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Honeywell BCS 3600 Operating Instructions Manual

Burner control system.
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Burner Control system
BCs 3600
Contents
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Receiving and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Final Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Panel Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Assistance in the event of malfunction. . . . . . . . . . . . . . . . 4
Human Machine Interface (HMI) Screens. . . . . . . . . . . . . . 4
Control motor slidewire calibration. . . . . . . . . . . . . . . . . . .5
UDC3200 Series Controller . . . . . . . . . . . . . . . . . . . . . . . .6
High Temperature Limit . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Stack Thermocouple Installation . . . . . . . . . . . . . . . . . . .10
Material thermocouple installation . . . . . . . . . . . . . . . . . . 11
Recommended spare parts. . . . . . . . . . . . . . . . . . . . . . . 12
Converting units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
oPeRAtInG InstRUCtIons

sAFetY

WARnInG
- This equipment is potentially dangerous with the possibility of
serious personal injury and property damage. Hauck Manufac-
turing Company recommends the use of flame supervisory
equipment and fuel safety shutoff valves. Furthermore, Hauck
urges rigid adherence to National Fire Protection Association
(NFPA) standards and insurance underwriter's requirements.
Operation and regular preventative maintenance of this
equipment should be performed only by properly trained and
qualified personnel. Annual review and upgrading of safety
equipment is recommended.
- These instructions are intended for use only by experienced,
qualified combustion start-up personnel.
- Adjustment of this equipment and its components, by
unqualified personnel, can result in fire, explosion, severe
personal injury, or even death.

GeneRAL InFoRMAtIon

The Hauck Burner Control System (BCS) provides burner manage-
ment and temperature control of a single pilot ignited burner firing
on gas, oil or liquid propane (LP). The spark ignited, gas fired pilot is
interrupted after the main burner flame has been established. Flame
supervision is provided by a Honeywell RM7890A1056 flame relay
combined with a R7849A1023 amplifier module and one or two
C7027A1049 UV scanners.
A Programmable Logic Controller (PLC) supervises burner operation
and is coupled to a Human Machine Interface (HMI) to provide the
operator with system status and fault annunciation.
A Honeywell UDC3200 series microprocessor based instrument is
provided for temperature control. The controller is electronically linked
to the burner control motor to automatically adjust the burner firing
rate and maintain process temperature near the controller's setpoint.
The Temperature Controller's thermocouple senses the temperature
of the material or exhaust gases as it exits the dryer, depending on
where it's positioned. The controller generates a position proportional
output based on the difference between the setpoint and the process
temperature input.
The control MODE selector switch enables the operator to assign
control of the burner. The center, LOW FIRE, position of this switch is
used to hold the burner at low fire. The right, MAN (manual) position
enables the operator to increase (INC) or decrease (DEC) the burner
position via the MANUAL switch. The left, AUTO position uses the
Temperature Controller to operate the burner.
·
Edition 11.19
·
32-00248

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Table of Contents

   Summary of Contents for Honeywell BCS 3600

  • Page 1: Table Of Contents

    Panel Operation ....... .3 supervision is provided by a Honeywell RM7890A1056 flame relay combined with a R7849A1023 amplifier module and one or two Assistance in the event of malfunction.
  • Page 2: Receiving And Inspection

    The limit contact of the High Temp Limit instrument is used to shut WARnInG down the burner if the preset high temperature limit is exceeded. – A ground wire is also required between the burner junction An alarm contact is also used to alert the Operator when the stack box and the control panel terminal strip.
  • Page 3: Final Checkout

    WARnInG – Before igniting the burner, the dryer must be purged to remove possible accumulation of combustible gases. A minimum of four complete air changes must be supplied. Multiply the total system volume (dryer, baghouse and exhaust ducts) in cubic feet by four.
  • Page 4: Assistance In The Event Of Malfunction

    “BURNER STOPPED” message will appear. • Warns the Operator that the High Limit instrument is nearing c The Honeywell RM7890 flame relay will be de-energized. the High Limit setpoint (factory set at 380 F). Manually de- d All fuel valves will be de-energized.
  • Page 5: Control Motor Slidewire Calibration

    time F2 Displays resettable and accumulated firing time. F5 key mimics the function of the alarm silence button. It also dis- plays the alarm status message along with related troubleshooting Input/output information. ContRoL MotoR sLIDeWIRe CALIBRAtIon ➔ The burner control motor incorporates a position feedback slide- wire.
  • Page 6: Udc3200 Series Controller

    Tuniung Parameter Set, Timer 4 Select the MTR_CA soft key on the HMI, this will enable the Status, or minutes remaining in burner control motor to be driven by the Honeywell Temperature a setpoint ramp (4 digits). During configuration, the lower Controller without having to fire the burner.
  • Page 7: Temperature Controller Configuration Record Sheet

    teMPeRAtURe ContRoLLeR ConFIGURAtIon Head 1 Head 2 ReCoRD sHeet Indicates control relay 1 and/or 2 on. LoWeR set UP FACtoRY FInAL Indicated either degrees DIsPLAY GRoUP ConFIGURAtIon settInG Fahrenheit or Centigrade. (FUnnCtIon) Indicates either Manuel or Auto PROP BD 15.00 RATE MIN 0.00 mode.
  • Page 8: High Temperature Limit

    5 Set the limit set point at 400 F and PhA1 at 380 F. All other settings HIGH teMPeRAtURe LIMIt remain at their factory defaults. The high temperature limit has been configured at the factory and Lower Display Factory Final should not require any adjustments.
  • Page 9: Exhaust Fan Flow Limit Switch Installation

    WARnInG eXHAUst FAn FLoW LIMIt sWItCH InstALLA- – Do not fasten both halves of the flange. One side is left tIon unbolted for removal and cleaning of Pitot tube. Mount the exhaust fan flow switch in the dryer exhaust duct as 5 For other applications, weld the four duct mounting nuts to the shown below.
  • Page 10: Stack Thermocouple Installation

    stACK tHeRMoCoUPLe InstALLAtIon ➔ Install a Hauck stack temperature thermocouple in the dryer ex- haust duct to sense exhaust gas temperatures. Exhaust duct (Located before dry dust collector & exhaust fan). When two thermocouples are used with bacghouse installation locate before and after baghouse. 1 –...
  • Page 11: Material Thermocouple Installation

    MAteRIAL tHeRMoCoUPLe InstALLAtIon ➔ Install a Hauck Rapid Response Material Temperature Thermo- couple in the material discharge chute to sense the temperature of the material leaving the dryer. Access door Brass adapter bushing Thermocouple Set-screw 15° 1“ Pipe coupling (intalled by customer) 10“...
  • Page 12: Recommended Spare Parts

    HK43868 TC200A-J ConVeRtInG UnIts see www.adlatus.org FoR MoRe InFoRMAtIon The Honeywell Thermal Solutions family of products includes Honeywell Combustion Safety, Eclipse, Exothermics, Hauck, Kromschröder and Maxon. To learn more about our products, visit www.ThermalSolutions.honeywell.com or contact your Honeywell Sales Engineer.

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