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Graco SmartWare 262370 Instructions - Parts Manual

Shot dispense kit, accurate metered dispensing kit for one component materials. kits are compatible with check-mate pumps and dura-flo pumps; both alone and as part of a supply system, for professional use only
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Instructions - Parts
SmartWare
Dispense Kit
Accurate metered dispensing kit for one component materials. Kits are compatible with
®
Check-Mate
pumps and Dura-Flo
professional use only.
Not approved for use in European explosive atmosphere locations.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Kit 262370 for D200 and D60
For D200 3 inch dual post ram with NXT
For D60 3 inch dual post ram with NXT2200 and larger air motors
Kit 262371 for D200
For D200 3 inch dual post ram with NXT1800 and smaller air motors
Kit 262372 for D200S
For D200S 6 inch dual post ram with NXT2200 and larger air motors
Kit 262373 for S20
For S20 3 inch single post ram NXT2200 and larger air motors
Kit 262374 for S20
For S20 3 inch single post ram with NXT1800 and smaller air motors
Kit 262375 for pumps
For wall mount or floor stand pump with NXT2200 and larger air
motors
™
Shot
™
pumps; both alone and as part of a supply system. For
®
2200 and larger air motors
Kit 262370 Shown
3A0294J
EN

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Summary of Contents for Graco SmartWare 262370

  • Page 1 Instructions - Parts ™ SmartWare Shot Dispense Kit 3A0294J Accurate metered dispensing kit for one component materials. Kits are compatible with ® ™ Check-Mate pumps and Dura-Flo pumps; both alone and as part of a supply system. For professional use only. Not approved for use in European explosive atmosphere locations.

  • Page 2: Table Of Contents

    Select a Shot Number ....64 Graco Information ......108 Select a Shot Sequence .

  • Page 3: Related Manuals

    Related Manuals Related Manuals Manuals are available at www.graco.com. Component manuals in U.S. English: Manual Description 313526 Supply Systems Operation 313527 Supply Systems Repair-Parts 312376 ® Check-Mate Pump Packages Instructions-Parts 312375 ® Check-Mate Displacement Pumps Instructions-Parts 311827 ™ Dura-Flo Displacement Pumps...

  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 5 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 6: System Description

    System Description System Description Critical System Parameters If any of the following parameters are below the recom- SmartWare shot dispense kits contain everything mended value, see Appendix B - Tips, page 102, for needed to convert a supply system or a pump system tips for better accuracy.

  • Page 7: Theory Of Operation

    Theory of Operation Theory of Operation Just like a car does not stop the instant you push on the brake, the SmartWare kit pump does not stop pumping the instant it receives a stop signal. Therefore, during SmartWare shot dispense kits do not use flowmeters in the time it takes for the dispense valve to physically the material path to measure the volume pumped.

  • Page 8: Component Identification

    Component Identification Component Identification SmartWare Kit for D200 and D60 Rams SmartWare Kit for S20 Rams E*, F*, G* E*, F*, G* . 3: Component Identification Key: Lift Ring Platen Bleed Port Air Motor Platen C* Display Module Air Controls S* Air Valve Assembly E* Air Solenoid (under shroud) T* Pressure Sensor Assembly...
  • Page 9 Component Identification Component Identification (cont.) SmartWare Kit for Floor Mount Pumps SmartWare Kit for Wall Mount Pumps E*, F*, G* E*, F*, G* . 4: Component Identification Key: Lift Ring Fluid Outlet Air Motor Fluid Inlet C* Display Module Floor Mount Stand Air Controls T* Pressure Sensor Assembly E* Air Solenoid (under shroud)

  • Page 10: User Interface

    Component Identification User Interface . 5: Display Module NOTICE To prevent damage to soft key buttons, do not press the buttons with sharp objects such as pens, plastic cards, or fingernails. Table 1: Display Module Button Functions Button Function Mode Select between Run and Setup modes.
  • Page 11 Component Identification Table 2: Display Soft Key Icons Icon Function Enter Screen In screens that have editable fields, press to access the fields and make changes. Exit Screen In screens that have editable fields, press to exit edit mode. Enter In screens that have editable fields, press to make data selections or to enter changes.
  • Page 12 Component Identification User Interface Display For details regarding the user interface display, see , page 92. Display Screen Components The following figures call out the navigational, status, and general informational components of each display screen. Setup fields spe- Scroll up cific to current through screens setup screen...
  • Page 13 Component Identification Setup Mode Screen Structure The following figure demonstrates the flow of the setup mode screens beginning with setup screen 1. For details on each setup screen, see - Setup Mode Details on page 94. 3A0294J...
  • Page 14 Component Identification Run Mode Screen Structure There are only two run mode screens: run and information. However, there are four modes within the run screen: shot, sequence, manual and park. The following figure demonstrates the flow of the modes in the run screen begin- ning with power up screen 1.

  • Page 15: Grounding

    Grounding Grounding Solvent pails used when flushing: follow local code. Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a nonconductive sur- face, such as paper or cardboard, which interrupts The equipment must be grounded. Grounding grounding continuity.

  • Page 16: Installation

    Installation Installation Install Kits 262370 and 262372 1. Close both shutoff valves on the air control panel. The procedures in this section are specific to each shot dispense kit. Follow only the installation instructions for your particular kit. Shutoff Valve For supply system or pump assembly installation instructions, refer to the Supply Systems Operation manual or your pump packages instructions-parts man-...
  • Page 17 Installation 3. Install the electronics subassembly (1) to the side of 5. Loosen two screws on the top air controls bracket. the power supply bracket using four screws (34). Install the display module bracket (2) using two Also secure the bracket to the bottom of the air con- screws (29) and lock washers (28) to secure it to the trol bracket using two screws (29) and two lock air controls bracket.
  • Page 18 Installation c. Loosely install the air valve assembly (3). 7. Install the linear sensor assembly (18) and the reed switch sensor (22). Grease the o-ring included with the air valve assembly. Install the o-ring and then finish a. D200 systems only: disconnect the air motor. installing the air valve assembly.
  • Page 19 Installation c. Use a wrench to remove the air motor lift ring. g. Route the linear sensor cable through the lift Then remove the lift ring adapter and both ring adapter. Install the lift ring adapter; torque to 30-36 ft-lbs (40.6-48.8 N•m). See F .
  • Page 20 Installation Connect the strain relief guide (26) to the reed p. D200 systems only: reconnect the air motor. switch sensor. Use a wrench to tighten the Install threaded rod through center hole in the 1/4-20 x 1/2 in. screw (25) on the strain relief crossbar.
  • Page 21 Installation b. Apply the supplied sealant to the adapter (36), 9. Install cables. Reference F . 29 for a diagram of cable connections and the manifold (37), and the pressure valve. Install all three in the order listed. See F .
  • Page 22 Low drum Linear Sensor Solenoid Cable Pump (optional kit) Cable Pigtail Light Tower Y-Adapter Foot switch (optional kit) Optional Air Motor Cable Breakout Module Solenoid Cable Air Valve Reed Assembly Switch Cable Pressure Sensor Cable Solenoid Extension Cable Pressure Sensor Solenoid Valve Extension Cable (supplied by user)
  • Page 23 Installation 10. Secure cables to the air hose using zip ties. Tighten 13. Install the power supply cord (14). all zip ties and then cut off the excess. 11. Bundle the cables and zip tie them close to the elec- tronics bracket (1) so that they will fit under the elec- tronics subassembly cover (4).

  • Page 24: Install Kit 262371

    Installation Install Kit 262371 3. Install the electronics subassembly (1) to the side of the power supply bracket using four screws (28). Also secure the bracket to the bottom of the air con- 1. Close both shutoff valves on the air control panel. trol bracket using two screws (24) and two lock washers (23).
  • Page 25 Installation 5. Loosen two screws on the top air controls bracket. c. Loosely install the air valve assembly (3). Install the display module bracket (2) using two Grease the o-ring included with the air valve screws (24) and lock washers (23) to secure it to the assembly.
  • Page 26 Installation 8. Install the linear sensor (17). NOTE: For air motor models M07xxx, M12xxx, and M18xxx, which have the large mufflers, remove the muf- a. Remove the lift ring or plug. fler before installing the reed switch. Reinstall the muf- fler after the reed switch in installed.
  • Page 27 Installation d. Install the o-ring (33) and pressure sensor (32); 11. Install cables. Reference the table below and F 46 for a diagram of cable connections. use zip ties (35) to secure the cable to the ram and air hose. Drum Low (1)/ Light Tower Shot Status...
  • Page 28 Linear Sensor/Reed Switch Cable Low drum Solenoid Cable (optional kit) Light Tower Y-Adapter (optional kit) Foot switch Pump (optional kit) Air Motor Cable Breakout Module Solenoid Cable Air Valve Assembly (supplied by user) Solenoid Extension Cable Pressure Sensor Cable Pressure Sensor Extension Cable Solenoid Valve (supplied by user)
  • Page 29 Installation 12. Secure cables to the air hose using zip ties. Tighten 15. Install the power supply cord (13). all zip ties and then cut off the excess. r_262371_3A0294_40a 13. Bundle the cables and zip tie them close to the elec- tronics bracket (1) so that they will fit under the elec- tronics subassembly cover (4).

  • Page 30: Install Kit 262373

    Installation Install Kit 262373 3. Install display bracket subassembly (2) to the bot- tom of the air motor using two screws (30) and two 1. Close both shutoff valves on the air control panel. washers (31). Shutoff Valve Shutoff Valve r_262373_3A0294_29a .
  • Page 31 Installation c. Loosely install the air valve assembly (3). 5. Snap the display (5) into the display bracket. See . 51. Grease the o-ring included with the air valve assembly. Install the o-ring and then finish 6. Install the linear sensor assembly (18) and the reed installing the air valve assembly.
  • Page 32 Installation e. Place the o-ring (20) on the lift ring adapter (19), vided. See F . 58. and apply the supplied adhesive to the threads. See F . 57. Lift Ring Screw Cover . 58: Install Reed Switch Sensor k. Connect the strain relief guide (26) to the reed .
  • Page 33 Installation 7. Install the pressure sensor on the pump bleed port. 8. Install cables. Reference the cable identification table on the next page and F . 63 for a diagram of a. Use a wrench to remove the pressure valve. cable connections.
  • Page 34 Installation 262373 Cable Identification Length Description Part Labels (relative to graphic) in. (mm) Connectors Power Cable 122487 None 60 (1524) DB25 15T859 1(blue) None 120 (3048) Pigtail 16G589 LS1/RS1 52 (1320.8) Motor cable 15Y051 9(grey) 118 (2997.2) Air Solenoid Extension 1(yellow) Solenoid Extension 122030...
  • Page 35 Low drum Solenoid Extension Cable Linear Sensor (optional kit) Pump Pigtail Cable Light Tower Y-Adapter (optional kit) Foot switch (optional kit) Air Motor Cable Solenoid Cable Breakout Module Solenoid Cable Reed Air Valve Switch Assembly Cable Pressure Sensor Cable Solenoid Extension Cable Pressure Sensor Extension Cable Solenoid Valve...
  • Page 36 Installation 9. Secure cables to the air hose using zip ties. Tighten 12. Install the power supply cord (14). all zip ties and then cut off the excess. 10. Bundle the cables and zip tie them close to the elec- tronics subassembly bracket (1) so that they will fit under the electronics subassembly cover (4).

  • Page 37: Install Kit 262374

    Installation Install Kit 262374 3. Install display bracket subassembly (2) to the bot- tom of the air motor using two screws (25) and two 1. Close both shutoff valves on the air control panel. washers (24). Shutoff Valve Shutoff Valve r_262374_3A0294_66a .
  • Page 38 Installation c. Loosely install the air valve assembly (3) 5. Install the linear sensor (17). Remove air pressure gauge if necessary. a. Remove the lift ring or plug. Grease the o-ring included with the air valve assembly. Install the o-ring and then finish b.
  • Page 39 Installation NOTE: For air motor models M07xxx, M12xxx, and d. Install the o-ring (33) and pressure sensor (29); M18xxx, which have the large mufflers, remove the muf- use zip ties (26) to secure the cable to the ram fler before installing the reed switch. Reinstall the muf- and air hose.
  • Page 40 Installation 262374 Cable Identification Length Description Part Labels (relative to graphic) in. (mm) Connectors 122487 None 60 (1524) Power Cable 15T859 1(blue) None 120 (3048) DB25 16G589 LS1/RS1 52(1320.8) Pigtail 15Y051 9(grey) 118 (2997.2) Motor cable 3(red) Y1(yellow) Air Solenoid Extension 122030 20 (508) 5(grey)
  • Page 41 Linear Sensor Cable Low drum Solenoid Extension Cable (optional kit) Pigtail Light Tower Y-Adapter (optional kit) Foot switch Pump (optional kit) Air Motor Cable Solenoid Cable Breakout Module Solenoid Cable Reed Switch Air Valve Cable Assembly Pressure Sensor Cable Solenoid Extension Cable Pressure Sensor Extension Cable Solenoid Valve...
  • Page 42 Installation 9. Route all cables out the top of the electrical enclo- 12. Install the power supply cord (12). sure. Make sure there is enough slack to extend ram to full height. Secure cables to the air hose using zip ties. Tighten all zip ties and then cut off the excess.

  • Page 43: Install Kit 262375

    Installation Install Kit 262375 4. Install the electronics subassembly (1) to the side of the adapter bracket using four screws (30) and 1. Shut off the air supply to the system. washers (29). 2. Floor stand kit only: Install the control mount bracket (39) to the pump using two screws (36), and wash- ers (37 and 40).
  • Page 44 Installation 6. Snap the display (5) into the display bracket. e. Place the new o-ring (20) on the lift ring adapter (19), and apply the supplied adhesive to the 7. Install the linear sensor assembly (18) and the reed threads. See F .
  • Page 45 Installation Install the reed switch sensor (23). Secure with n. Remove the plug in the air motor cover. Route the 1 in. (255 mm) screw (25) and o-ring (24) the linear sensor cables through the hole in the back of the cover. Snap the air motor cover provided.
  • Page 46 Installation 9. With integrated air controls only: Install valve c. Screw the entire assembly onto the pipe nipple assembly (6) and fittings. fitting. Use two wrenches to tighten. a. Apply the supplied adhesive to the pipe nipple 10. Install cables. Reference the cable identification fitting (32).
  • Page 47 Linear Sensor Switch Cable Low drum Solenoid Cable Pigtail (optional kit) Pump Light Tower Y-Adapter (optional kit) Foot switch (optional kit) Air Motor Cable Breakout Module Reed Switch Solenoid Cable Cable Air Valve Assembly Solenoid Extension Cable Solenoid Valve (supplied by user) Air Lines Display Dispense Valve...
  • Page 48 Installation 11. Install the pressure sensor on the pump bleed port. 13. Install the air lines (34). a. Connect the air lines to the valve subassembly a. Use a wrench to remove the pressure valve. (6) as shown. Plugged Pressure Valve .
  • Page 49 Installation 14. Install the electronics subassembly cover (4); hand 15. Install the power supply cord (14). tighten the screws to secure. r_262375_3A0294_43a Install Power . 98: Install Cover r_262375_3A0294_43a Supply Cord . 99: Install Power Supply Cord 16. Turn on air supply to the system. 3A0294J...

  • Page 50: Setup

    1. Follow the Installation guidelines on page 16. 2. Follow the Installation procedure for your particular shot dispense kit. The procedures start on page 16. 3. Fill displacement pump wet cup 2/3 full with Graco ™ Throat Seal Liquid (TSL...

  • Page 51: Pressure Relief Procedure

    Pressure Relief Procedure Pressure Relief Procedure 10. Leave the pump bleeder valve open until you are ready to spray/dispense again. 11. If you suspect that the spray tip/nozzle or hose is Trapped air can cause the pump to cycle completely clogged, or that pressure has not been unexpectedly, which could result in serious injury fully relieved after following the previous steps, very from splashing or moving parts...

  • Page 52: Prime/Purge

    Prime/Purge Prime/Purge 9. Prime or purge hose and gun/valve. a. If necessary, change to manual mode in the run screen. See Change Operation Mode, page 1. Follow Pressure Relief Procedure on page 51. 2. Priming only: replace pail of material if necessary. b.

  • Page 53: Set System Parameters

    Set System Parameters Set System Parameters NOTE: Refer to Appendix B - Tips, page 102, for setup 7. Press to navigate to the specific gravity (SG) guidelines and tips. field. Set Units and Specific Gravity NOTE: If the specific gravity is unknown, use the cali- bration routine to enter it automatically.

  • Page 54: Define Shot Size

    Set System Parameters Define Shot Size 6. Press to navigate to the fluid weight field. Up to 25 shots (1 – 25) can be defined in the setup shot screen. 7. Press to increment or decre- ment to the desired shot size. 8.

  • Page 55: Define Shot Sequence

    Set System Parameters Define Shot Sequence 7. Press to navigate through Up to 5 sequences (A – E) can be programmed. Each each shot position and to select shot numbers. sequence can have up to 14 shot positions and each shot position can be one of the possible 25 shots.

  • Page 56: Set Password

    Set System Parameters Set Password Disable Password To disable the password, follow Set Password, page NOTE: When the password is “00000,” the setup 56, to change the password to “00000.” screens can be accessed without entering a password. 1. Navigate to setup screen 4. Reset Password If the password is forgotten, it can be reset without los- ing the current settings or shot data.

  • Page 57: Select Pump

    Set System Parameters Select Pump Enable/Disable Pump Functions 1. Navigate to setup screen 4, if necessary. See Setup Screen 5 - Enable/Disable Pump Func- tions, page 96, for a description of each pump function. 1. Navigate to setup screen 5. 2.

  • Page 58: Enable/Disable Errors

    Set System Parameters Enable/Disable Errors Set Low/Empty Drum Error See , page 92, for an explanation of each error function. Follow the Enable/Disable Errors steps to set either the empty drum alarm or low drum advisory. 1. Navigate to setup screen 6. Refer to the Errors section on page 66 for more infor- mation on alarms and advisories, and how to clear an alarm or advisory.

  • Page 59: Set Pump Runaway Error

    2. Press to access fields to make changes. 4. Press to increment or decre- ment to the desired cycle rate. Graco recommends 3. Press to navigate to the maintenance setting the cycle rate to 60 or less. Choose a value that is just above the maximum cycle rate of the setpoint field.

  • Page 60: Calibrate

    Set System Parameters Calibrate 5. Release the start button or foot switch. The hour glass icon is updated and the shot mode icon will display. The actual weight/volume of material dispensed may vary slightly from the displayed weight/volume. Use the following procedure to calibrate the system as needed.

  • Page 61: Set Shot Accuracy Errors

    Set System Parameters Set Shot Accuracy Errors 9. Remove any excess material from the dispense valve, if necessary. Include this material in the weight of the shot. Use this screen to set the shot volume deviation from the shot setpoint that will cause an advisory or alarm. 10.

  • Page 62: Operation

    Operation Operation NOTE: The shot dispense kit controller modifies pump 4. Press to scroll through the operation packages and supply systems. However, the operation procedures from the pump packages instructions-parts mode choices. manuals and the Supply Systems Operation manual still apply.
  • Page 63 Operation Sequence Mode Park Mode Sequence mode dispenses a sequence of shots in a Park mode dispenses material until the pump reaches specific order. Sequences first need to be defined in the bottom of its stroke. Then the system will disable. setup screen 3.

  • Page 64: Select A Shot Number

    Operation Select a Shot Number Select a Shot Sequence Shots are defined in setup screen 2. See Define Shot Sequences are defined in setup screen 3. See Define Size, page 54, for instructions. Shot Sequence, page 55, for instructions. 1. Change operation mode to shot, if necessary. See 1.

  • Page 65: Dispense A Shot

    Operation Dispense a Shot 6. Dispense the shot sequence. See Dispense a Shot, page 65. The actual volume dispensed will display under the desired dispense volume. 1. Ensure the air is on. 2. Follow Select a Shot Number, page 64, or Select a Shot Sequence, page 64.

  • Page 66: Errors

    Errors Errors Clear Errors To clear an error: From the Run screen, press to navigate to 1. Press to access the fields. the Information screen. The Information screen displays the current alarm or advisory, and the amount of remain- ing material in the drum. 2.

  • Page 67: Error Codes

    Errors Error Codes Light Tower Code Icon Code Name Code Cause Solution Alarms Shot Volume Red Solid Shot volume is less than the Increase the error setpoint on Less than Error error setpoint. Setup screen 11. Increase shot Setpoint consistency by decreasing speed and valve shutoff time, and increasing material back-pressure.
  • Page 68 Errors Light Tower Code Icon Code Name Code Cause Solution Alarms (continued) Piston Red Solid Piston traveled less than one Verify dispense valve is not stuck inch in ten seconds. closed. Verify adequate air pressure to machine. Drum Empty Red Solid Drum empty sensor tripped.
  • Page 69 Errors Light Tower Code Icon Code Name Code Cause Solution Deviations Diving Up Red Flash- Pump leaking during up stroke. Replace worn piston valve or packings. Diving Down Red Flash- Pump leaking during down Replace worn intake valve or stroke. priming rod seal.

  • Page 70: Shutdown

    Shutdown Shutdown 4. Turn the regulator adjustment knob counterclock- NOTICE wise to the lowest possible fluid pressure. Never leave water or water-base material in pump 5. Change to manual mode in the run screen. See overnight. If you are pumping water-base material, Change Operation Mode, page 62.

  • Page 71: Maintenance

    Systems Repair-Parts manual for instructions. Pump Maintenance Cleaning Procedure Wet Cup Check the wet cup daily. Keep it 2/3 full with Graco Throat Seal Liquid (TSL) or compatible solvent. Corrosion Protection 1. Ensure all equipment is grounded. See Installation, page 16.

  • Page 72: Upgrade Display Software

    Maintenance Upgrade Display Software Clean User Interface Display Use any alcohol-based household cleaner, such as NOTICE glass cleaner, to clean the display. To avoid damaging circuit board, wear a grounding strap. 1. Disconnect power. 2. Pull display out of bracket clips to remove it. 3.

  • Page 73: Troubleshooting

    Troubleshooting Troubleshooting NOTE: Troubleshooting covered in this manual is spe- 1. Follow the Operation, page 62. cific to the shot dispense kits. Refer to your Supply Sys- 2. Disconnect all power to the supply system or pump tems Repair-Parts manual or pump packages package before repairing.

  • Page 74: Repair

    Repair Repair The shot dispense kits do not include any repairable parts. They include only replacement parts. Therefore, see the Installation section that is specific to your kit for instructions on replacing kit parts. Also use the Electri- cal Schematics section, page 75, as a reference. For system specific repair procedures, refer to your Supply Systems Repair-Parts manual or pump package instructions-parts manual.

  • Page 75: Electrical Schematics

    Electrical Schematics Electrical Schematics Digital Output Schematic The SmartWare shot dispense kit uses high side switches for all digital outputs. When they are on, the module power supply voltage is switched to the output pin. When they are off the power supply voltage goes through a pull up resis- tor that limits the current to a maximum of the supply voltage divided by 51100 (24 / 51100 = 0.00047 amps).

  • Page 76: Digital Input Schematic

    Electrical Schematics Digital Input Schematic The SmartWare shot dispense kit uses low side switches for all digital inputs. The input is off when nothing is con- nected between the input pin and the ground pin. The input is on when the ground pin is connected to the input pin. 3A0294J...

  • Page 77: Parts

    Parts Parts Kits 262370 and 262372 38, 41 3A0294J...
  • Page 78 Parts Kits 262370 and 262372 (continued) Inside the back of the NXT air motor 3A0294J...
  • Page 79 Parts Kit 262370 and 262372 Parts Ref. Part Description 35 103473 STRAP, tie, wire Ref. Part Description 164856 ADAPTER 262408 BRACKET, subassembly, LCM 16G410 MANIFOLD, pressure transducer 262412 VALVE (includes 3a - 3c) 15M669 SENSOR, pressure, fluid outlet SOLENOID, air motor 40...

  • Page 80: Kit 262371

    Parts Kit 262371 32, 33 3A0294J...
  • Page 81 Parts Kit 262371 (continued) 18, 19 20, 21 3A0294J...
  • Page 82 Parts Kit 262371 Parts Ref. Part Description 15M293 POWER SUPPLY; 24Vdc, 2.5 A, Ref. Part Description 262408 BRACKET, subassembly, LCM 258999 ENCLOSURE, LCM, breakout box 262412 VALVE (includes 3a - 3c) 101845 SCREW, self tapping SOLENOID, air motor 255634 COVER, power (includes o-ring and screws) 112738 GROMMET 3b...

  • Page 83: Kit 262373

    Parts Kit 262373 34, 38 Inside the back of the NXT air motor 3A0294J...
  • Page 84 Parts Kit 262373 (continued) 3A0294J...
  • Page 85 Parts Kit 262373 Parts Ref. Part Description 15M293 POWER SUPPLY; 24Vdc, 2.5 A, Ref. Part Description 262430 BRACKET, subassembly, lcm 258999 ENCLOSURE, LCM, breakout box 262432 VALVE (includes 3a - 3c) 121254 SWITCH, power; 115/250V SOLENOID, air motor 101845 SCREW, self-tapping (includes o-ring and screws) 255634 COVER, power 3b...

  • Page 86: Kit 262374

    Parts Kit 262374 19, 20 28, 32 3A0294J...
  • Page 87 Parts Kit 262374 (continued) 3A0294J...
  • Page 88 Parts Kit 262374 Parts Ref. Part Description 15M293 POWER SUPPLY; 24Vdc, 2.5 A, Ref. Part Description 262430 BRACKET, subassembly, LCM 258999 ENCLOSURE, LCM, breakout box 262432 VALVE (includes 3a - 3c) 121254 SWITCH, power; 115/250V SOLENOID, air motor 101845 SCREW, self-tapping (includes o-ring and screws) 255634 COVER, power 3b...

  • Page 89: Kit 262375

    Parts Kit 262375 Stand Mount Bracket 37, 38 Apply thread sealant to threads. 3A0294J...
  • Page 90 Parts Kit 262375 (continued) Inside the back of the NXT air motor 3A0294J...
  • Page 91 Parts Kit 262375 Parts Ref. Part Description 100101 SCREW, cap, hex head Ref. Part Description 100731 WASHER 262420 BRACKET, subassembly, LCM 101566 NUT, lock 262424 COVER, electronics BRACKET, controls mount 262539 KIT, module, LCM, display 100133 WASHER, lock (includes 5a and 5b) 41...
  • Page 92 Parts 3A0294J...

  • Page 93: Appendix A - User Interface Display

    Appendix A - User Interface Display Appendix A - User Interface Display Display Overview Display Details The display is divided into two main functions: Setup Power Up Screen mode and Run mode. The following screen appears when the display module Setup Mode Functions is powered up.

  • Page 94: Setup Mode Details

    Appendix A - User Interface Display Setup Mode Details Setup Screen 2 - Shot Size Setup screen 2 enables users to program up to 25 shots Setup mode screens enable users to view or modify (1 – 25). Each shot number can be defined so that the system configuration data.
  • Page 95 Appendix A - User Interface Display Setup Screen 3 - Shot Sequence Setup Screen 4 - Password and Pump Setup screen 3 enables users to program up to five Setup screen 4 enables users to set a password and sequences (A – E). Each sequence can have up to 14 select the pump size used by the specific system.
  • Page 96 Appendix A - User Interface Display Setup Screen 5 - Enable/Disable Pump Setup Screen 6 - Enable/Disable Errors Functions Setup screen 6 enables users to enable and disable specific error codes that will be issued if an alarm, advi- Setup screen 5 enables users to enable and disable sory, or deviation is detected in the system.
  • Page 97 Set the pump runaway cycle rate, which if Units screen. surpassed will issue a pump runaway error. Graco recommends setting the cycle rate Grand and Batch Totalizers to 60 or less. Choose a value that is just above the maximum cycle rate of the appli- The grand totalizer tracks and displays the amount of cation.
  • Page 98 Appendix A - User Interface Display Setup Screen 9 - Shot and Error Totalizer Setup Screen 10 - Calibration Setup screen 9 enables users to view the shot and error Setup screen 10 enables users to start the calibration process for top changeover, bottom changeover, and totals.
  • Page 99 Appendix A - User Interface Display Setup Screen 11 - Shot Accuracy Errors Setup screen 11 enables users to set the shot volume difference from the shot setpoint that will cause an advi- sory or alarm. Refer to the following table for more infor- mation.

  • Page 100: Run Mode Details

    Appendix A - User Interface Display Run Mode Details Air Valve On/Off Press the Air On/Off button to turn the air valve on and Run mode enables users to perform material shots, adjust shot number, view shot volume/time, monitor off. If the Air Pressure After Shot field is checked pump movement, and view shot time.
  • Page 101 Appendix A - User Interface Display Information Screen The information screen is accessed by pressing either This screen displays the present alarm or advisory, from the run screen. along with the current error icon and error code. The information screen also displays the current volume of material in the drum.

  • Page 102: Appendix B - Tips

    Appendix B - Tips Appendix B - Tips Calibration Procedure Tips for Better Accuracy Performing the calibration procedure is not necessary • Repeatable dispense components: Use a high qual- for the system to work. However, performing the proce- ity and highly repeatability dispense valve and sole- dure will increase shot accuracy depending on the noid.

  • Page 103: Appendix C - Breakout Module

    Appendix C - Breakout Module (258999) Connections Appendix C - Breakout Module (258999) Connections The following table provides descriptions and pins of all connectors used on the breakout module. These can be used if the components are being wired directly to the breakout module. See Appendix D - Y-Adapter (124273) Connections, page 105, if the component is being connected to the Y-adapter (124273) before connecting to the breakout module.
  • Page 104 Appendix C - Breakout Module (258999) Connections Prox / Start - Stop Connector 5 - Grey Pin Description Pin Number M12 Connector, 5 pin, Female, A code Drum Low Digital Input Phoenix Contact Part Number 1542761 Start / Stop Digital Input Digital Input Power (24 volt) Digital Input Ground Shield Digital...

  • Page 105: Appendix D - Y-Adapter (124273) Connections

    Appendix D - Y-Adapter (124273) Connections Appendix D - Y-Adapter (124273) Connections The Y-adapter is used when two components are connected to the same connector on the breakout module. The branch connectors, labeled 1 and 2, have identical pinouts and are combined in the trunk connector. The following table provides descriptions and pins of all connectors used on the Y-adapter.

  • Page 106: Accessories

    Accessories Accessories Changeover Kits, 262453 and 262464 Foot Switch Kit, 262530 Use the changeover kit to increase shot accuracy and The foot switch kit enables the operator to trigger the eliminate changeovers on shots that are less than 20% dispense valve using a foot pedal. of the pump volume.
  • Page 107 Technical Data 3A0294J...

  • Page 108: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

This manual is also suitable for:

Smartware 262371Smartware 262372Smartware 262373Smartware 262375Smartware 262374

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