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Summary of Contents for Guntamatic PRO
- Page 1 Woodchip boiler englisch Planning and Installation PRO-A-00-00-00-01-IADE EN-B31-012-V03-1013...
- Page 2 It is important that you pay particular attention to the safety issues highlighted in the text by these symbols. The entire contents of this document are the property of GUNTAMATIC and therefore protected by copyright. Reproduction of any kind, communication to third parties by any means or use for purposes other than those intended without the written consent of the owner is prohibited.
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Page 3: Table Of Contents
PRO Planning and Installation Contents Page Introduction Safety instructions Guarantee Commissioning Site requirements Quality management Planning and Installation Fire safety (minimum fire safety requirements) Boiler room requirements Flue requirements Fuel store requirements Planning examples for the fuel store Delivery Carrying to installation site... -
Page 4: Introduction
1.3 Commissioning Commissioning of the boiler must be carried out by an authorised GUNTAMATIC specialist or other qualified persons. They will check whether the system has been installed according to the plans, adjust the system settings as required and explain to the system operator how to use the heating system. -
Page 5: Planning And Installation
Recommendation Compliance with the applicable local fire safety regulations is compulsory and takes precedence over the GUNTAMATIC minimum fire safety requirements. Where there are no specific local fire safety requirements in force, the GUNTAMATIC minimum fire safety requirements should be precisely followed. - Page 6 PRO Planning and Installation Sprinklers: connected to the outfeed unit there must be a sprinkler device set to trip at 55° C. When the sprinkler is triggered, the outfeed auger enclosure is completely flooded. The quantity of water required to do so is at least 20 litres.
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Page 7: Boiler Room Requirements
PRO Planning and Installation 2.2 Boiler room requirements Combustion air supply The pressure in the boiler room must not be less than 3 Pa (0.3 mm H The air vents for boiler rooms where the fuel heat output is 50 kW or more must have a clear, net cross-sectional area of at least 5 cm²... - Page 8 PRO Planning and Installation Installation site Plan for positioning the module(s) as close as possible to the flue to avoid having a long flue connecting pipe. For servicing purposes and for emptying the ash box, the module should ideally be accessible from the left or from the rear left. Should it be necessary due to the circumstances of the site to position the module with its left side against the wall, it is not possible to empty the ash box.
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Page 9: Flue Requirements
PRO Planning and Installation Flue requirements The flue must be matched to the system in order to ensure economical and trouble-free operation. Important Use only heat-insulated fireclay flues that are insensitive to damp. The flue gas temperature may be less than 100°... -
Page 10: Fuel Store Requirements
PRO Planning and Installation Fuel store requirements Estimating annual requirement Calculation is based on the following annual fuel requirements per kilowatt of building heat demand: → Approx. 2.00 m³ Hardwood woodchips (m³ per kW/year) → Approx. 2.50 m³ Softwood woodchips (m³... - Page 11 PRO Planning and Installation Access doors/boarding Above-ground fuel stores must be provided with a lockable door or hatch (outward-opening) with an opening area of at least 1.80 m². So that the fuel cannot run out if the fuel store is opened by mistake, the inside of the access door/hatch opening must be covered with boarding (which must be removable from the outside).
- Page 12 PRO Planning and Installation Filler auger The drive motor and the necessary electrics must be installed outside the storeroom. A lockable emergency off switch with motor cut-out function must be installed in the immediate vicinity of the filler shaft. Storeroom doors must be provided with a door switch which cuts off the power supply to the filler auger when the door is opened.
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Page 13: Planning Examples For The Fuel Store
PRO Planning and Installation Planning examples for the fuel store Important → For systems fuelled by pellets, filler connections must also be provided. Planning example 1 The storeroom is alongside or behind the boiler room and can be filled through a door by a front loader. The maximum length of the outfeed system including agitator is 7 m. - Page 14 PRO Planning and Installation Planning example 4 The storeroom is alongside or behind the boiler room. The fuel outfeed from the storeroom is via a horizontally mounted agitator. Planning example 5 The storeroom is above the boiler room. The fuel is carried via a downpipe through the ceiling to the boiler.
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Page 15: Delivery
PRO Planning and Installation Delivery The boiler system is delivered packed in multiple sections wrapped in foil. Please check that the delivery is complete according to the delivery note and in perfect condition. Deficiencies Please make a note of the deficiencies identified directly on the delivery note and contact the supplier, heating installer or our Customer Service. -
Page 16: Plumbing Connections
PRO Planning and Installation Plumbing connections A → Temperature-relief heat exchanger, ¾" B → Boiler sensor, STL C → Heating flow, 2" D → Sensor for temp. relief valve, ½" E → Heating return, 2" (run pipe upwards) F → Drain, 2"... - Page 17 Important The dimensioning of the return boost set is designed for the configurations shown in GUNTAMATIC plumbing diagrams. If additional components such as heat meters are incorporated in the system plumbing, or if the overall thermal store pipe run (flow and return) is more than 25 m, re-dimensioning of the boiler charging pump (HP0) may be necessary.
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Page 18: Filling And Bleeding The System
° dH > 0.11 • Water heater If a water heater is also used in addition to the GUNTAMATIC boiler, it should be filled according to the installation instructions for it. Filling the system Match the pressure of the system when cold to the air charge •... -
Page 19: Connecting The Flue
PRO Planning and Installation 2.11 Connecting the flue The boiler is connected to the flue by means of a flue connecting pipe which must be gas-tight and insulated between the heating boiler and the chimney (insulation thickness 50 mm). Flue connecting pipe... - Page 20 PRO Planning and Installation 2.12 Energy-saving flue draught regulator/pressure-surge compensator Fitting an energy-saving flue draught regulator/pressure-surge compensator is absolutely imperative. Fit 2 if necessary! Purpose To ventilate the flue when the system is not in operation • To compensate for pressure surges •...
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Page 21: Automatic Ash Extraction System
PRO Planning and Installation 2.13 Automatic ash extraction system The information below is provided primarily for system planning purposes. Full details of installing the automatic ash extraction system are provided in the separate installation and operating instructions supplied with the system. - Page 22 PRO Planning and Installation Locations where the ash bin may be installed → In the boiler room → In an adjoining room → In a room separated by an adjoining room Vacuum pipe routing through fire containment zones A → Passage through wall using mineral wool sleeves B →...
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Page 23: Installing The Fuel Outfeed System
PRO Planning and Installation 2.14 Fuel outfeed installation 2.14.1 AGITATOR system Erect the boiler in the boiler room with the required minimum wall clearances, setting the adjustable feet so that the boiler is slightly higher at the rear so that the air inside the boiler can escape when the system is filled. - Page 24 PRO Planning and Installation Fit the spring arms to the agitator. The agitator rotates clockwise Fit the longest arms opposite one another. The spring (Fig. 2). arms must be 15-20 mm above the outfeed auger at the (I, Fig. 4) point where they pass over it.
- Page 25 PRO Planning and Installation 15.) The boarding over the inspection hatch must be provided (V, Fig. 3) on site and prevents uncontrolled spillage of the fuel into the boiler room. A sloping board 3 cm thick and 80 cm wide must be fitted at an angle of approx.
- Page 26 PRO Planning and Installation Fig. 6 Installation of sloping floor, emergency off switch, air vents, fire extinguisher, wall opening, safety systems Sloping floors made of wood or concrete must be provided on site. If made of wood, the sloping floor should be constructed of timber boards (larch) or blockboard panels 3 cm thick;...
- Page 27 PRO Planning and Installation Inspection hatch construction The construction of the inspection hatch and the associated wall lining should be carried out as described below and will enable access to the storeroom for the purposes of removing any objects that may be jammed in the auger before the enclosed section of the auger trough.
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Page 28: Outside-Temperature Based Controller
PRO Planning and Installation Outside-temperature based controller PRO-03-00-00-00-01-IADE Only one of the options "Network system control" "Heating system control" can be activated. Network system control Network system control is outside-temperature based and integrated in every system. Heating water can be delivered to various heating network components via supply or district heating pipes by means of "network system pumps"... -
Page 29: Electrical Connections
PRO Planning and Installation Electrical connections PRO-03-00-00-00-01-IADE Heating system electrical connections Mains connection: 400V, 50Hz, 20A (surge protector recommended) Standard specifications: BCE Boiler control panel A3 Ash extractor motor (230VAC) ● • KP Boiler circuit board A3 Hall (230VAC) (speed monitor) ●... -
Page 30: Wiring Requirements
PRO Planning and Installation Wiring requirements Surge protection Where CAN bus cables run between different buildings, the earthing conductors of the buildings must be connected to each other for potential equalisation purposes. If the earthing conductors cannot be interconnected, a 10 mm ring earth must be laid along with the CAN bus cable in the ground. -
Page 31: Electrical Connections
PRO Planning and Installation Electrical connections The electrical connections to the boiler system on site may only be made by an approved electrical installer observing all the applicable regulations. In addition, it is essential that electrical system components are protected against damage from heat radiation. - Page 32 PRO Planning and Installation Network system controller The outside-temperature based network system controller is integrated in the boiler circuit board of the system. To prevent overload by powerful pumps or mixer valves, all outputs used must be connected via coupling relays.
- Page 33 PRO Planning and Installation Network system pumps Connection of network system pumps (NKP0-NKP2) NKP0 = Terminal H33 / NKP1 = Terminal H28 / NKP2 = Terminal H27 Network system pumps with mixer valves Connect the network system pumps to the following (NKP1a/b-NKP2a/b) terminals.
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Page 34: Final Checks/Commissioning
Always leave the boiler room clean. • Initial commissioning Commissioning must only be carried out by GUNTAMATIC or a qualified specialist. The precondition is that the flue technician, heating installer and electrician have cleared the system for operation. The authorised... -
Page 35: Standards/Regulations
PRO Planning and Installation Standards/Regulations BS-05-00-00-00-02-IADE The heating appliance is designed in accordance with Class 3 to EN 303-5 and the Agreement of the Austrian Federal States according to Art. 15a BVG relating to safety measures for small combustion heating systems and energy saving. The original type approval certificates are available for inspection at the manufacturer's offices. -
Page 36: Plumbing Diagrams
4,000 litres for on-site heating circuit control info@guntamatic.com www.guntamatic.com Diagram no. PRO-01-01 1. PRO 175/250 (1 module) As price list 2. Flue draught regulator RE (size to suit flue diameter) As price list Electrical connections as per operating and installation instructions 3. - Page 37 PRO 350/425/500 minimum thermal store capacity 10,000 litres for on-site heating circuit control info@guntamatic.com www.guntamatic.com 1. PRO 350/425/500 (2 modules) As price list Diagram no. PRO-01-02 2. Flue draught regulator RE (size to suit flue diameter) As price list Electrical connections as per operating and installation instructions 3.
- Page 38 Tel. 07276 / 2441-0 Function of network system pump info@guntamatic.com max. 3 network system pumps possible www.guntamatic.com Diagram no. PRO-01-02-01 1. Network system pumps 0-2 Not supplied Electrical connections as per operating and installation instructions 2. Order outside temp. sensor Art.
- Page 39 Function of network system pump with mixer valve info@guntamatic.com max. 4 network system pumps and 2 mixer valves possible www.guntamatic.com Diagram no. PRO-01-02-02 1. Network system pumps 1a/1b and 2a/2b Not supplied Electrical connections as per operating and installation instructions 2.
- Page 40 – no district heating info@guntamatic.com max. 9 mixer-valve circuits and 3 DHW cylinders www.guntamatic.com Diagram no. PRO-01-03 1. 175/250 (1 module) As price list 2. Flue draught regulator RE (size to suit flue diameter) As price list Electrical connections as per operating and installation instructions 3.
- Page 41 18 mixer-valve circuits and 6 DHW cylinders www.guntamatic.com Diagram no. PRO-01-04 1. PRO 350/425/500 (2 modules) As price list Electrical connections as per operating and installation instructions 2. Flue draught regulator RE (size to suit flue diameter) As price list 3.
- Page 42 Outside-temperature based controller info@guntamatic.com max. 3 heating circuit controllers per boiler possible www.guntamatic.com Diagram no. PRO-01-04-01 1. Outside temp. based wall controller set MKR261 Art. no.: S30-030 Electrical connections as per operating and installation instructions Caution: observe the maximum load capacity of the wall controller.
- Page 43 3 buildings – max. 3 heating circuit controllers per boiler possible www.guntamatic.com Diagram no. PRO-01-05 1. PRO 175/250 (1 module) As price list 2. Flue draught regulator RE (size to suit flue diameter) As price list Electrical connections as per operating and installation instructions 3.
- Page 44 6 buildings – max. 3 heating circuit controllers per boiler possible www.guntamatic.com Diagram no. PRO-01-06 1. PRO 350/425/500 (2 modules) As price list 2. Flue draught regulator RE (size to suit flue diameter) As price list Electrical connections as per operating and installation instructions 3.
- Page 45 Building supply using heating circuit controller and district heating function FP info@guntamatic.com max. 3 heating circuit controllers per boiler possible www.guntamatic.com Diagram no. PRO-01-06-01 1. Outside temp. based wall controller set MKR261 Art. no.: S30-030 Electrical connections as per operating and installation instructions Caution: observe the maximum load capacity of the wall controller.
- Page 46 Building supply using heating circuit controller and district heating function FP info@guntamatic.com max. 3 heating circuit controllers per boiler possible www.guntamatic.com Diagram no. PRO-01-06-02 1. Outside temp. based wall controller set MKR261 Art. no.: S30-030 Electrical connections as per operating and installation instructions Caution: observe the maximum load capacity of the wall controller.
- Page 47 Building supply using heating circuit controller and district heating function CP info@guntamatic.com max. 3 heating circuit controllers per boiler possible www.guntamatic.com Diagram no. PRO-01-06-03 1. Outside temp. based wall controller set MKR261 Art. no.: S30-030 Caution: observe the maximum load capacity of the wall controller.
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Page 48: Technical Data
PRO Planning and Installation Technical data PRO-08-00-00-00-01-IADE Type PRO 175 Set PRO 350 Set PRO 600 Set PRO 850 Type PRO 250 Set PRO 425 Set PRO 750 Set PRO 1000 Set PRO 500 Woodchips grade G30 and G50 (ÖNORM M7133) -
Page 49: Fuel Outfeed Agitator
PRO Planning and Installation Agitator fuel outfeed system Bulk storage height: Woodchips → max. 5.0 m Pellets → max. 2.5 m AS = Outfeed section TS = Trough section WS = Wall section RWS = Agitator section GL = Overall length The securing screws must not be tightened. -
Page 50: Fuel Outfeed With Feeder Auger
PRO Planning and Installation Fuel outfeed with feeder auger AS = Outfeed section TS = Trough section ÜB = Transfer section GL = Overall length Important The overall length (GL) of the feeder auger = max. 7 m. Description Length... - Page 51 Clean Air Act requirements” The Guntamatic Pro 175, 199 & 250 has been recommended as suitable for use in smoke control areas when burning Woodchip and Wood Pellets...
- Page 52 PRO Planning and Installation BS-E-00-00-00-01-BADE GUNTAMATIC Heiztechnik GmbH A – 4722 PEUERBACH Bruck 7 Tel: 0043 (0) 7276 / 2441-0 Fax: 0043 (0)7276 / 3031 E-mail: office@guntamatic.com Subject to printing errors and technical amendments.
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