Related Manuals for Guntamatic Biostar Flex
Summary of Contents for Guntamatic Biostar Flex
- Page 1 Pellet boiler englisch BIOSTAR FLEX/BOX/W Operating Instructions/System Log Book BS-A-00-00-00-01-BAEN EN-B30-003-V16-0411-V3.0...
- Page 2 We are always looking to improve our products and documentation. Any ideas and suggestions you may have will be gratefully received. GUNTAMATIC Heiztechnik GmbH a Georg Fischer Group Company Bruck 7 A-4722 PEUERBACH Tel: 0043 (0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031 E-mail: info@guntamatic.com...
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Page 3: Table Of Contents
Important notes............6 Intended use Operating the heating system Guarantee and liability Safety instructions System components..........11 Cutaway diagram of Biostar FLEX Cutaway diagram of Biostar W Safety systems...........13 Description of control panel ......14 Overview of menu and levels......15 Information level House level User level 6.3.1... - Page 4 BIOSTAR Operating instructions Contents Page Operating the heating system......31 Starting up/Shutting down the system Heating system checks Fuel quality Fuels 8.4.1 Pellets Fuel storage Filling/refilling the fuel store Emptying the ash Cleaning/care .............36 Cleaning the fuel store Interim cleaning Complete cleaning 10 Rectifying faults ..........39 11 Information messages/Fault codes ....40 12 Replacing fuses ..........41...
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Page 5: Introduction
Even the best boiler cannot operate effectively without proper care and maintenance, so please read through these instructions carefully and have your appliance commissioned by an engineer authorised by GUNTAMATIC. Most importantly, you should follow the safety instructions in Section 2. -
Page 6: Important Notes
BIOSTAR Operating instructions Important notes BS-02-00-00-00-01-BAEN Your boiler has been designed and produced in accordance with the latest technical advances and all applicable safety regulations. Nevertheless incorrect operation, the use of unapproved fuels or the failure to carry out necessary maintenance and repairs can result in personal injury or damage to property. -
Page 7: Safety Instructions
BIOSTAR Operating instructions Safety instructions BS-02-04-00-00-01-BAEN To prevent accidents, small children should not be allowed into the boiler room or the fuel storeroom. Please follow the safety instructions below. By doing so, you will protect yourself and prevent damage to your heating system. Power switch BS-02-04-00-01-01-BAEN Note:... - Page 8 BIOSTAR Operating instructions Servicing work BS-02-04-00-06-01-BAEN Note: Service the boiler regularly or make use of our Customer Service. Emptying ash BS-02-04-00-07-01-BAEN Danger: Glowing embers can cause fires. Only remove the ash from the boiler or store it in non-combustible containers. Boiler cleaning BS-02-04-00-08-01-BAEN Caution:...
- Page 9 BIOSTAR Operating instructions Flue draught regulator BS-02-04-00-12-01-BAEN Danger: Risk of detonation. A flue draught regulator with a pressure surge compensator is an essential requirement. Safety clearances BS-02-04-00-13-01-BAEN Danger: Fire risk. Do not store any flammable items in the close vicinity of the boiler. Follow the local regulations.
- Page 10 BIOSTAR Operating instructions Protection against freezing BS-02-04-00-16-01-BAEN Note: Anti-freeze function. The system can only perform its freezing prevention function if sufficient fuel is available and there are no faults. Fire extinguisher BS-02-04-00-17-01-BAEN Note: Provide a fire extinguisher. There must be a fire extinguisher placed immediately outside the boiler room door.
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Page 11: System Components
BIOSTAR Operating instructions System components BS-03-00-00-00-01-BAEN Cutaway diagram of BIOSTAR Flex BS-03-01-00-00-01-BAEN Ash box door Cleaning grate Primary air Self-cleaning grate Secondary air Swirl plate Burn-back inhibiting fuel chute Expansion zone Automatic heat exchanger cleaning mechanism 10. Grate cleaner motor 11. -
Page 12: Cutaway Diagram Of Biostar W
BIOSTAR Operating instructions Cutaway diagram of BIOSTAR W BS-03-02-00-00-01-BAEN 1. Ash box door 2. Cleaning grate 3. Primary air 4. Self-cleaning grate 5. Secondary air 6. Swirl plate 7. Burn-back inhibiting fuel chute 8. Expansion zone 9. Automatic heat exchanger cleaning mechanism 10. -
Page 13: Safety Systems
BIOSTAR Operating instructions Safety systems BS-04-00-00-00-01-BAEN To prevent the boiler overheating, the controller reduces the heat output in certain situations. If the boiler still threatens to overheat, the controller responds according to a set of defined safety levels. Safety level 1 BS-04-00-00-01-01-BAEN 15°... -
Page 14: Description Of Control Panel
BIOSTAR Operating instructions Control panel description BS-05-00-00-00-01-BAEN The appliance has a large touch-screen control panel with a menu-based interface. All setting and query options are shown on the display. All settings can be entered by pressing the "buttons" on the touch screen. Any system messages are displayed on the screen. -
Page 15: Overview Of Menu And Levels
DHW1 Parameters Date/Time Changes to the settings on the Service or • • • • DHW2 Parameters Parameters levels may only be made with the agreement of GUNTAMATIC. HP0 parameters System settings Layout of touch-screen display BS-06-00-00-01-01-BAEN Header Scroll bar... -
Page 16: Information Level
BIOSTAR Operating instructions Information level (user) BS-06-01-00-00-01-BAEN You use the "DOWN" and "UP" buttons to navigate through the Information Level menu. Fault → highest priority Plain-language fault messages are displayed showing date and time of occurrence Fault is acknowledged by pressing "Quit" button Information →... -
Page 17: House Level
BIOSTAR Operating instructions House level (user) BS-06-02-00-00-01-BAEN All heating programmes and menus are listed and described below: Heating and hot water switched off → Anti-freeze function active Heating and hot water on as per timer programme Hot water as per timer programme DHW summer →... -
Page 18: Heating Circuit Menu
BIOSTAR Operating instructions 6.3.1 Heating Circuit menu (User) BS-06-03-01-00-01-BAEN The Heating Circuit menu allows you to enter the settings for the various heating circuits. Heating circuit control status Facility for setting heating and low-temperature times Facility for setting daytime required temperature Facility for setting night-time required temperature Facility for setting room effect/thermostat function Facility for setting heating characteristic... -
Page 19: Thermal Store
Detail View. No settings can be made on this menu. Its primary purpose is to aid telephone diagnosis of possible fault causes and to assist the GUNTAMATIC engineer with fault rectification. 6.3.6 Date/Time menu (User) -
Page 20: Service Level
(Expert) BS-06-04-00-00-01-BAEN CODE entry required. Changes to the settings on the Service Level may only be made with the agreement of GUNTAMATIC or an authorised GUNTAMATIC engineer. Service menu Reset data → Caution: All system settings may be lost. Service menu Fault screen →... -
Page 21: Service Menu Commissioning
BIOSTAR Operating instructions 6.4.3 Commissioning Service menu (Expert) BS-06-04-03-00-01-BAEN All system components present can be programmed and activated from the service menu Commissioning. For setting boiler type For setting boiler output → stated on rating plate Setting for outfeed system type For activating heating circuit controller 0 For activating DHW cylinder 0 For setting the DHW charging time... - Page 22 BIOSTAR Operating instructions Options → FLEX Vacuum outfeed from a storeroom → BOX Vacuum outfeed from a fabric hopper → HX Auger outfeed from a storeroom → B/HOP Auger outfeed from a boiler-mounted hopper Options → None Heating circuit is deactivated →...
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Page 23: Service Menu Hp0 Parameters
BIOSTAR Operating instructions 6.4.5 Hot water parameters Service menu (Expert) BS-06-04-05-00-01-BAEN Facility for setting hot water parameters Hot water circuit operating mode Facility for setting hot water hysteresis → Hot water cylinder recharging Enabling temperature for cylinder charging pump → CCP 0 For setting boiler overcompensation →... -
Page 24: Service Menu System Settings
BIOSTAR Operating instructions 6.4.7 System settings Service menu (Expert) BS-06-04-07-00-01-BAEN Facility for setting special boiler and system parameters For setting system type → stated on rating plate For setting boiler type → stated on rating plate For setting outfeed system type Automatic de-ashing →... -
Page 25: User Settings
BIOSTAR Operating instructions User Settings BS-07-00-00-00-01-BAEM Activating a heating programme BS-07-01-00-00-01-BAEN To set the "NORMAL" programme, proceed as set out below, step by step: 1) → Press the "House level" button The programme currently selected, "Off", is shown in the header 2) →... -
Page 26: Deactivating A Heating Programme
BIOSTAR Operating instructions Deactivating a heating programme BS-07-02-00-00-01-BAEN To set the "NORMAL" programme to "OFF", proceed as set out below, step by step: 1) → Press the "House level" button The programme currently selected, "Normal", is shown in the header 2) →... -
Page 27: Setting A Timer Programme
BIOSTAR Operating instructions Setting a timer programme BS-07-03-00-00-01-BAEN The heating circuits/charging pumps can only be called into action during the times enabled in the timer programme. The example set out below illustrates programming the timer programme for heating circuit 1: 1) →... -
Page 28: Changing The Heating Characteristic
BIOSTAR Operating instructions Changing the heating characteristic BS-07-04-00-00-01-BAEN The heating circuits/charging pumps can only be called into action during the times enabled in the timer programme. The example set out below illustrates programming the heating characteristic for heating circuit 1: 1) →... -
Page 29: Changing The Hot Water Temperature Setting
BIOSTAR Operating instructions Changing the required hot water temperature BS-07-05-00-00-01-BAEN You can change the required hot water temperature on the Hot Water menu. The example set out below illustrates programming the required temperature for DHW cylinder 0: 1) → Press the "House level" button 2) →... -
Page 30: Analogue Room Stat
BIOSTAR Operating instructions Analogue room stat BS-07-06-00-00-01-BAEN If your system is fitted with an outside-temperature based heating circuit controller, each heating circuit can be equipped with an analogue room stat if desired. The control knob on the room stat allows adjustment of the required room temperature preset on the Heating Circuit menu. -
Page 31: Starting Up/Shutting Down The System
Starting up/Shutting down the system BS-08-01-00-00-01-BAEN BS-08-01-00-01-01-BAEN Initial commissioning Initial commissioning and basic adjustment of the system may only be carried out by GUNTAMATIC engineers or authorised GUNTAMATIC agents. BS-08-01-00-02-01-BAEN Restarting Before starting up the system again in the autumn/winter, carry out the annual check of the control and safety systems to ensure they are safe and functional. -
Page 32: Fuel Quality
BIOSTAR Operating instructions Fuel quality BS-08-03-00-00-01-BAEN To ensure trouble-free heating with the boiler, the fuel must be of the right quality. Ensuring fuel quality BS-08-03-00-01-01-BAEN Austria: Always order pellets conforming to ÖNORM M 7135 Germany: Always order pellets conforming to DIN 51731 Switzerland: Always order pellets conforming to... -
Page 33: Fuels
BIOSTAR Operating instructions Fuels BS-08-04-00-00-01-BAEN 8.4.1 Pellets BS-08-04-01-00-01-BAEN There are a number of points to observe when ordering wood pellets in order to ensure that they are of perfect quality. Reliable and trouble-free operation of the boiler and the conveying systems can only be guaranteed with high-quality pellets. -
Page 34: Filling/Refilling The Fuel Store
BIOSTAR Operating instructions Filling/refilling the fuel store BS-08-06-00-00-01-BAEN BS-08-06-00-01-01-BAEN Caution: The heating system must be set to "Off" mode at least one hour before the fuel store is filled. On no account must the fuel store be filled while the heating system is in operation! BS-08-06-00-02-01-BAEN Vacuum systems When first filling the storeroom and every time it is refilled after... -
Page 35: Emptying The Ash
BIOSTAR Operating instructions Emptying the ash BS-08-07-00-00-01-BAEN The ash box has to be regularly emptied according to the amount of fuel used, its quality and heat output. The higher the dust content of the fuel, the shorter the intervals at which the ash must be removed. -
Page 36: Cleaning/Care
In particular, you should follow the safety instructions in Section 2. BS-09-00-00-02-01-BAEN Cleaning The sophisticated cleaning system on a GUNTAMATIC heating system means that regular cleaning work is substantially reduced. All that is required is regular emptying of the ash. -
Page 37: Interim Cleaning
BIOSTAR Operating instructions Interim cleaning BS-09-02-00-00-01-BAEN The ash box has to be emptied and interim boiler cleaning carried out at intervals depending on the amount of fuel used. How often interim cleaning is required can vary from every 2 weeks to every 3 months. The frequency of the cleaning work required is essentially dependent on the quality of the fuel. -
Page 38: Complete Cleaning
BIOSTAR Operating instructions Complete cleaning BS-09-03-00-00-01-BAEN Depending on the load on the heating system, complete cleaning may be required twice a year but should be carried out at least once a year. Carry out the following steps for complete cleaning: 1. -
Page 39: Rectifying Faults
BIOSTAR Operating instructions Rectifying faults BS-10-00-00-00-01-BAEN Fault Cause/Function Remedy Control panel cannot be Power supply disconnected Check external mains plug and/or power • • switched on supply lead between circuit boards Check fuse in supply lead and on the • Fuse blown control panel circuit board •... -
Page 40: Information Messages/Fault Codes
BIOSTAR Operating instructions Information/Fault messages BS-11-00-00-00-01-BAEN No. Category Origin Message Cancellation Possible causes F01 Note Input TKS1 open (door switch) Ash box open Door switch defective, Automatic connector faulty, ash box (F01) open F02 Fault Tipper grate unable to move Tipper grate unable to Ash chamber too full, servo into position within 200 sec... -
Page 41: Replacing Fuses
BIOSTAR Operating instructions Replacing fuses BS-12-00-00-00-01-BAEN Danger: Repair work may only be carried out by authorised technicians. Touching live electrical components can cause fatal injury. Even when the Power switch is "OFF" some components of the system are still live. Therefore, when carrying out repair work it is imperative that the power supply is disconnected by means of the "mains plug"... -
Page 42: Log Book
BIOSTAR Operating instructions BS-00-00-00-01-13-BAEN LOG BOOK AUTOMATIC WOOD-BURNING BOILER SYSTEMS as required by the Austrian Technical Directive H118 on Preventative Fire Safety Please note: a log book is not legally required in the UK however it is recommended that one be kept. System operator: …………………………………………………………………….. -
Page 43: Weekly Visual Inspection
BIOSTAR Operating instructions The following checks are to be carried out regularly on the automatic wood-burning boiler system by the system operator when it is in operation: 12.1 Weekly visual inspection: Once a week the entire boiler system including the fuel store is to be visually inspected. Any deficiencies identified are to be rectified immediately. - Page 44 BIOSTAR Operating instructions Year: System operator: Serviced by: ……………………………. ……………………………………..........…………………………………………………………………………………………….. Monthly Remarks Check Flue gas passages Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator:...
- Page 45 BIOSTAR Operating instructions Year: System operator: Serviced by: ……………………………. ……………………………………..........…………………………………………………………………………………………….. Monthly Remarks Check Flue gas passages Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator:...
- Page 46 BIOSTAR Operating instructions Year: System operator: Serviced by: ……………………………. ……………………………………..........…………………………………………………………………………………………….. Monthly Remarks Check Flue gas passages Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator:...
- Page 47 BIOSTAR Operating instructions Year: System operator: Serviced by: ……………………………. ……………………………………..........…………………………………………………………………………………………….. Monthly Remarks Check Flue gas passages Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator:...
- Page 48 BIOSTAR Operating instructions BS-E-00-00-00-01-BAEN GUNTAMATIC Heiztechnik GmbH A – 4722 PEUERBACH Bruck 7 Tel: 0043 (0) 7276 / 2441-0 Fax: 0043 (0)7276 / 3031 E-mail: info@guntamatic.com...
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