Related Manuals for Guntamatic BIOSTAR 12
Summary of Contents for Guntamatic BIOSTAR 12
- Page 1 Pelletfirung englisch BIOSTAR 12 / 15 / 23 kW Planing and Installation BS-01 EN-B31-003-V10-0515...
- Page 2 We are always looking to improve our products and documentation. Any ideas and suggestions you may have will be gratefully received. GUNTAMATIC Heiztechnik GmbH Bruck 7 A-4722 PEUERBACH Tel: 0043 (0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031 Email: office@guntamatic.com...
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Page 3: Table Of Contents
4 ELECTRICAL CONNECTIONS ..........28 Heating system electrical connections 5 FINAL CHECKS..............31 6 STANDARDS / REGULATIONS..........32 7 Electrical wiring diagramme..........33 8 TECHNICHAL DATA .............37 Biostar 12 / 15 / 23 FLEX / BOX Biostar 12 / 15 / 23 W Feed SYSTEM FLEX... -
Page 4: Introduction
GUNTAMATIC provides no guarantee of any kind for any type of site work. Without making any claims as to completeness or... -
Page 5: Planing
You have to follow you specific country fire safety rules obligatory. Your country safety rules are higher then our GUNTAMATIC minimum rules. If there are no specific fire security rules in your country, you have to follow the GUNTAMATIC introductions... -
Page 6: Minimum Fire Safety Requirements
2.2 Minimum fire safety requirements BC-01 Boiler room Floor of concrete construction, either bare or tiled. All materials for floor, walls and ceiling must be fire-resistant to F60/REI60 rating. Boiler rooms door: The Boiler room’s door also might close single handed and it has to be possible to close off the door. Connecting doors to the fuel storeroom must also be Class T30/EI 30-C fire doors, self-closing and lockable. -
Page 7: Boiler Room Requirements
2.3 Boiler room requirements BC-01 Minimum room height H 225 cm BC 30 / 40 / 50 ideal solution H 210 cm possible H 240 cm BC 75 / 100 ideal solution H 230 cm possible = minimum height on upscrewed heat exchanger B 240 cm x T 230 cm Minimum room size... - Page 8 Installation site You have to plan the furnace in the near of the chimney to avoid a long flue pipe. The firing has to be accesible from the left and right side. The reloading hast to be kept free.. BIOSTAR FLEX BIOSTAR W A →...
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Page 9: Flue Requirements
The flue hast to adjust on the fire power. The following dates are approximate values and could be used for planning. We recommend calculating the flue by a professional. BIOSTAR 12 / 15 eff. High above D = 140 mm eff. -
Page 10: Flue Draught And Pressure- Surge Compensator
2.5 Flue draught regulator and pressure-surge compensator BS-01 Fitting an energy-saving flue draught regulator/pressure-surge compensator (Class RE) is absolutely imperative. The flue draught should not differ by more than +/- 3 pascals from the figure specified in the flue dimensioning data. If the flue draught cannot be reduced to the required figure, either a larger draught regulator should be fitted or an additional flue baffle fitted between the flue and the draught regulator. -
Page 11: Fuel Storage
2.6 FUEL STORAGE BS-01 Please note: the specific national rules for your fuel store .) are strictly (for example. ÖNORM M7137, VDI 3464,.. adhered blindly Jahresbedarfsschätzung The fuel store should be able to pick up the stock for a year The fuel store volume is circa 2/3 when the fuel supply is active. - Page 12 Fuel store air sparging To avoid an high perilous Co² consentration you have to lift the store and Broiler room.The opening for the lifting might discharge into the atmosphere. There must be an air change between the Storeroom and the ambient atmosphere. If the natural thermal isnt´t enough you have to take technical measures.
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Page 13: Examples For Planing
2.7 EXAMPLES FOR PLANING BS-01 Example 1 Construction with Flex fuel supply next to the heating room. The maximum length of agitator is 3m. The maximum suction length is 25 m. Minimum 2 fire security wristbands needed – please respect the minimum fire security rules! Example 2 Machine with Flex fuel supply with annother building section. - Page 14 Example 4 Consruction with BOX- fabric tank directly above the heating room. The maximum Suction length is 25 m. Minimum 2 fire security wristbands needed – please respect the minimum fire security rules! Example 5 Construction with BOX- fabrictank in a other building section. The maximum Suction length is 25 m.
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Page 15: Heatingcirculation Rule
2.8 HEATING CIRCLE RULE BS-01 The heating circle rule is optional offered. You can decide between a MKR set or a wall mounted MK 261 set. per construction 3 controlled by atmospheric condition rules ● possible per construction could be actived just 1 MKR Set boiler ●... -
Page 16: Construction
Carrying in dismantled The boiler body can be dismantled into parts for carrying in. If that is done, a person authorised by GUNTAMATIC must be consulted. 3.3 Positioning and aligning the boiler... -
Page 17: Hydraulic Integration
3.4 HYDRAULIC INTEGRATION BS-01 BIOSTAR 12 / 15 / 23 A → Backrun 1" B → advance 1“ Securitywarmexchanger The connection of an discharge thermic device after ÖNORM 8131 and DIN Norm 4751 not necaserry. A overheating of the operating temperature, which is higher then 110 ° degrees is not possible. - Page 18 Connection at low temperature construction (only mixer) For low temperature systems (only floor or wall heaters), which are operated exclusively with mixer and low flow temperatures, it is necessary, a bypass pump between supply and return (see system scheme in the Appendix) to install. It shall be designed for a minimum flow rate of 600 l / h, as this is necessary for optimal mixing in the heat exchanger.
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Page 19: Filling And Bleeding The System
° dH > 8.4 • > 500kW: if ° dH > 0.11 Water heater If a water heater is also used in addition to the GUNTAMATIC boiler, it should be filled according to the installation instructions for it. Construction flushing •... -
Page 20: Flue Connection
→ up 4 m length and maximum 3 sheets: Exhaustpipe • BIOSTAR 12 / 15 / 23 Ø = 130 mm → longer then 4 m or more then 3 sheets: • BIOSTAR 12 / 15 / 23 Ø... -
Page 21: Construction Holding
3.7 Construction holding 3.7.1 System Flex BC-01 Please attent, that the inlet opening (B) has the correct assembly. A → support direction B → inlet opening C → direction of turning D → scraper E → bottom flap F → reference dimension 56 mm Sketch:1 discharge screw... - Page 22 Sketch:2 Suction tubes 1. Connect the suction tubes (8) Sketch 2 by the cyclone container (9) or connect the blower at an arbitrary suction part on the auger. The suction hose to the cyclone container largest possible radii embarrassed. The minimum radius is 0,5 cm ! The tube shouldn’t slaged.
- Page 23 A → crossbar B → scantling C → scantling D → Verbretterung E → auger intake F → shoring Sketch: 3 View: → is seeing from host gear in direction to the storeroom Store room boards: 1. Stick the wooden frame into the auger intake (E) when the slope is 35 °...
- Page 24 filling set There have to be constructed minimum 2 filling nozzles. A → PVC pipe Ø150 mm B → filling set straight (di 100 mm / Da 108 mm) C → filling set 45° (di 100 mm / Da 108 mm) Sketch 4 on the Outsidewall in the light well...
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Page 25: System Box
3.7.2 SYSTEM BOX BS-01 Construction The Construction of fabric tank occours with a seperated construction instruction. Suction pipe For construction use the same introduction as you could find in the chapter „system Flex“. Please attend the chapter fire security minimum fire security requirement! -
Page 26: System Weekbox
3.7.3 SYSTEM WEEKBOX WEEKBOX BS-01 The installation and the vicinity of the furnace may only consist of fire-resistant materials. Location 1. Set up the boiler by means of adjustable feet (1) rising slightly towards the rear. 2. Turn in the screwfeet (2) exactly. The screw feet (3) at week container to the same degree as the set screw feet (1) on the boiler. - Page 27 In Austria the system may legally be operated without a sprinkler system. Connection of a sprinkler system is at the Sprinkler system discretion of the operator or else is subject to the locally applicable regulations. The fire extinguishing system cannot be installed until the boiler and boiler-mounted hopper positions have been adjusted.
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Page 28: Electrical Connections
ELECTRICAL CONNECTIONS BS-01 The electrical connections to the boiler system on site may only be made by an approved electrical installer observing all the applicable regulations. In addition, it is essential that electrical system components are protected against damage from heat radiation. The entire system-internal wiring is executed in the factory already fully wired. - Page 29 Cabeling Feeder 5 x 1,5 mm² • Sensor 2 x 1 mm² • Room stat 2 x 1 mm² • CAN-Bus 2 x 2 x 0,5 mm² (twisted pair, shielded) • For low voltage (sensores…) and high voltage, the cable duct on the boiler, is needed Surge protection Where CAN bus cables run between different buildings, the...
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Page 30: Heating System Electrical Connections
Heating system electrical connections BS-01 Mains connection 230 VAC, 50 Hz, 13 A fuse • Ausstattung Standard Boiler control panel (BCE) • Boiler circuit board (230 VAC) • Fault signal output (24VDC 200mA) • Safety temperature limiter (STL) • Boiler sensor (KVT20 •... -
Page 31: Final Checks
Always leave the boiler room clean. • Initial commissioning Commissioning must only be carried out by GUNTAMATIC or a qualified specialist. The precondition is that the flue technician, heating installer and electrician have cleared the system for operation. The authorised GUNTAMATIC specialist... -
Page 32: Standards / Regulations
Standards / Regulations BS-01 The heater equates Class 3/ EN 303-5. The original certification report is deposited at the manufacture, Public Police and Fire safety rules have to be respected. • ÖNORM / DIN EN 303-5 Heaters for pillar fuel, automatic and manual sanded up to 300 KW. Terms, requirements, and checkups. -
Page 33: Electrical Wiring Diagramme
Heatingcirculation 0 valid for Radiators – Heatingcirculation 1 and 2 mixed Attention: At Lowertemperature there is a backrunoperation for BIOSTAR necaserry! (look at scheme BS-02) Diagramme No.: BS-01 Electrical connections as per operating and installation instructions Firing BIOSTAR as price list Flue draught regulator RE with Ex-Klappe as price list Outside temperature based controller-MKR... - Page 34 Heatingcirculation 0 with Fixed value regulation – Heatingcirculation 1 and 2 mixed For operation with high and lowertemperature heatingcirculations. diagramme No.: BS-02 Electrical connections as per operating and installation instructions Firing BIOSTAR as price list Flue draught regulator RE with Ex-Klappe as price list Regelung Set-MKR S30-031...
- Page 35 Heatingcirculation 0 with Fixed value controll – heatingcirculation 1 and 2 mixed – buffermemory PSF For operation with high and lowertemperature heatingcirculations. Diagramme No.: BS-03 Electrical connections as per operating and installation instructions Firing BIOSTAR as pricelist Flue regulator RE with Ex-Klappe as pricelist Ruler Set-MKR S30-031...
- Page 36 S15-002 Mixer Servermotor S50-501 Roomconstruction / Roomstation as Pricelist Pos. 13) Not necaserry at building from GUNTAMATIC Biosmart or BMK boiler. Buffermemory PSF inkl. FWS as Pricelist Circulationunit FWS 045-250 Pos. 14) Connect the bottom depending on cache size and load balancing the return of THERM on...
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Page 37: Technical Data
Technical data 8.1 BIOSTAR FLEX / BOX BS-01 Type BIOSTAR 12 BIOSTAR 15 BIOSTAR 23 Unity Pellets Pellets Pellets Fuel EN Plus A1 EN Plus A1 EN Plus A1 EN 14961-2 Boiler output 3,3 - 15 (12 * ) 3,5 - 15 6,9 - 23 Boiler´s temperature... -
Page 38: Biostar 12 / 15 / 23 W
8.2 BIOSTAR WEEKBOX BS-01 Type BIOSTAR 12 BIOSTAR 15 BIOSTAR 23 Unity Pellets Pellets Pellets Fuel EN Plus A1 EN Plus A1 EN Plus A1 EN 14961-2 Boiler´s power 3,3 - 15 (12 * ) 3,5 - 15 6,7 – 20 ** Boiler´s temperature... -
Page 39: Feed System Flex
SYSTEM FLEX FEED BS-01 Selection of the right Flex spirals length: Wallbreakthrough: B 33 cm x H 25 cm Filler´s level: Pellets max. 2,5 m Measure Measure B 1,2 m 1,7 m FLEX 1,0 m till 1,7 m 2,2 m FLEX 1,5 m till 2,2 m... - Page 40 GUNTAMATIC Heiztechnik GmbH A-4722 Peuerbach / Bruck 7 Tel: 0043-(0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031 Email: office@guntamatic.com www.guntamatic.com Misprints and technichal Changes reserved...
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