Table Of Contents - Valor COSYFLAME TURBOCHIM 528 Installer's Manual

Rear fan flued inset gas fires with live fuel effect

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Owner's manual (11 pages)

Table of Contents

PART1: APPLIANCE DATA ........................................................................................................................................................... 4

PART2: GENERAL INSTALLATION REQUIREMENTS...................................................................................................... 4

PART 3: UNPACKING.................................................................................................................................................................... 9

PART 4: PREPARING FOR INSTALLATION......................................................................................................................... 10

PART 5: WALL PREPARATION.................................................................................................................................................. 10

General ........................................................................................................................................................................................... 10

Brick, Stone Etc. Building. Main Case In Front Of Wall ......................................................................................................... 10

Brick, Stone Etc. Building. Main Case Recessed Into Wall...................................................................................................... 11

Timber frame building. Firebox in front of wall........................................................................................................................ 11

Wall preparation for flue tube. ..................................................................................................................................................... 12

Core drilling................................................................................................................................................................................... 12

Hammer and chisel cutting.......................................................................................................................................................... 12

Fixing the appliance in position ................................................................................................................................................... 13

Provision for main loom............................................................................................................................................................... 13

Prepare flue assembly ................................................................................................................................................................... 13

PART 6: INSTALLATION OF ELECTRICS, FIREBOX AND FAN BOX ......................................................................... 14

Securing firebox to wall - cable retention................................................................................................................................... 15

Securing firebox to wall using fixing brackets ............................................................................................................................ 15

Fan box installation ....................................................................................................................................................................... 16

Electrical installation ..................................................................................................................................................................... 17

Refit the burner unit ..................................................................................................................................................................... 17

Electrical test.................................................................................................................................................................................. 18

Terminal guarding......................................................................................................................................................................... 18

PART 7: GAS SUPPLY INSTALLATION .................................................................................................................................. 19

Preliminary Burner Checks ......................................................................................................................................................... 19

Check Reference Pressure . ......................................................................................................................................................... 20

PART 8: FITTING THE CERAMICS......................................................................................................................................... 20

PART 9: CHECKS ........................................................................................................................................................................... 22

Recheck Control Settings............................................................................................................................................................. 22

Check for spillage.......................................................................................................................................................................... 23

Flame supervision & spillage monitoring system ...................................................................................................................... 23

PART 10: FRONT CASTING ASSEMBLY & FINAL REVIEW............................................................................................. 24

Front casting assembly for model 527 ........................................................................................................................................ 24

Final review.................................................................................................................................................................................... 24

PART 11: SERVICING PARTS AND REPLACEMENT ........................................................................................................ 25

To replace the burner plaques ..................................................................................................................................................... 25

To Remove The Pilot Unit ......................................................................................................................................................... 25

To Completely Remove The Burner Unit................................................................................................................................ 26

To Remove The Gas Tap/F.S.D & Solenoid Assembly. .......................................................................................................... 26

To Remove The Piezo Generator............................................................................................................................................... 26

To Remove The Main Burner Elbow Injector.......................................................................................................................... 26

To Remove an "On" or "Off" Switch ........................................................................................................................................ 26

To Gain Access to the Electrical Control Components .......................................................................................................... 27

To Remove the Distribution block............................................................................................................................................. 27

To Remove the Fan ...................................................................................................................................................................... 27

To remove the pressure switch ................................................................................................................................................... 27

Pressure switch strip down .......................................................................................................................................................... 27

Short List Of Spares...................................................................................................................................................................... 28