Related Manuals for Guntamatic POWERCHIP Series
Summary of Contents for Guntamatic POWERCHIP Series
- Page 1 Woodchip boiler englisch POWERCHIP / POWERCORN 50 Special Operating Instructions / System Log Book PH-01 EN-B30-009-V12-0315...
- Page 2 We are always looking to improve our products and documentation. Any ideas and suggestions you may have will be gratefully received. GUNTAMATIC Heiztechnik GmbH Bruck 7 A-4722 PEUERBACH Tel: 0043 (0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031 Email: office@guntamatic.com...
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Page 3: Table Of Contents
Contents PH-01 Page 1 Introduction ................5 2 Important notes ..............6 Intended use Operating the heating system Guarantee and liability Safety instructions Securitynotes on the boiler 3 System components ............11 4 Safety systems ..............12 5 Control panel description............14 6 Overview of menu levels .............15 House level Program selection Customer level... - Page 4 Contents Page 8 Operating the heating system..........31 Heating system checks Fuels 8.2.1 Woodchips 8.2.2 Pellets 8.2.3 Grain fuel 8.2.4 Miscanthus Filling the fuel store Combustion air setting Emptying the ash 9 Cleaning / Care ..............40 Interim cleaning Complete cleaning 10 Fault messages ..............43 11 Rectifying faults ..............45 12 Replacing fuses..............46 13 System log book ..............47...
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Page 5: Introduction
GUNTAMATIC. Most importantly, you should follow the safety instructions in Section 2. Brief description The POWERCHIP firing is a modern biomass boiler. The Feed is occurred from the store room with agitator and spiral feed. -
Page 6: Important Notes
Important notes BS-01 Your boiler has been designed and produced in accordance with the latest technical advances and all applicable safety regulations. Nevertheless incorrect operation, the use of unapproved fuels or the failure to carry out necessary maintenance and repairs can result in personal injury or damage to property. -
Page 7: Guarantee And Liability
2.3 Guarantee and liability BS-01 Guarantee and liability claims for personal injury and/or property damage are inadmissible if they are attributable to one or more of the following causes: use of the boiler for purposes other than that intended • failure to follow the instructions, guidance and safety •... - Page 8 Unauthorised modifications Do not make any unplanned changes to the settings or any modifications to the heating system. Loss of guarantee entitlement. Servicing work Service the boiler regularly or make use of our Customer Service. Emptying ash Glowing embers can cause fires. Only remove the ash from the boiler or store it in non-combustible containers.
- Page 9 Safety clearances Fire risk. Do not store any flammable items in the close vicinity of the boiler. Follow the local regulations. when heating Attention Danger of deflagration! When the boiler is running please don’t open the boiler door or cleaning openings Filling the storeroom Combustible gases in storeroom! When filling the fuel storeroom from a tanker...
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Page 10: Securitynotes On The Boiler
Security advices for the heating system PH-01 Warning of dangerous electric voltage Warning of rotating components Warning of hot surfaces Warning of deflagration grounding Observe operating or installation instructions Separate electric system from the mains Pull angle plug aside power Supply Do not use rigid cable for installations... -
Page 11: System Components
System components PH-01 Firebox door 14. Flue gas sensor Stepped grate – primary air 15. Grate cleaner motor Combustion chamber 16. Ash auger Fuel spout 17. Wheeled ash box Swirl jet – secondary air 18. Menu-based controller Reaction tube 19. Drive motor G1 Inspection cover 20. -
Page 12: Safety Systems
Safety systems PH-01 To prevent the boiler overheating, the controller reduces the heat output in certain situations. If the boiler still threatens to overheat, the controller responds according to a set of defined safety levels. Safety level 1 15° C above specified temperature The drive motor stops the fuel feed system and the flue draught fan shuts down. - Page 13 On the fuel store outfeed unit Required in all countries In addition, between the end of the fuel out feed unit and the burn-back prevention device there is a sprinkler unit that is used instead of the temperature monitor with fuel stores with a capacity not exceeding 50 m³...
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Page 14: Control Panel Description
Control panel description BS-01 The appliance has a large touch-screen control panel with a menu-based interface. All setting and query options are shown on the display. All settings can be entered by pressing the "buttons" on the touch screen. Any system messages are displayed on the screen. -
Page 15: Overview Of Menu Levels
Overview of menu levels PH-01 House level Info level Prog. selection Customer level ▼ ▼ ▼ INFO-Error Boiler release Customer menu INFO-Status Heating Circ. 0-8 INFO-Boiler NORMAL INFO-Controller 0-2 DHW extra 0-2 INFO-Buffer Tank HP0 HEAT Menu HP0 INFO-Buffer Tank 0-2 REDUCE Auxiliary Line 0-2 REDUCE TO…... -
Page 16: Overview Of Menu Levels
Programmes for boilers and heating circulations could be chosen; the boilers release could be broken; ***) the attitudes for boilers, heating circulations could be changed the attitudes in the service area and the parameter menu could just changed from authorised GUNTAMATIC staff. -
Page 17: Program Selection
6.1 Program selection PH-01 Boiler release ..........with the attitude “OFF” the boiler doesn’t start Program OFF ..........Heating and hot water switched off → Anti-freeze function active Program NORMAL ......... Heating and hot water on as per timer programme Program DHW .......... -
Page 18: Customer Menu
6.2.1 Customer menu PH-01 Ash emptied ........Menu option Ash emptied → Press "YES" to confirm after emptying ash box Ash Warning ........Maximum time in hours until ash warning is triggered → 0h = Ash warning deactivated De-ash..........manual deashing with automatic Ash suction system (turns automatically off) Fuel .......... -
Page 19: Dhw / Extra Dhw
6.2.3 DHW / extra DHW PH-01 Run pump ........Hot water circuit control status. Time program DHW......Facility for setting hot water charging times. Time program DHW Summer..Facility for setting summer hot water charging times. DHW targ t........Facility for setting required hot water temperature. -
Page 20: Pump Hp0
6.2.5 Pump HP0 PH-01 Run pump ........Status of pump HP0. Boiler target Temperature ....influenced the boilers target temperature (manual) Charge program......Facility for setting thermal store charging programme. Time program buffer ....... Facility for setting thermal store charging times. Buffer Target ........ -
Page 21: Service Level
6.2.7.7 System settings ......................... see Chapter 6.2.7.8 Parameter Menu ............For entrance or technical changes you have to cotact the GUNTAMATIC staff! back to Customer level ......see Chapter INFOBOX the numbers of shown parameters are dependent from the system configuration;... -
Page 22: Begin Service
6.2.7.2 Begin Service PH-01 System .............. selection: Powerchip / * Powercorn ( * = PC50 S) Type ................... selection: 20-30 / 40-50 / 75 / 100 kW delivery................selection: Transfer auger ..............selection: yes / no grain lining................selection: yes / no Ash removal auger ............ -
Page 23: Parameter Hc
6.2.7.3 Parameter HC 0-8 Heat screed BS-01 Run HC ................selection: None / pump / Mixer Room Stat HC..............selection: None / RFF / RS-Full / RS-HK / RS-HKR Mixer runtime ..............selection: 10 – 300 sec Flow temp min ..............selection: 10°... -
Page 24: Parameter Hp0
6.2.7.5 Parameter HP0 PH-01 Run HP0................selection: Z-pump / Buffer pump / pumpe Autorise HP0..............selection: 65° C – 80° C Po-Load ON ............... selection: 0° C – 20° C Po-Load OFF ..............selection: 0° C – 20° C Pu-Load OFF ..............selection: 0°... -
Page 25: System Settings
6.2.7.8 System settings PH-01 System .............. selection: Powerchip / * Powercorn ( * = PC50 S) Type ..............selection: 20-30 / 40-50 / * 12-50 / 75 / 100 kW ( * = PC50 S) delivery................selection: A1/G1 pellets / barley / … .......... -
Page 26: User Settings
User Settings PH-01 7.1 Activating a heating programme PH-01 press Program selection ▼ OFF ......heater and warm water off Program heater and warm water on Program NORMAL....just warm water on Program DHW......Further information Program selection ......... see Chapter back to House level........ -
Page 27: Setting A Timer Programme
7.2 Setting a timer programme PH-01 For every heating circulation could programmed circuit times up to three “ON/ OUT” times. With block programming all days in a week could be attitudes. 1) press the COSTUMER LEVEL ▼ 2) press on the heating circle button ▼... -
Page 28: Changing The Heating Characteristic
7.3 Changing the heating characteristic PH-01 Through changing of the heating curve could be adapted on the room temperature. The heating curve could be changed daily in a maximal tenth par area. 1) press the COSTUMER LEVEL ▼ 2) press on the heating circle button ▼... -
Page 29: Changing The Required Hot Water Temperature
7.4 Changing the required hot water temperature PH-01 Through changing the target temperature the warm water temperature could be modified. 1) press the COSTUMER LEVEL ▼ 2) press the warm water button ▼ 3) press the set temperature button ▼ „CHANGE"... -
Page 30: Analogue Room Stat
7.5 Analogue room stat BS-01 Installation site Fix the room stat on an internal wall at a height of approx. 1m - 1.5m. The most effective room is the one that is most frequently occupied. In that room, the radiators must not be fitted with thermostatic radiator valves (valves must be fully turned on). -
Page 31: Operating The Heating System
Operating the heating system BS-01 Initial commissioning Initial commissioning and basic adjustment of the system may only be carried out by GUNTAMATIC engineers or authorised GUNTAMATIC agents. Day-to-day operation Clean the heating system precisely according to the instructions in the section Cleaning/Care. The amount of... -
Page 32: Operating The Heating System
8.1 Heating system checks PH-01 Checking system pressure The operating pressure is normally between 1 bar and 2.5 bar. If the system pressure is too low, malfunctions may result. If necessary top up the water in the heating system. Completely draining and refilling the system or topping up a system filled with anti-freeze or treated water must only be carried out by a heating engineer. -
Page 33: Fuels
8.2 Fuels PH-01 8.2.1 Woodchips PH-01 To achieve a smooth heating of the furnace, the quality of the fuel has to be right. Only with high-quality wood chips should help to ensure a reliable and trouble-free operation of the plant. The price should be evaluated always behind the quality requirements and it is therefore strongly advised to use only good quality. -
Page 34: Pellets
8.2.2 pellets BC-01 There are a number of points to observe when ordering wood pellets in order to ensure that they are of perfect quality. Reliable and trouble-free operation of the boiler and the conveying systems can only be guaranteed with high-quality pellets. -
Page 35: Grain Fuel
8.2.3 Grain fuel PC-01 Advanced cultivation, harvesting storage methods combined with optimum conveying and metering qualities make grain economical convenient fuel. Fundamentally, all types of feed grain are suitable. The best suited to combustion are grain types with husks and a low protein nitrogen content such as triticale. -
Page 36: Miscanthus
8.2.4 Miscanthus PH-01 The dried straw is harvested annually from the 3rd year on from April to May using a forage harvester. The crop should have a maximum moisture content of 20% when harvested. Miscanthus has to be stored dry. As the fusion point of miscanthus ash (clinker formation) is around 900°... -
Page 37: Filling The Fuel Store
8.3 Filling the fuel store PH-01 First-time filling For the optimal storage property, the storeroom has to be absolutely dry. For the first filling and after the first depletion you haven´t fill the store room complete. The fuel for the time being only to a maximum of 50 cm high pour into the storage room and spread evenly over the agitator and the spring arms. -
Page 38: Combustion Air Setting
8.4 Combustion air setting PH-01 After every change of fuel or after the boiler has not been used for an extended period, the combustion air setting should be checked/reset. The adjuster lever for the combustion air is located on the right above the right-hand ash box (see illustrations below). -
Page 39: Emptying The Ash
8.5 Emptying the ash PH-01 Glowing embers can cause fires. Only remove the ash from the boiler or store it in non-combustible containers. Touching from hot parts could lead to burned skin injure! Before the ash cleaning let it cool down on minimum a half an hour The ash boxes have to be emptied at intervals varying from every couple of days to 20 weeks depending on the amount of... -
Page 40: Cleaning / Care
Boiler The sophisticated cleaning system on a GUNTAMATIC heating system means that regular cleaning work is substantially reduced. All that is required is regular emptying of the ash. Depending on the utilization of ash and the heating system must be carried out interim cleaning and general cleaning, which are described on the following pages carefully. - Page 41 9.1 Interim cleaning PH-01 Attention risk of injury ! Cause of safety reasons the maintenance or cleaning works could just leaded, if the construction is separated from the network. Information Interim cleaning must be carried out at intervals of between 1 week and 3 months depending on the fuel burned, the quantity of fuel used and how dirty the boiler is, and involves the following steps.
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Page 42: Complete Cleaning
9.2 Complete cleaning PH-01 Attention! Risk of injury Cause of safety reasons the maintenance or cleaning works could just leaded, if the construction is separated from the network. Information The general cleaning is executed with minimum on every half a year. -
Page 43: Fault Messages
10 Fault messages PH-01 Category Origin Message Reset Possible causes Firebox door or ash box Door switch defective, Input TKS1 open longer than "t Automatic open connector faulty, door or ash Note safe" (door switch) box open (F01) Combustion fault CO2 check: in "control mode"... - Page 44 Category Origin Message Reset Possible causes Ash box not emptied or Empty ash box Ash was not cleaned Quit. button counter not reset after Fault (F23) emptying Stoker temperature too Fire safety flap not air-tight, Stoker temperature higher than "T high.
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Page 45: Rectifying Faults
11 Rectifying faults PH-01 Fault Cause Remedy Check external mains plug and/or Power supply disconnected • • power supply lead between circuit Fuse blown boards • Control panel cannot be switched on Check fuse in supply lead and on the •... -
Page 46: Replacing Fuses
12 Replacing fuses BS-01 Repair work may only be carried out by authorised technicians. Touching live electrical components can cause fatal injury. Even when the Power switch is "OFF" some components of the system are still live. Therefore, when carrying out repair work it is imperative that the power supply is disconnected by means of the "mains plug"... -
Page 47: System Log Book
13 System log book BS-01 System operator: ......................................................System installer: ......................................................Boiler system: ..................Make: ..................Type: ..................Year manufactured: ..................Heating output: ..................The following checks are to be carried out regularly on the automatic wood-burning boiler system by the system operator when it is in operation: Once a week the entire boiler system including the fuel Weekly visual... - Page 48 Year: System operator: Serviced by: ......................................... Monthly Remarks Check Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator: Serviced by: ........
- Page 49 Year: System operator: Serviced by: ......................................... Monthly Remarks Check Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator: Serviced by: ........
- Page 50 Year: System operator: Serviced by: ......................................... Monthly Remarks Check Controller Warning system(s) Fans Firebox Portable fire extinguisher Ash storage Items stored in boiler room Deposits on roof Fire safety closures Smoke trap cleaning Signature/initials Year: System operator: Serviced by: ........
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Page 51: Parameter Changes
14 PARAMETER CHANGES BS-01 Parameter Standard change change change 15 HEATING CIRCULATION SETTINGS 15 BS-01 Heating circulation 0 Heating circulation 1 Heating circulation 2 Warmwater 0... - Page 52 GUNTAMATIC Heiztechnik GmbH A-4722 Peuerbach / Bruck 7 AUSTRIA Tel: 0043-(0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031 Email: office@guntamatic.com www.guntamatic.com Misprints and technichal Changes reserved...
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