiler, the fuel must be of the right quality. Your GUNTAMATIC heating system is designed for burning G30/G50 woodchips with a maximum moisture content of 35% (W35), and pellets. However, it does not make sense to burn... -
Page 35: Fuels
PRO Operating Instructions Fuels 8.4.1 Woodchips Woodchips are made from woodland management waste or trees and should have a maximum water content of 35% so that they are suitable for storage. After felling, chipping wood should be left to season for at least one summer in an airy and sunny location. -
Page 36: Pellets
PRO Operating Instructions 8.4.2 Pellets There are a number of points to observe when ordering wood pellets in order to ensure that they are of perfect quality. Reliable and trouble-free operation of the boiler and the conveying systems can only be guaranteed with high-quality pellets. -
Page 37: Filling/Refilling The Fuel Store
PRO Operating Instructions Filling/Refilling the fuel store Caution: The heating system must be set to Off mode at least 1 hour before the fuel store is filled. On no account must the fuel store be filled while the heating system is in operation! Initial filling When first filling the storeroom and every time it is refilled after being completely emptied, do not immediately fill the store... -
Page 38: Combustion Air Supply
PRO Operating Instructions Combustion air supply On PRO heating systems, no adjustments should be made to the combustion air supply. The diagrams below are intended only to illustrate the positions of the components. Primary air The primary air supply (A) is preset on the front of the boiler and must not be altered. -
Page 39: Emptying The Ash
PRO Operating Instructions Emptying the ash On a 250kW heating system operated at maximum output for approx. 10 hours a day, the ash box on the rear of the boiler requires emptying at intervals that can vary from every few days to as much as 8 weeks, depending on the fuel quality. -
Page 40: Cleaning/Care
In particular, you should follow the safety instructions in Section 2. Cleaning The sophisticated cleaning system on a GUNTAMATIC heating system means that regular cleaning work is substantially reduced. All that is required is regular emptying of the ash. -
Page 41: Cleaning The Fuel Store
PRO Operating Instructions Cleaning the fuel store The fuel outfeed auger and the fuel store must be completely emptied (ideally vacuumed out) at least once every 3 years so as to prevent problems with the outfeed system due to dust accumulation. -
Page 42: Complete Cleaning
PRO Operating Instructions Complete cleaning Depending on how heavily the system is used, complete cleaning may be required twice a year but should be carried out at least once a year. Carry out steps 1-9 precisely as described in the section Interim cleaning. -
Page 43: Rectifying Faults
PRO Operating Instructions Rectifying faults PRO-10-00-00-00-01-BADE Fault Cause/Function Remedy Control panel cannot be Power supply disconnected Check master switch, mains plug switched on and/or power supply lead between circuit boards Fuse blown Check fuse in supply lead and on the control panel circuit board ... -
Page 44: Information Messages/Fault Codes
PRO Operating Instructions Information/Fault messages PRO-11-00-00-00-02-BADE Category Origin Message Cancellation Possible causes F01 Fault Input TKS1 open longer than "t safe" Firebox door or outer casing Door contact switch defective, (door switch) door open faulty connection, door or outer Automatic casing doors open (F01) F03 Fault... - Page 45 PRO Operating Instructions Information/Fault messages Category Origin Message Cancellation Possible causes F23 Fault Ash box not emptied within the set Empty ash box Ash box not emptied or counter Reset button emptying interval not reset after emptying (F23) F24 Fault Stoker temperature higher than "T Stoker temp.
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Page 46: Replacing Fuses
PRO Operating Instructions Replacing fuses PRO-12-00-00-00-01-BADE Danger: Repair work may only be carried out by authorised technicians. Touching live electrical components can cause fatal injury. Even when the Power switch is OFF some components of the system are still live. Therefore, when carrying out repair work it is imperative that the power supply is disconnected by means of the "mains plug"... -
Page 47: Log Book
PRO Operating Instructions System log book PRO-13-00-00-00-01-BADE LOG BOOK AUTOMATIC WOOD-BURNING BOILER SYSTEMS as required by the Austrian Technical Directive H118 on Preventative Fire Safety Please note: a log book is not legally required in the UK however it is recommended that one be kept. …………………………………………………………………….. -
Page 48: Weekly Visual Inspection
PRO Operating Instructions The following checks are to be carried out regularly on the automatic wood-burning boiler system by the system operator when it is in operation: 13.1 Weekly visual inspection: Once a week the entire boiler system including the fuel store is to be visually inspected. Any deficiencies identified are to be rectified immediately. - Page 49 PRO Operating Instructions Year: System operator: Serviced by: ……………………………. ……………………………………..........…………………………………………………………………………………………….. Monthly Remarks Check Flue gas passages Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator:...
- Page 50 PRO Operating Instructions Year: System operator: Serviced by: ……………………………. ……………………………………..........…………………………………………………………………………………………….. Monthly Remarks Check Flue gas passages Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator:...
- Page 51 PRO Operating Instructions Year: System operator: Serviced by: ……………………………. ……………………………………..........…………………………………………………………………………………………….. Monthly Remarks Check Flue gas passages Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator:...
- Page 52 PRO Operating Instructions BS-E-00-00-00-01-BADE GUNTAMATIC Heiztechnik GmbH A – 4722 PEUERBACH Bruck 7 Tel: 0043 (0) 7276 / 2441-0 Fax: 0043 (0)7276 / 3031 E-mail: office@guntamatic.com Subject to printing errors and technical amendments.
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