Guntamatic BIOSTAR Operating Instructions Manual
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Guntamatic BIOSTAR Operating Instructions Manual

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Pelletfiring
englisch
BIOSTAR
Complete
Operating instructions
EN-B30-003-V21-0322

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Summary of Contents for Guntamatic BIOSTAR

  • Page 1 Pelletfiring englisch BIOSTAR Complete Operating instructions EN-B30-003-V21-0322...
  • Page 2 We are always looking to improve our products and documentation. Any ideas and suggestions you may have will be gratefully received. GUNTAMATIC Heiztechnik GmbH Bruck 7 A-4722 PEUERBACH Tel: 0043 (0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031 Email: office@guntamatic.com...

  • Page 3: Table Of Contents

    Contents page Introduction ................5 Important notes ................6 Intended use ....................6 operate the heating system ................6 gurantee and liability ..................7 Security instructions ..................7 Securitynotes on the heatingsystem ............. 11 System components ..............12 Safety Systems ................ 13 control panel description ............
  • Page 4 Contents page Operating the heating system ..........34 Controlling of heatingcirculation system ............34 Fuel ....................... 35 Fill storeroom ....................36 Emptying the ash ..................37 Cleaning/ care ................38 Interim cleaning ..................... 39 General cleaning ................... 40 10 Error/ Fault messages ............. 41 11 Fault clearance .................

  • Page 5: Introduction

    GUNTAMATIC-authorized specialist. Above all, follow the safety instructions in Chapter 2. Short description The BIOSTAR furnace is a modern boiler. The discharge takes place from a storage room by means of a suction system. Type approval The firing is designed according to class 5 according to EN 303-5, as well as the agreement of the federal states according to Art.

  • Page 6: Important Notes

    IMPORTANT NOTES BS-01 Your boiler has been designed and produced in accordance with the latest technical advances and all applicable safety regulations. Nevertheless incorrect operation, the use of unapproved fuels or the failure to carry out necessary maintenance and repairs can result in personal injury or damage to property.

  • Page 7: Gurantee And Liability

    2.3 GURANTEE AND LIABILITY BS-01 Gurantee and liability claims for personal injury and/ or property damage are inadmissible if they are attributable to one or more of the following causes: use of the boiler for purposes other than that intended ...
  • Page 8 Do not make any unplanned changes to the settings or any modifications to the heating Modifications system. Loss of guarantee entitkement! Service the boiler regularly or make use of our Servicing work Costumer Service. Glowing embers can cause fires! Emptying ash Only remove the ash from the boiler or store it in non combustible containers.
  • Page 9 Fire risk! Do not store any flamable items in the close Safety clearances vivinity of the boiler. Follow the local regulations! Attention Danger of deflagration! When heating When the boiler is running please don’t open the boiler door or cleaning openings Attention poisoning and fire hazard! The boiler must be switched off when filling the storage room using a blower or...
  • Page 10 Provide a fire extinguisher! Fire extinguisher There must be a fire extinguisher placed immediatly outside the boiler room door! Attention risk of injury! If the boiler temperature exceeds 100 °C, the Over temperature boiler room must be vacated immediately! Under no circumstances may boiler doors or maintenance openings on the boiler be opened! Attention risk of injury! If remote access to the system is activated, for...

  • Page 11: Securitynotes On The Heatingsystem

    2.5 SECURITY ADVICES FOR THE HEATING SYSTEM BS-01 Warning of dangerous electric voltage Warning of rotating components Warning of hot surfaces Warning of deflagration grounding Observe operating or installation instructions Separate electric system from the mains Pull angle plug aside power Supply Do not use rigid cable for installations...

  • Page 12: System Components

    SYSTEM COMPONENTS Ash box door 15. Tube- type heat exchanger Cleaning grate 16. Flue draught fan Primary air 17. Flue gas sensor Self- cleaning grate 18. Lambdasond Secondary air 19. Control unit Swirl plate 20. Sensor-filler level Burn- bacl 21. Motor Expansion zone 22.

  • Page 13: Safety Systems

    SAFETY SYSTEMS BS-01 To prevent the boiler overheating, the controller reduces the heat output in certain situations. If the boiler still threatens to overheat, the controller responds according to a set of defined safety levels. Safety level 1 15°C above specified temperature The drive motor Stops the fuel feed system and the flue draught fan shuts down.

  • Page 14: Control Panel Description

    CONTROL PANEL DESCRIPTION BS-01 The appliance has a large touch- screen control panel with a meu- based interface. All setting and query options are shown on the display. All setting could be entered by pressing the “buttons” on the touch screen. Any system messages are displayed on the screen.

  • Page 15: Overview Of Menu And Levels

    OVERVIEW OF MENU LEVELS BS-02 House level Info level Prog. selection Customer level ▼ ▼ ▼ INFO-Error Boiler release Customer menu INFO-Status Heating circuit INFO-Boiler NORMAL INFO-filter DHW extra INFO-Controller HEAT Buffer storage INFO-Buffer REDUCE Pipeline REDUCE TO… Detail display. BOOST DHW MANUAL OPERATE Date-time...

  • Page 16: Houselevel

    Programmes for boilers and heating circulations could be chosen; the boilers release could be broken; ***) the attitudes for boilers, heating circulations could be changed the attitudes in the service area and the parameter menu could just changed from authorised GUNTAMATIC staff.

  • Page 17: Programmeselection

    6.1 PROGRAMMESELECTION BS-02 Boiler´s clearance ........on Attitude „OFF“ the boiler didn´t start Program OUT ........Heatingrun turned off Program NORMAL ........ Heizung und WW-Bereitung eingeschaltet (nach Uhrenprogramm) Program WARM WATER ...... heating turned off – WW- Bereitung eingeschaltet (after Watchpr. summer) Program HEATING .......
  • Page 18 6.2.1 COSTUMERMENU BS-03 Ash empty ........after cleaning the Ash the choose the Menüpoint and confirm with „YES“ and „OK“ Ash warning ........ hours to the new „Ashewarning“ after confirmation of the Function „Ash emptiing“ Freigabe HKR ....... Setting of the long-distance line release on the external heating circuit controller. m³...

  • Page 19: Heating Circuit

    6.2.2 HEATING CIRCUIT BS-03 Operation pump ......Affects the operating status of the heating circuit Weather ........ Automatic or manual activation of multiple clock programs ** Clock program ....... Setting the heating and setback phases for the NORMAL heating program Clock program (cold) .....

  • Page 20: Hot Water

    6.2.3 WARM WATER BS-03 Operation pump ......Setting the SLP pump operating mode. Clock program WW ..... Setting the hot water charging times for the NORMAL program. Clock program WW summer..Setting the hot water charging times for the WARM WATER program. WW target temperature ....

  • Page 21: Pipeline

    Activation of W-LAN visibility. Serialnumber ..........Enter the boiler serial number. Key............... Displays the security key recommended by GUNTAMATIC. Hot water display .......... Determines which hot water tank is visualized online. Chart interval ..........Defines the update interval of the online diagrams.

  • Page 22: Servicelevel

    BS-01 Attention: Changes in all menus of the service level may only be made by persons authorized by GUNTAMATIC. Unauthorized changes are not permitted and can lead to serious defects in the heating system and possibly even to life-threatening situations! Reset data ........................

  • Page 23: Beginning Service

    6.2.7.2 INSTALLATION Device ................Selection BIOSTAR Typ ................. Selection Selection according to type plate Conveyor system ............Selection Flex Filters present ..............Selection Yes / no Boiler number ..............Selection enter Serialnumber Clock programs .............. Selection single / multiple Heating circuit controller available ........

  • Page 24: Parameter Heating Circuit

    6.2.7.3 HEATING CIRCUIT PARAMETERS BS-04 Operation ............... Selection No / pump / mixer Room device ..............Selection No / RFF / RS-Voll / RS-HK / RS-HKR Mixer running time ............Selection 10 – 300 seconds Flow temperature min ............. Selection 10°C –...

  • Page 25: Parameter Hp0

    6.2.7.5 PARAMETERS HP0 Z-PUMP / BUFFERPUMP / PUMP BS-02 Operation HP0 ............... Selection Z-pump / Bufferpump / pump Release HP0 ............Selection 65°C – 80°C ** Po-charge ON ............Selection 0°C – 20°C ** Po- charge OFF (Full) ..........Selection 0°C –...

  • Page 26: Parameter Trunk Blink

    6.2.7.6 PIPELINE PARAMETERS BS-02 Operation pipeline ............Selection No / ZUP / LAP / ERW Release of pipeline........... Selection 40°C / 65°C – 80°C Po-charge ON ............Selection 0°C – 20°C Po-charge OFF (full) ..........Selection 0°C – 20°C Po-charge OFF (part) ..........Selection 0°C –...

  • Page 27: System Settings

    6.2.7.8 SYSTEM SETTINGS Device ................Selection BIOSTAR Typ ................. Selection according to nameplate Conveyor system ............Selection Flex Boiler cleaning ..............Selection Boiler number ..............Selection according to nameplate Heating circuit available..........Selection Yes / No / CAN-Bus / SY-Bus Filters present ..............
  • Page 28 No ......Setting for standard naturally aspirated engines. Yes ......Setting for EC naturally aspirated motors. D140 ......Setting for Biostar 12 and 15. D150 ......Setting for Biostar 23. Influences the display of the boiler release menu in the boiler program selection.

  • Page 29: User Settings

    USER SETTINGS 7.1 HEATING TURN ON / TURN OFF BS-01 press the programmeselection ▼ OUT ......Heating and Warmwater turned off Programme NORMAL ....Heating and Warmwater on Programme WARMWATER ..just Warmwater on Programme some INFO’s more for Programme selection ....... look at chapter 6.1 back to HOUSELEVEL .......

  • Page 30: Heatingprogramme How To Programme

    7.2 HEATINGPROGRAMME PROGRAM BC-01 For every heatingcirculation there could be up to 3 ON/ OFF switching times installed. With the function „Weekprogramming“ all days in a week could be programmed at the same time. 1) press COSTUMER LEVEL ▼ 2) press on the heating circulation button ▼...

  • Page 31: Roomtemperature Adapt

    7.3 ROOM TEMPERATURE ADJUST HEAT CURVE BC-01 Through changing the heating curve, the room temperature could be adapted. Through a higher heating curve you might reach a higher room temperature. Change the heating curve just daily and maximum in a tenth area. 1) press COSTUMER LEVEL ▼...

  • Page 32: Warmwatertemperature Adapt

    7.4 WARMWATER TEMPERATURE ADJUST BC-01 Through changing the targettemperature the warmwatertemperature could be adapted.. 1) press COSTUMER LEVEL ▼ 2) press on the warmwaterbutton ▼ 3) press on the targettemperature button ▼ „CHANGE" with  „SAVE“ with  back to HOUSELEVEL ....... look at Chapter 6.0...

  • Page 33: Roomcontroller Use

    7.5 ROOMCONTROLLER TO ADJUST BS-01 place of construction Mount the room construction in an high of 1,5 m on the internal wall. The functionalst room is there, where the occupants are the most of time (for example: living room). In this room it´s forbidden to furnish the thermostatvalve.

  • Page 34: Operating The Heating System

    OPERATING THE HEATING SYSTEM BS-01 Initial commissioning Initial commissioning and basic adjustment of the system may only be carried out by GUNTAMATIC engineers or authorised GUNTAMATIC agents. Day- to day operation Clean the heating system precisely according to the instructions in the section Cleaning/Care.

  • Page 35: Fuel

    8.2 FUEL 8.2.1 PELLETS BS-04 To achieve a smooth heating of the furnace, the quality of the fuel has to be right. Only with high-quality wood chips should help to ensure a reliable and trouble-free operation of the plant. The price should be evaluated always behind the quality requirements and it is therefore strongly advised to use only good quality.

  • Page 36: Fill Storeroom

    8.3 FILL THE STOREROOM The fuel store can´t be filled when the heater is in service! Minimum 1 hour before filling, the construction should be turned off! You have to empty the feed spiral minimum all 3 years! You have to suct bigger dust quantity! Firstfilling/ Refilling Before first fillimng and after every complete emptying of fuil the storeroom couldn´t filled completly.

  • Page 37: Emptying The Ash

    8.4 EMPTYING THE ASH BS-02 Glowing embers can cause fires! Only remove the ash from the boiler or store it in non-combustible containers. Touching of hot parts could lead to skin injury! Let the boiler cool down minimum a half an hour before cleaning the ash! Depending on the quality and quantity of uel the ash container must be emptied often.

  • Page 38: Cleaning/ Care

    The sophisticated cleaning system on a GUNTAMATIC heating system means that regular cleaning work is substantially reduced. All that is required is regular emptying of the ash. The flue must be regularly swept. At the same time, the flue connecting pipe, the flue gas box and the boiler heat exchanger should be cleared of fly-ash.

  • Page 39: Interim Cleaning

    9.1 INTERMEDIATE CLEANING Attention Danger of injury! For safety reasons you must only carry out servicing and cleaning when the heating system is switched off and disconnected from the mains, and has cooled down. INFO Interim cleaning must be carried out at intervals of between 2 week and 3 months , but minimum every half an year.

  • Page 40: General Cleaning

    9.2 GENERAL CLEANING Attention Danger of injury! For safety reasons you must only carry out servicing and cleaning when the heating system is switched off and disconnected from the mains, and has cooled down! Safety notice! Check the function of the safety valve at least once a year! You have to make the generalcleaning twice in one year.

  • Page 41: Error/ Fault Messages

    10 INFORMATION MESSAGES/ FAULT CODES BS-02 Category activator Message Quit. cause Firebox door or ash Door switch defective, Input TKS1 open longer than "t safe" box open Note connector faulty, door or ash Automatic (door switch) box open (F01) Clipgrate could´nt reach Clippinggrate could go in 200 press Quit.

  • Page 42: Fault Clearance

    11 FAULT CLEARENCE BS-02 Fault Cause/ Function Remedy Power supply disconnected Check external mains plug and/or   power supply lead between circuit boards Control panel cannot be switched on Fuse blown Check fuse in supply lead and on  ...

  • Page 43: Replacing Fuses

    12 REPLACING FUSES BS-01 Repair work may only be carried out by authorised technicians.! Touching live electrical components can cause fatal injury. Even when the Power switch is "OFF" some components of the system are still live. Therefore, when carrying out repair work it is imperative that the power supply is disconnected by means of the "mains plug"...

  • Page 44: System Log Book

    Hot water 0 15 TO DISPOSE BS-01 Observe disposal regulations! Observe the locally applicable regulations for the disposal of waste and machine parts. Contact your installer or GUNTAMATIC customer service. Dismantling is carried out in the reverse order of assembly.
  • Page 45 NOTES...

  • Page 46: Declaration Of Conformity

    16 DECLARATION OF CONFORMITY Manufacturer GUNTAMATIC Heiztechnik GmbH Bruck 7 A-4722 Peuerbach AUSTRIA Product BIOSTAR We hereby declare that the aforementioned heating boiler in the form we have placed on the market corresponds to the basic safety and health protection requirements of the guidelines and standards listed below.
  • Page 47 NOTES...
  • Page 48 GUNTAMATIC Heiztechnik GmbH A-4722 Peuerbach / Bruck 7 Tel: 0043-(0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031 Email: office@guntamatic.com www.guntamatic.com Misprints and technichal Changes reserved...

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