Related Manuals for Guntamatic POWERCHIP 20
Summary of Contents for Guntamatic POWERCHIP 20
- Page 1 Woodchip boiler englisch POWERCHIP / POWERCORN 50 Special Planning and installation PH-01 EN-B31-009-V17-0815...
- Page 2 We are always looking to improve our products and documentation. Any ideas and suggestions you may have will be gratefully received. GUNTAMATIC Heiztechnik GmbH Bruck 7 A-4722 PEUERBACH Tel: 0043 (0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031 Email: office@guntamatic.com...
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Page 3: Table Of Contents
4 Electrical connections ............31 Heating system electrical connections 5 Final checks................34 6 Standards / Regulations ............35 7 Plumbing diagrams ..............36 Backup Memory HP0 8 Technical data ..............54 Powerchip 20/30 and 40/50 Powerchip 75 and 100 Powercorn 50 Special Removal Celling filling spiral... -
Page 4: Introduction
GUNTAMATIC provides no guarantee of any kind for any type of site work. Without making any claims as to completeness or... -
Page 5: Planing
You have to follow you specific country fire safety rules obligatory. Your country safety rules are higher then our GUNTAMATIC minimum rules. If there are no specific fire security rules in your country, you have to follow the GUNTAMATIC introductions... -
Page 6: Minimum Fire Safety Requirements
2.2 Minimum fire safety requirements PH-01 Boiler room Floor of concrete construction, either bare or tiled. All materials for floor, walls and ceiling must be fire-resistant to F60/REI60 rating. Boiler rooms door: The Boiler room’s door also might close single handed and it has to be possible to close off the door. Connecting doors to the fuel storeroom must also be Class T30/EI 30-C fire doors, self-closing and lockable. - Page 7 SLE - Automatic fire extinguishing facility: For storage rooms in farm building it is possible to dispense with a F90 / REI90 cladding for fuel storage and if the fire compartment is less than 500 sq meters . The fuel but separately ( wooden planking ) must be stored on other goods .
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Page 8: Boiler Room Requirements
2.3 Boiler room requirements PH-01 H 225 cm Minimum room height PH 30 / 50 / 50 S ideal solution H 210 cm possible H 240 cm PH 75 / 100 ideal solution H 230 cm possible = Mindestraumhöhe bei abgeschraubtem Wärmetauscherdeckel Minimum room size B 240 cm x T 230 cm... - Page 9 Installation site You have to plan the furnace in the near of the chimney to avoid a long flue pipe. A → Integration version of Energy saving draft regulator with Ex flap and with fire tube respect the local fire security rules- dust information possible B →...
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Page 10: Flue Requirements
2.4 Flue requirements PH-01 Use heat-insulated fireclay flues that are insensitive to damp. The flue gas temperature can be less than 100° C. The system must only be connected to the flue if the flue meets the legal requirements and the technical specifications. The flue must be matched to the boiler output and dimensioned in accordance with DIN 4705. -
Page 11: Flue Draught Regulator And Pressure-Surge Compensator
2.5 Flue draught regulator and pressure-surge compensator BS-01 Fitting an energy-saving flue draught regulator/pressure-surge compensator (Class RE) is absolutely imperative. The flue draught should not differ by more than +/- 3 pascals from the figure specified in the flue dimensioning data. If the flue draught cannot be reduced to the required figure, either a larger draught regulator should be fitted or an additional flue baffle fitted between the flue and the draught regulator. -
Page 12: Fuel Store Requirements
2.6 Fuel store requirements PH-01 Please note: the specific national rules for your fuel store .) are strictly (for example. ÖNORM M7137, VDI 3464,.. adhered blindly Annual demand for fuel store The fuel store should be able to pick up the stock for a year . Per 1 kw building heat is expected with the following annual fuel demand . - Page 13 Storeroom filling The hackchips are delivered by a tip truck. A fired drive at your house to the storeroom is needed, if it´s possible. Ideally the storeroom is on the external wall and is reachable and reflable form the gate. To avoid damages on the agiator during insertion of the hack chips, you shall fill the storeroom with a front loader.
- Page 14 Celling agitator The drive motor and the necessary electrical installations must be installed outside of the storage room. A lockable emergency stop switch with motor protection must be installed in the immediate vicinity of the charging slot switches, which interrupts the power supply of the auger when opening the door, secured.
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Page 15: Examples For Planning
2.7 Examples for planning PH-01 For working with Pellets oder Energy corn is a own filling set needed. (please have a look at the price list). Example 1 The storrage filling occurs through a gate. The maximal length of feed with the agitator is 7 meter. Example 2 The storage filling occurs with a ceiling filling spiral through a shaft. - Page 16 For working with Pellets oder Energy corn is a own filling set needed. (please have a look at the price list). Example 4 The boilers charging occurs with a horizontal installed agitator. A droft shaft extension is needed. (please have a look on the price list) The maximal length of holding included the agitator is 7 m.
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Page 17: Automatically Ash System
2.8 AUTOMATIC ASH SUCTION SYSTEM PC-01 The following Introductions are for Device planning- for installation of ash vacuum suction system there is another Introduction included. Optional there is a automatic ash vacuum system. The accumulated ash will go through the firing build Feedsystem and flexible metal tube in a big removable ashton. - Page 18 Permited Construction plaeces for the ash ton: in the boiler room • in an secondary • room Hauling of a suction pipe through fire zones A → wall penetration with Rockwoolpipesprialclamp; B → wall penetration with boiled Steel pipe; C → fire security clamps 54 – 60; (maximal 1 m difference) D →...
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Page 19: Heating Circuit Rules
2.9 HEATING CIRCLE RULE PH-01 The heating circle rule is optional offered. You can decide between a MKR set or a wall mounted MK 261 set. per construction 3 controlled by atmospheric condition rules ● possible per construction could be actived on the MKR Set boiler ●... - Page 20 NOTES Sketch:...
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Page 21: Construction
Carrying in dismantled The boiler body can be dismantled into parts for carrying in. If that is done, a person authorised by GUNTAMATIC must be consulted. 3.3 Positioning and aligning the boiler... -
Page 22: Fuel Out Feed Installation
3.4 Fuel out feed installation PH-01 1. 1. Set the boiler in accordance with the required minimum wall-distances in the boiler room place so that sufficient maintenance space around the boiler, see Sketch.1, exist. Align the boiler by means of adjustable feet to the rear is slightly inclined upwards so that existing in the heat exchanger air can escape easily at the plant filling.Please note, that the auger feed system has to be constructed right... - Page 23 6. The agitator is turning in clockwise direction, look at Sketch 5. The spring arm has to be constructed, that the longest are in counterpart position. The spring arms have to run 15 to 20 mm above the drawing spiral (look at Sketch 9). Please don´t fix the screws (J, Sketch 9) on the spring arm.
- Page 24 13. The temperature monitoring (TÜB) may be omitted on the drive unit (Sprinkler 55 ° C) to 50 m³ storage volume due to the sprinkler device. In stockroom volume greater than 50 cubic meters, the temperature monitoring (segmental) is also installed on the sprinkler system to the propulsion unit in the area of the wall and the opening of a warning device such as ruled at-a bugle.
- Page 25 15. The parellings installation with revisons opening must be performed like written. In the store room there is a installade partition (P), look at sketch 7, prohibts at opening of revisionsquery an uncontrolled spread of stored fuel. The Feedspiral has filled out with rockwoll, look at (Q) •...
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Page 26: Plumbing Connections
3.5 Plumbing connections PH-01 POWERCHIP 30 - 50 / POWERCORN 50-Special A → Sensor for temp. relief valve, 1/2" B → Temperature-relief heat exchanger 3/4“ C → Heating return, 5/4“ D → Heating flow, 5/4” E → External thermostat, 1/2" POWERCHIP 75 - 100 A →... - Page 27 95° C is required. The supply pressure must be at least 2 bar but no more than 6 bar. POWERCHIP 20/30 – 40/50 / POWERCORN 50-Special A → Cold water supply B → Sensor for temp. relief valve, 1/2"...
- Page 28 The dimensioning of the return boost pump (set) is designed for the arrangements shown in GUNTAMATIC plumbing diagrams. If additional components such as heat meters are incorporated in the system plumbing, or if the overall thermal...
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Page 29: Filling And Bleeding The System
° dH > 8.4 • > 500kW: if ° dH > 0.11 Water heater If a water heater is also used in addition to the GUNTAMATIC boiler, it should be filled according to the installation instructions for it. Construction flushing •... -
Page 30: Connecting The Flue
3.7 Connecting the flue PH-01 The boiler is connected to the flue by means of a flue connecting pipe which must be gas-tight and insulated between the heating boiler and the chimney. → The following diameters should be used: Flue connecting pipe •... -
Page 31: Electrical Connections
Electrical connections PH-01 The electrical connections to the boiler system on site may only be made by an approved electrical installer observing all the applicable regulations. In addition, it is essential that electrical system components are protected against damage from heat radiation. All boiler system internal wiring is wired up at the factory ready for use. - Page 32 Cabeling Feeder 5 x 1,5 mm² • Sensor 2 x 1 mm² • Room stat 2 x 1 mm² • CAN-Bus 2 x 2 x 0,5 mm² (twisted pair, shielded) • For low voltage (sensores…) and high voltage, the cable duct on the boiler, is needed Surge protection Where CAN bus cables run between different buildings, the...
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Page 33: Heating System Electrical Connections
Heating system electrical connections PH-01 Mains connection 400 VAC, 50 Hz, 13 A fuse • Standard specifications Boiler control panel (BCE) • Boiler circuit board (230 VAC) • Router module (400 VAC) • Fault signal output (24VDC 200mA) • Safety temperature limiter (STL) •... -
Page 34: Final Checks
Always leave the boiler room clean. • Initial commissioning Commissioning must only be carried out by GUNTAMATIC or a qualified specialist. The precondition is that the flue technician, heating installer and electrician have cleared the system for operation. The authorised GUNTAMATIC specialist... -
Page 35: Standards / Regulations
Standards / Regulations BS-01 The heater equates Class 3/ EN 303-5. The original certification report is deposited at the manufacture, Public Police and Fire safety rules have to be respected. • ÖNORM / DIN EN 303-5 Heaters for pillar fuel, automatic and manual sanded up to 300 KW. Terms, requirements, and checkups. -
Page 36: Plumbing Diagrams
Plumbing diagrams 7.1 Backup Memory HP0 PH-01 2 Sensor – Backup Memory Attitude„Part-Charging“ • The buffermanagement is charged in the top art. ON and OFF Switching temperatures could be attitude with buffermanagement. Attitude „FULL-Charging“ • The buffermanagement is charged in the below art. ON and OFF Switching temperatures could be attitude with buffermanagement. - Page 37 off 50 kW boiler output - High-/ lower temperature construction Attention: In case of very low (less than 30%) decrease of performance like for example a low energy or a passivehouse and for oversizing, we advice you to install a backup memory. Diagram no.
- Page 38 off 50 kW boiler output High-/ lower temperature construction with backup memory PSF Diagram no. PH-02 Electrical connections as per operating and installation instructions Powerchip as per price list Flue draught regulator RE as per price list Outside temp. based controller set MKR S30-031 Thermal store PSF as per price list...
- Page 39 off 50 kW boiler output High-/ lower temperature construction with backup memory PS Diagram no. PH-03 Electrical connections as per operating and installation instructions Powerchip as per price list Flue draught regulator RE as per price list Outside temp. based controller set MKR S30-031 DHW cylinder ECO as per price list...
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Page 40: Powerchip 20/30 And
off 50 kW boiler output High-/ lower temperature construction with backup memory PSF and inventory boiler. Diagram no. PH-04 Powerchip as per price list Flue draught regulator RE as per price list Electrical connections as per operating and installation instructions Outside temp. - Page 41 off 50 kW boiler output - High-/ lower temperature construction with with trunk blink. Attention: In some cases very low power consumption (<30%) such as at a very low energy or passive house, as well as over-dimensioning, we recommend installing a buffer! Diagram no.
- Page 42 off 50 kW boiler output High-/ lower temperature construction with backup memory with trunk blink. Diagram no. PH-06 Electrical connections as per operating and installation instructions Powerchip as per price list Flue draught regulator RE as per price list Outside temp. based controller set MKR S30-031 DHW cylinder ECO as per price list...
- Page 43 off 50 kW boiler output - High-/ lower temperature construction Attention: In some cases very low power consumption (<30%) such as at a very low energy or passive house, as well as over-dimensioning, we recommend you to install a buffer! Diagram no.
- Page 44 off 50 kW boiler output High-/ lower temperature construction with backup memory PSF Diagram no. PH-08 Electrical connections as per operating and installation instructions Powerchip as per price list Flue draught regulator RE as per price list Outside temp. based controller set MKR S30-031 Thermal store PSF as per price list...
- Page 45 off 50 kW boiler output High-/ lower temperature construction with backup memory PS Diagram no. PH-09 Electrical connections as per operating and installation instructions Powerchip as per price list Flue draught regulator RE as per price list Outside temp. based controller set MKR S30-031 DHW cylinder ECO as per price list...
- Page 46 off 50 kW boiler output - High-/ lower temperature construction with trunk blink Attention: In some cases very low power consumption (<30%) such as at a very low energy or passive house, as well as over-dimensioning, we recommend you to install a buffer! Diagram no.
- Page 47 from 50 kW High-/ lower temperature construction with backup memory PS and trunk blink Diagram no. PH-12 Electrical connections as per operating and installation instructions Powerchip as per price list Flue draught regulator RE as per price list Outside temp. based controller set MKR S30-031 DHW cylinder ECO as per price list...
- Page 48 DIESES DOKUMENT QURDE VON STEF FEN MÜN ZENBERG ERSTELL T: Objekt supply for maximal 3 buildings trunkblink functions ZUP, LAP oder PUP Site 1 / Diagram no. PH-13 Electrical connections as per operating and installation instructions Firing Powerchip as Pricelist Flue draught regulator RE with Ex-Clap as Pricelist Regulation wall mounted unit Set-MK261...
- Page 49 Site 2 / Diagram no. PH-13 CAN−Bus 230VAC HKR-x RG−x RG−x RG−x HK−x HK−x HK−x VF−x VF−x HKP−x HKP−x HKP−x SLP−x SF−x CAN−Bus 230VAC HKR-x RG−x RG−x RG−x HK−x HK−x HK−x Netz 230 V VF−x VF−x HKP−x HKP−x HKP−x CAN−Bus 230VAC HKR-x RG−x...
- Page 50 cascade circuit for 2 Firings Diagram no. PH-14 Electrical connections as per operating and installation instructions Firing Powerchip as Pricelist Flue draught regulator RE with Ex-Clap as Pricelist GSM-Modul S15-002 Line connector per construction 400 VAC / 13 A; • recirculationincreasinggroup as Pricelist connect the system linear with CAN BUS...
- Page 51 Cascad circuit for 4 Firing Site 1 / Diagram no. PH-15 Electrical connections as per operating and installation instructions Firing Powerchip look at Pricelist Flue draught regulator RE with Ex-Clap GSM-Modul S15-002 Line connector per construction 400 VAC / 13 A; •...
- Page 52 Site 2 / Diagram no. PH-15 Electrical connections as per operating and installation instructions Order every backup memory with 2 pieces with 3 muffles. • the written dimensons fort he backup memory, pipes on T pipes refers to a Cascade •...
- Page 53 NOTES Sketch:...
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Page 54: Technical Data
Technical data 8.1 POWERCHIP 20/30 POWERCHIP 40/50 PH-02 Type POWERCHIP 20/30 POWERCHIP 40/50 Woodchips P16B and P45A * Woodchips P16B oder P45A * EN 14961-4 Pellets EN Plus A1 oder A2 Pellets EN Plus A1 oder A2 EN 14961-2 Fuel... -
Page 55: Powerchip 75 And 100
8.2 POWERCHIP 75 POWERCHIP 100 PH-02 Type POWERCHIP 75 POWERCHIP 100 Woodchips P16B and P45A * Woodchips P16B oder P45A * EN 14961-4 Pellets EN Plus A1 oder A2 Pellets EN Plus A1 oder A2 EN 14961-2 Fuel Grain Fuel ** Grain Fuel ** ÖNORM M7139 Miscanthus **... -
Page 56: Powercorn 50 Special
8.3 POWERCORN 50 Special PH-02 Type POWERCORN 50 Special Woodchips P16B and P45A * EN 14961-4 Pellets EN Plus A1 oder A2 EN 14961-2 Fuel Grain Fuel ** ÖNORM M7139 Miscanthus ** Boiler output Woodchips 12 – 49 Boiler output Pellets 12 –... -
Page 57: Removal
8.4 FEED PH-01 VIEW FROM ABOVE DELIVERY STATUS bestehend aus Feed unit (AE),Wallpiece (WS) und Agitator (RW); • maximum length (GL) of feedspiral = 7 m; • Dumping height: Hackchips max. 5,0 m Pellets max. 2,5 m Energycorn max. 2,5 m Miscanthus max. - Page 58 DUMPIRON: Ø Agitator 64 cm 92 cm 120 cm 147 cm 172 cm 197 cm 225 cm 250 cm 1,5 m 4 off 2,0 m 2 off 2 off 2,5 m 2 off 2 off 3,0 m 2 off 2 off 3,5 m 1 off 1 off...
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Page 59: Celling Filling Spiral
DOWNPIPE up 3 m height: presented over downpipe (OF), below downpipe (UF) and Bride to screw • 8.5 Celling filling spiral PH-01 bestehend aus drive motor, Befüllschnecke(n), Lagerplatte und Halterung(en); • just for construction for store room´s ceilar ; • der Antriebsmotor muss außerhalb des Lagers montiert werden;... - Page 60 GUNTAMATIC Heiztechnik GmbH A-4722 Peuerbach / Bruck 7 AUSTRIA Tel: 0043-(0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031 Email: office@guntamatic.com www.guntamatic.com Misprints and technichal Changes reserved...
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