CAME FA4024CB Installation Manual
CAME FA4024CB Installation Manual

CAME FA4024CB Installation Manual

Operator for swing gates
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OPERATOR
119 DW 0 1 EN
FOR SWING GATES
Installation manual
FA4024CB
English
EN

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Table of Contents
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Summary of Contents for CAME FA4024CB

  • Page 1 OPERATOR 119 DW 0 1 EN FOR SWING GATES Installation manual FA4024CB English...
  • Page 2 OR SIGNS OF WEAR AND TEAR OR DAMAGE TO THE MOVING STRUCTURES TO THE HIS PRODUCT SHOULD ONLY BE USED FOR THE PURPOSE FOR WHICH IT WAS . CAME S. COMPONENT PARTS ALL ANCHORING POINTS INCLUDING CABLES AND ANY ACCESSIBLE...
  • Page 3: Packing List

    Intended use The operator has been designed and built by CAME S.p.A. in compliance with current safety standards to motorise swing gates for residential or condominium use.  Any installation and operation that differs from what is set out in this manual is prohibited.
  • Page 4: Dimensions (Mm)

    Dimensions (mm) Description of the components Cover Gearmotor Control board Pillar bracket Transmission arm Driven arm Gate bracket Unlocking hatch Mechanical end stops 10. LED control board 11. Straight arm with 001STYLO-BD slide rail (optional accessory)
  • Page 5 Example of a system 1. FA4024CB operator 2. FA4024 gearmotor 3. Flashing light 4. Antenna 5. Key selector 6. Photocells 7. Photocell column 8. End run 9. Inspection chamber Examples of use...
  • Page 6: General Installation Instructions

    Antenna the RG58 antenna max 10 m Came Remote Protocol (CRP) UTP CAT5 max 1000 m  If cable lengths diff er from those specifi ed in the table, establish the cable sections depending on the actual power draw of the connected devices and according to the provisions of regulation CEI EN 60204-1.
  • Page 7: Installation

    Set up corrugated tubes for the connections coming from the junction box. N.B. the number of tubes depends on the type of system installed and any accessories. Two corrugated tubes are required where the FA4024CB operator is installed. Securing the brackets N.B.
  • Page 8 Mark the fixing points on the pillar bracket and gate bracket. The measurements of the distance between the holes in the brackets are indicated in the dimensions paragraph. Drill the fixing points, insert the anchors or use suitable inserts to secure the brackets. N.B.
  • Page 9 Securing the gearmotor Prepare the electrical cables needed for the connections, passing them through the cable glands and securing them to the U-bolt on the pillar mounting bracket. Insert the gearmotor into the pillar bracket and secure it with screws and nuts (a b). Insert the plug (c) into the hole in the gearmotor shaft.
  • Page 10 ⚠ Caution: if there are no end stops, end runs must be fitted. Securing mechanical stops Unlock the gearmotor. During opening. Open the leaf completely. Mark the casing by the centre of the arm. Centre of the arm Close the leaf manually Insert the mechanical stop as shown. The mark on the casing must match the groove on the end run. Mechanical end stop Secure the stop using the screw (j).
  • Page 11 During closing. Mark the casing by the centre of the arm. Centre of the arm Open the leaf manually. Insert the mechanical stop as shown. Mechanical end stop Secure the stop using the screw (j).
  • Page 12 Determining the end run points For left-hand gearmotor (internal view). With the gearmotor released and the leaf closed, adjust the closing end run anchor, turning it clockwise and anti-clockwise. Secure the anchor with the nut (see drawing). Similarly, adjust the opening end run using the anchor on the other stop (see drawing).
  • Page 13 For right-hand gearmotor (internal view). With the gearmotor released and the leaf closed, adjust the closing end run anchor, turning it clockwise and anti-clockwise. Secure the anchor with the nut (see drawing). Similarly, adjust the opening end run using the anchor on the other stop (see drawing).
  • Page 14 ELECTRICAL CONNECTIONS AND PROGRAMMING ⚠ Caution! Before intervening on the control panel, disconnect mains power and remove the batteries if inserted. The control board is powered at 230 VAC with a frequency of 50-60 Hz. The control devices and accessories are powered at 24 VAC. ⚠ ...
  • Page 15: Power Supply

    Power supply Transformer Terminals for powering the accessories at 24 V AC. Power supply 230 VAC MOTOR 1 MOTOR 2 24V 17V 0 L1T L2T frequency 50/60 Hz THERMAL Electric lock 12 V - 15 W max Warning devices Cycle lamp (contact capacity: 24 V - 25 W max.). Lights the area of operation. It remains on from the start of leaf opening to complete closing (including the automatic closing time).
  • Page 16: Control Devices

    Control devices Stop button (NC contact) Stops the gate with the exclusion of automatic clo- sing. To resume movement, press the control button or other control device. N.B. if not in use, select 0 (Disabled) from the F 1 function. OPEN ONLY function from the control device (NO contact) PARTIAL OPENING/PEDESTRIAN function from the control device (NO contact)
  • Page 17 Connecting the gearmotor with encoder Electrical connections: FA4024CB operator installed on the left (internal view). (Default confi guration) MOTOR 2 MOTOR 1 + ENC1 - + ENC2 - Encoder wire colour: = White ENC = Brown = Green FA4024CB Electrical connections: operator installed on the right (internal view).
  • Page 18: Safety Devices

    Safety devices Photocells Photocells Photocells DELTA-S Configure the CX or CY (NC) contact, input for safety devices such as photocells, compliant with the EN 12978 standard. See CX (F2 function) or CY (F3 function) input functions in: - C1 reopening during closing. While the leaves are closing, the opening of the contact causes the reversal of the direction of movement until completely open;...
  • Page 19 Photocell safety connection DIR / DELTA S With each opening or closing command, the panel checks that the photocells work. Any anomaly inhibits any command. Use the F 5 function to select on which inputs to activate the link. DELTA 10 11 E ES Rx Tx 1 2 3 3P 4 5 7 CX CY 10 11 E ES Rx Tx 1 2 3 3P 4 5 7 CX CY DIR / DELTA S...
  • Page 20 Description of programming commands Display The ESC key is used to: The ENTER key is used to: - exit the menus; - access the menus; < > ENTER - undo the changes. - confirm and store the set value. The keys < > are used to: - move from one menu heading to another;...
  • Page 21 Initial approach point adjustment during motor closing Setting number of motors Saving data in the memory roll Reading data from the memory roll Enabling CAME logo function Sleep Mode function Adding a new user with associated command Deleting a single user...
  • Page 22: Function Menu

    Function menu Total stop [1-2]0 = Disabled (default) / 1 = Enabled NC input - The gate is stopped and any automatic closing is disabled. To resume movement, use the control device. The safety device must be inserted on [1-2]. Input [2-CX]0 = Disabled (default) / 1 = C1 / 2 = C2 / 3 = C3 / 4 = C4 / 7 = C7 / 8 = C8 NC input - Possibility of associating: C1 = reopening during closing for photocells, C2 = reclosing during opening for photocells, C3 = partial stop, C4 = waiting for obstacle, C7 = reopening during closing for sensitive edges, C8 = reclosing during opening for sensitive edges.
  • Page 23 Enabling CAME logo0 = Disabled / 1 = Enabled (default) / 10 = 10 s / … / 180 = 180 s The CAME can remain always on (default), always off , or can come on after the gate has closed for a time that can be set between 10 s and 180 s.
  • Page 24 Info menu Version Shows the software version. Adding a user with associated command N.B. when adding/deleting users, the numbers displayed fl ashing are numbers that are available and can be used for users to be added (max. 25 users). Caution! Before adding users, remove the memory roll board if present. User Associated command 1 - Mario Rossi...
  • Page 25: Motor Test

    Motor test Select A 2. Press ENTER to confirm. < > ENTER Select 1 to activate the test. Press ENTER to confirm... < < < < > > > > ENTER ...“---” appears while waiting for the command. - - - <...
  • Page 26: Run Calibration

    Run calibration N.B. before calibrating the run, check that the manoeuvre area is free from any obstacle and check for the presence of one mechanical end stop for opening and one for closing. Important! During calibration, all safety devices will be disabled except for the TOTAL STOP device. Select A 3.
  • Page 27: Final Operations

    FINAL OPERATIONS Securing the cover  After making the electrical connections and completing programming, insert the cover on the gearmotor and secure it   Close the hatch , lock the gearmotor with the key and insert the protective cap N.B.
  • Page 28 INSTALLING AND CONNECTIONS FOR OUTER OPENING Following, are the only things that change compared to a standard installation: Fastening the brackets Establish where you will fit the gate brace and measure where the gate-post brace will fit. Make sure to respect the quotas shown in the drawing and table.
  • Page 29 Securing mechanical stops ⚠  Fit end runs if there are no end stops. Unlock the gearmotor. When opening: open the leaf completely. Mark the casing by the centre of the arm. Centre of the arm Close the leaf manually Insert the mechanical stop as shown. The mark on the casing must match the groove on the end run. Mechanical end stop Secure the stop using the screw...
  • Page 30 When closing: mark the casing by the centre of the arm. Centre of the arm Open the leaf manually. Insert the mechanical stop as shown. Mechanical end stop Secure the stop using the screw Determining the end run points Please refer to the chapter on opening inwards.
  • Page 31 Connecting the gearmotor with encoder Electrical connections: operator installed on the left (internal view). FA4024CB MOTOR 1 MOTOR 2 + ENC1 - + ENC2 - Encoder wire colour: = White ENC = Brown = Green FA4024CB Electrical connections: operator installed on the right (internal view).
  • Page 32: Periodic Maintenance

    MAINTENANCE Periodic maintenance ☞ Before any maintenance, disconnect power to prevent any possible dangerous situations that can be caused by accidental movement of the device. Periodic maintenance log to be completed by the user (every six months) Date Notes Signature...
  • Page 33 Extraordinary maintenance ⚠ The table below is used to note any extraordinary maintenance, repairs or improvements carried out by specialist companies. N.B.: Extraordinary maintenance must be carried out by specialist technicians. Extraordinary maintenance log Fitter's stamp Name of operator Job performed on (date) Technician's signature Requester's signature Job performed ___________________________________________________________________________________________...
  • Page 34: Error Messages And Warnings

    ERROR MESSAGES AND WARNINGS • Er1: motor calibration interrupted; check correct motor connection and operation of the M1 gearmotor. • Er2: motor calibration interrupted; check correct motor connection and operation of the M2 gearmotor. • Er3: encoder broken; contact service. •...
  • Page 35 FAST switch-on of the blue LED DOWNWARDS, indicating that the leaves are closing. SLOW switch-on of the blue LED UPWARDS, indicating that the leaves are slowing down during opening. SLOW switch-on of the blue LED DOWNWARDS, indicating that the leaves are slowing down during closing. The CAME logo is always on.
  • Page 36: Dismantling And Disposal

    ☞ CAME CANCELLI AUTOMATICI S.p.A. implements an EN ISO 14001-certified and compliant Environmental Management System at its plants, to ensure environmental protection. Please continue our efforts to protect the environment, something that CAME considers to be one of the foundations in developing its business and market strategies, simply by observing brief recommendations as regards disposal: DISPOSAL OF PACKAGING Packaging components (cardboard, plastic etc.) can be disposed of together with normal household waste without any difficulty, by simply separating the...

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