Guntamatic BIOCOM Instruction Manual
  1. Manuals
  2. Brands
  3. Guntamatic Manuals
  4. Boiler
  5. Biocom
  6. Instruction manual
Guntamatic BIOCOM Instruction Manual

Guntamatic BIOCOM Instruction Manual

Pellet boiler
Hide thumbs Also See for BIOCOM:
Table of Contents

Advertisement

Quick Links

Download this manual
Pellet boiler
englisch
BIOCOM
Instruction manual
EN-B30-007-V15-0123

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the BIOCOM and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Guntamatic BIOCOM

Summary of Contents for Guntamatic BIOCOM

  • Page 1 Pellet boiler englisch BIOCOM Instruction manual EN-B30-007-V15-0123...
  • Page 2 All contents of this document are the property of GUNTAMATIC and therefore protected by copyright. Any reproduction, transfer to third parties or use for other purposes is prohibited without written permission of the owner.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page INTRODUCTION ................5 Services provided by the manufacturer ..............5 IMPORTANT NOTES ..............6 Purpose ......................... 6 Operating the heating system ................6 Warranty / Liability ....................7 Safety instructions ....................7 Safety instructions on the heating system ............11 PLANT COMPONENTS...............
  • Page 4 TABLE OF CONTENTS Page OPERATION OF THE HEATING SYSTEM ......... 35 Checks on the heating system ................36 Fuel ........................37 Filling the fuel store ..................... 38 Combustion air ....................39 Emptying the ash ....................40 CLEANING / CARE ..............41 Intermediate cleaning ..................

  • Page 5: Introduction

    Above all, follow the safety instructions in chapter 2. Brief description The firing BIOCOM is a modern boiler. Discharge is from a storage room by means of suction system. Type testing The boiler is designed in accordance with the class 5 according to the EN 303-5, as well as the agreement of the federal states according to Art.

  • Page 6: Important Notes

    IMPORTANT NOTES BS-01 The boiler is built according to state-of-the-art technology and recognized safety rules. Nevertheless, incorrect operation, use of unauthorized fuels or failure to carry out necessary repairs can result in personal injury and damage to property. You can avoid dangerous situations by using the boiler only for what it was designed for and by operating, cleaning and maintaining it properly.

  • Page 7: Warranty / Liability

    2.3 WARRANTY / LIABILITY BS-01 Warranty and liability claims for personal injury and property damage are excluded if they are due to one or more of the following causes: non-intended use;  non-observance of the notes, guidelines and safety  instructions given in the documentation;...
  • Page 8 Do not make any unplanned changes to the settings or any modifications to the heating Manipulations system! Loss of warranty and guarantee! Carry out maintenance work regularly or make Maintenance use of our customer service! Residual embers can lead to fires! Ash discharge Empty or store ash from the boiler only in non- flammable containers!
  • Page 9 Attention Fire Hazard! Do not store any flammable objects in the Safety distances vicinity of the boiler! Observe the regulations in force on site! Caution Danger of deflagration! Heating mode Do not open any boiler doors or cleaning openings during heating operation! Caution: Danger of poisoning and fire! When filling the storage room by means of a blower or pump truck, the boiler must be...
  • Page 10 Provide fire extinguisher! Fire extinguisher A fire extinguisher must be provided directly in front of the boiler room door! Caution: Risk of injury! If the boiler temperature exceeds 100 °C, leave Overtemperature the boiler room immediately! Under no circumstances must boiler doors or maintenance openings on the boiler be opened! Attention risk of injury If remote access to the system is activated, e.g.

  • Page 11: Safety Instructions On The Heating System

    2.5 SAFETY INSTRUCTIONS ON THE HEATING SYSTEM BS-01 Warning of dangerous electrical voltage Warning against rotating components Hot surface warning Warning of deflagration Grounding Observe operating or installation instructions Disconnect the heating system from the mains Pull off angle plug to the side Power supply Do not use rigid cables for installations...

  • Page 12: Plant Components

    PLANT COMPONENTS PC-02 Firebox door 11. Heat exchanger cleaning Stair grate - primary air 12. Flue pipe Combustion chamber 13. Lambda sensor Level tongue 14. Flue gas sensor Swirl nozzle - secondary air 15. Cleaning or grate drive Reaction tube 16.

  • Page 13: Safety Devices

    SAFETY DEVICES PC-01 To prevent the boiler from overheating, the control system reduces the heating output. If the boiler nevertheless threatens to overheat, the control distinguishes between several safety levels. Safety level 1 15°C above the boiler set temperature The geared motor stops the firing material feed and the induced draft fan stops.

  • Page 14: Panel Description

    PANEL DESCRIPTION BS-01 The device has a touch control unit with menu guidance. Settings can be made by pressing the "buttons" on the display. Information and error messages are shown on the display. PH-01 Power switch (1) The mains switch normally remains switched on at all times and may only be switched off in a non-functional state.

  • Page 15: Menu / Level Overview

    MENU / LEVEL OVERVIEW PH-02 House level Program Info level Customer level selection ▼ ▼ ▼ Error page BOILER FIGURE Customer menu INFO status Heating circuit INFO Boiler NORMAL Hot water INFO controller HOT WATER Additional WW INFO buffer HP0 HEAT INFO buffer SINK...
  • Page 16 Programs for boilers and heating circuits can be selected; the boiler release can be interrupted; ***) settings for boiler, heating circuits, etc. can be changed; -the the settings in the service level and parameter menu may only be changed by GUNTAMATIC authorized technical personnel...

  • Page 17: Program Selection

    6.1 PROGRAM SELECTION PH-03 Boiler enable ..........If set OFF, the boiler will not start. Program OFF ..........Heating mode is switched off. Program ..........NORMAL Heating and WW preparation switched on (according to clock program). WARM WATER program ...... Heating switched off - WW preparation switched on (after clock p.

  • Page 18: Customer Menu

    6.2.1 CUSTOMER MENU Ash emptied ........Select the menu after emptying the boiler ash and confirm with YES and OK. Ash warning ........Hours until the next ash warning on the display / the boiler ash must be emptied. Ash removal ........manual start of the ash suction system (switches off automatically).

  • Page 19: Heating Circuit

    6.2.2 HEAT CIRCLE BS-04 Pump operation ......Affects the operating status of the heating circuit. Weather ........ Automatic or manual activation of the multiple clock programs COLD, MILD or WARM. ** clock program ....... Setting of heating and lowering phases for heating program NORMAL. clock program (cold) ....

  • Page 20: Hot Water

    6.2.3 HOT WATER BS-04 Pump operation ......Setting the SLP pumps operating mode Clock program WW ....... Setting the hot water charging times for program NORMAL (winter mode). Clock prg. WW summer....Setting of hot water charging times for program WARMWASSER (summer mode). WW set temperature .....

  • Page 21: Hp0

    6.2.5 BUFFER PUMP / Z-PUMP / PUMP PH-02 Pump operation ......Affects the operating status of the pump. Boiler setpoint ....... Setting of boiler set temperature with activated Z-pump HP0 or pump HP0. ** Charge program ....Setting of the buffer loading program with activated buffer pump HP0. ** clock program .......

  • Page 22: App

    Activation of the W-LAN visibility. Serial number ..........Enter the device serial number. Key............... Displays the security key recommended by GUNTAMATIC. Hot water display .......... Defines which hot water tank is visualized online. Diagram Interval ........... Sets the update interval of the online diagrams.

  • Page 23: Service Level

    PH-02 ATTENTION: Changes in all menus of the service level may only be carried out by persons authorized by GUNTAMATIC. Unauthorized changes are not permitted and can lead to serious defects in the heating system and possibly even to life-threatening situations! Reset data ........................

  • Page 24: Commissioning

    6.2.8.2 COMMISSIONING Attachment ..............Selection: Biocom Type ................Selection: According to nameplate Outlet ................Selection: Flex Boiler number ..............Selection According to nameplate Ash discharge ..............Selection: No / with scraper Filter present ..............Selection No / from year of manufacture 2017 Fuel ................

  • Page 25: Parameters Heating Circuit / Screed Heating

    6.2.8.3 PARAMETERS HEATING CIRCUIT / SCREED HEATING BS-05 Operation HK ..............Selection: None / Pump / Mixer Room unit HK ..............Selection: None / RFF / RS-Full / RS-HK / RS-HKR Mixer runtime ..............Selection: 10 - 300 seconds Flow temperature min ............. Selection: 10°C - 90°C Flow temperature max ............

  • Page 26: Parameter Hp0

    6.2.8.5 PARAMETER HP0 BUFFER PUMP / Z-PUMP / PUMP PH-04 Operation HP0 ............... Selection: Z-pump / buffer pump / pump Release HP0 ..........Selection: 65°C - 80°C Pump enable ** Po charge ON ............Selection: 0°C - 20°C ** Po charge OFF (Full) ..........Selection: 0°C - 20°C ** Po charge OFF (part) ..........

  • Page 27: Transmission Line Parameters

    6.2.8.6 PARAMETER FL LONG-DISTANCE LINE PH-02 Operation trunk line ............Selection: None / ZUP / PUP / LAP / ERW Release capillary ........Selection: 40°C / 65°C - 80°C Pump release Po charge ON ............Selection: 0°C - 20°C Po charge OFF (Full) ..........Selection: 0°C - 20°C Po charge OFF (part) ..........

  • Page 28: System Settings

    6.2.8.8 PLANT SETTINGS Attachment ..............Selection: Biocom Type ................Selection: According to nameplate Outlet ................Selection: Flex Boiler number ..............Selection According to nameplate Ash extraction system ......Selection: No / without scraper / with scraper Ash suction system Fire tongue ..............
  • Page 29 INFO No ......Setting for boilers with ash boxes integrated in the boiler. without scraper ..Setting for older boilers with ash suction system and screws in the ash chamber. with scraper .... activation of the ash suction system in new boilers. Benzler ....

  • Page 30: Customer Settings

    CUSTOMER SETTINGS 7.1 HEATING SWITCH ON / SWITCH OFF BS-01 PC-01 Press PROGRAM SELECT ▼ OFF ......Heating and hot water switched off Program NORMAL ..... Heating and hot water switched on Program WARMWATER .... only hot water switched on program further INFO's for program selection ..........

  • Page 31: Heating Times

    7.2 HEATING TIMES BS-01 Up to three "ON / OFF" switching times can be programmed per day for each heating circuit. By means of block programming, all days of a week can be programmed simultaneously. PC-01 1) Press CUSTOMER LEVEL ▼...

  • Page 32: Room Temperature

    7.3 ROOM TEMPERATURE BS-01 By changing the heating curve, the room temperature can be adjusted. A higher heating curve results in a higher room temperature. Change the heating curve only on a daily basis and in the tenths range at the most. PC-01 1) Press CUSTOMER LEVEL ▼...

  • Page 33: Hot Water Temperature

    7.4 HOT WATER TEMPERATURE BS-01 By changing the set temperature, the hot water temperature can be adjusted. PC-01 1) Press CUSTOMER LEVEL ▼ 2) press the hot water button ▼ 3) press the set temperature button ▼ "EDIT" with  "SAVE"...

  • Page 34: Room Unit

    7.5 ROOM UNIT BS-01 Mounting location Mount the room unit at a height of approx. 1.5 m on an interior wall. The most suitable room is the one where the occupants spend most time. In this room, the radiators must not be equipped with thermostatic valves (open valves fully).

  • Page 35: Operation Of The Heating System

    OPERATION OF THE HEATING SYSTEM BS-03 Initial commissioning The initial commissioning and basic setting of the system may only be carried out by GUNTAMATIC specialist personnel or auto- rized partners. Daily operation Clean the heating system exactly according to the instructions in the chapter "Cleaning/Care".

  • Page 36: Checks On The Heating System

    8.1 CONTROLS ON THE HEATING SYSTEM PC-01 Check system pressure The operating pressure is normally between 1 and 2.5 bar. Too low a system pressure can lead to malfunctions. The complete draining or filling of the system, as well as the refilling of a system filled with treated water, is the responsibility of the specialist! Refill heating water:...

  • Page 37: Fuel

    8.2 FUEL 8.2.1 PELLETS BS-04 To achieve trouble-free heating operation of the boiler, the quality of the fuel must be right. Only high-quality pellets can ensure reliable and trouble-free operation of the system. The price should always be evaluated behind the quality requirements and it is therefore strongly recommended to use only quality-assured products.

  • Page 38: Filling The Fuel Store

    8.3 FILLING THE FUEL STORE The fuel store must never be filled during heating operation! At least 1 hour before filling, the system must be set to program "OFF"! Empty the discharge screw completely at least every 3 years! Vacuum larger amounts of dust with a vacuum cleaner! Initial filling / refilling During initial filling and after each complete emptying of the fuel...

  • Page 39: Combustion Air

    The adjustment lever is located on the bottom right of the boiler above the right ash box (see picture). Position CO2 at 100% power Biocom 30 Pellets 10 - 12% Rod on hole 30 Position CO2 at 100% power...

  • Page 40: Emptying The Ash

    8.5 EMPTY ASH BS-02 Residual embers can lead to fires! Store ash from the boiler only in non- combustible places! Touching hot parts can lead to skin burns! Let the boiler cool down for at least 1/2 hour before emptying the ash! Depending on the quality and the amount of fuel burned, the ash container must be emptied correspondingly often.

  • Page 41: Cleaning / Care

    CLEANING / MAINTENANCE BS-02 Caution: Risk of injury! For safety reasons, maintenance and cleaning work may only be carried out when the heating system has cooled down and is disconnected from the power supply! Attention Danger to life! For safety reasons, maintenance and cleaning work in the fuel store may only be carried out under the supervision of a second person who is outside the store!

  • Page 42: Intermediate Cleaning

    9.1 INTERMEDIATE CLEANING PC-01 Caution: Risk of injury! For safety reasons, maintenance and cleaning work may only be carried out when the heating system has cooled down and is disconnected from the mains! INFO Intermediate cleanings may be required every 2 weeks to 3 months, but must be performed at least semi-annually.

  • Page 43: General Cleaning

    9.2 GENERAL CLEANING PC-03 Caution: Risk of injury! For safety reasons, maintenance and cleaning work may only be carried out when the heating system has cooled down and is disconnected from the mains! Safety note! Check the function of the safety valve at least once a year. INFO Perform general cleaning every six months, but at least once a year.

  • Page 44: Troubleshooting

    10 TROUBLESHOOTING PC-03 Category Trigger Message Quit. Causes Door contact switch defective; Burner door or ash pan Combustion chamber door Input TKS1 open automatic Note open open; Ash drawer open; CO2 control in regulation no fuel; Burn disorder CO2 is less than "CO2 itself" Air setting incorrect;...
  • Page 45 Category Trigger Message Quit. Causes Note Ash container not emptied; (malfunctio Ash was not emptied Empty ash container via Quit key. Ash warning not reset; Fire damper leaking; Malfunction Stoker temperature higher than "t stoker via Quit key. Stoker temp. too high Service cover leaking;...
  • Page 46 NOTES...

  • Page 47: Troubleshooting

    11 TROUBLESHOOTING BS-02 Malfunction Cause Elimination Power supply interrupted Check power supply, mains plug and   main switch Boiler no function Check fuses in the house and on the Fuse defective   boiler Fix leaks  Flue pipe is leaking ...
  • Page 48 NOTES...

  • Page 49: Fuse Change

    12 FUSE CHANGE BS-01 Only authorized specialists may carry out repair work! Touching live components is life-threatening! Even with the mains switch "OFF", some components of the system are still live. During repair work, it is therefore essential to interrupt the power supply to the heating system by means of the "mains plug"...

  • Page 50: Parameter Changes

    Hot water 0 15 ENTSORGEN BS-02 Observe disposal regulations! Observe the locally applicable regulations for the disposal of waste and machine parts. Contact your installer or the GUNTAMATIC customer service. Disassembly is carried out analogously in the reverse order of assembly.

  • Page 51: Declaration Of Conformity

    A-4722 Peuerbach AUSTRIA Product BIOCOM 30 / 40 / 50 / 75 / 100 / 101 We hereby declare that the aforementioned boiler as placed on the market by us complies with the basic safety and health protection requirements of the directives and standards listed below.
  • Page 52 GUNTAMATIC Heating Technology Ltd. A-4722 Peuerbach / Bruck 7 Tel: 0043-(0) 7276 / 2441-0 Fax: 0043 (0) 7276 / 3031 Email: office@guntamatic.com www.guntamatic.com Misprints and technical changes reserved...

Table of Contents