Eaton COOPER POWER Series Installation And Adjustment Instructions
Auxiliary switch kit
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- Installation, operation and maintenance manual (189 pages) ,
- Installation, operation and maintenance instructions (128 pages) ,
- Installation and operation instructions manual (52 pages)
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Summary of Contents for Eaton COOPER POWER Series
- Page 1 COOPER POWER Reclosers SERIES Effective December 2015 MN280031EN Supersedes S280-80-11 December 2003 KA369R, KA542R, and KA57WE auxiliary switch kit installation and adjustment instructions...
- Page 2 CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES. In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or other-wise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to...
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Page 3: Table Of Contents
Contents SAFETY INFORMATION Safety instructions ................iv PRODUCT INFORMATION Introduction . -
Page 4: Safety Information
FOR LIFE FOR LIFE Eaton meets or exceeds all applicable industry standards relating to product safety in its Cooper Power™ series products. We actively promote safe practices in the use and maintenance of our products through our service literature, instructional training programs, and the continuous efforts of all Eaton employees involved in product design, manufacture, marketing, and service. -
Page 5: Product Information
Introduction storage area. Service Information MN280031EN provides installation and adjustment instructions for KA369R, KA542R, and KA57WE auxiliary switch kits for Eaton’s Cooper Power™ Standards series recloser products. Carefully read and understand the Eaton’s reclosers are designed and tested in accordance contents of this manual. - Page 6 Table 1. Auxiliary Switch Kit Contents Item Part Number Description Quantity KA235R11 Switch, single stage (KA369R) KA235R22 Switch, two stage (KA369R) KA235R33 Switch, three stage (KA369R) KA1102R11 Switch, single stage (KA542R) KA1102R22 Switch, two stage (KA542R) KA1102R33 Switch, three stage (KA542R) KP153WE11 Switch, single stage (KA57WE) KP153WE22...
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Page 7: Installation
Installation WARNING Hazardous voltage. De-energize the switchgear before CAUTION installing this kit. Follow all locally approved safety practices and procedures when working around high Equipment damage. Keep work areas clean to prevent voltage lines and equipment. Failure to comply can debris from accumulating on or in the hydraulic result in contact with high voltage which will cause mechanism during disassembly and reassembly of... - Page 8 Turn the couplers to lock them in the disengaged C. Remove the two screws that secure the 0.2 mfd position. capacitor to the load side of the recloser frame (Figure 4). Non-Reclosing D. Disconnect the seven leads connected to the lower Control Lever terminal strip of the terminal block attached to the Contact Position...
- Page 9 Remove cover plate located at the end of head casting opposite recloser operating handle by removing four Hole "A" Hole "B" 1/4-inch screws (Figure 7). Gasket KP610R will be reused. Place rubber o-ring in the recess in head casting. Trip Link Insert switch operating shaft through o-ring and hole on Recloser (Figure 8).
- Page 10 Reinstall the head assembly to the frame. otee: Separate procedures are provided for hydraulic Operating Shaft reclosers and electronic reclosers. This procedure applies only to these hydraulic • Index Notch reclosers: R, RV, RX, VW, VWV27 , VWV38, W, WV. A.
- Page 11 16. Retank the recloser. Table 3. Reclosers Requiring Thread-Sealing Procedure A. Wipe clean the o-ring head gasket and gasket seat Recloser Type Serial Number Range on the tank flange. 8825 thru 17324 B. Position the tank so the “Caution” nameplate on 1000 thru 4513 the tank is on the same end as the sleet hood and 125 thru 3659...
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Page 12: Adjustment
Adjustment Two Position Auxiliary Switch 115/230 Volts 30/15 Amps. This switch is composed of one, two, or three sections, Switch "a" "b" each of which has two sets of contacts designated “a” and/ Circuit Contact Contact or “b” . All “a” contacts are open and “b” contacts are closed when the recloser is tripped. - Page 13 Replace the cams in one of the positions shown in Replace the collar and cotter pin on the shaft. Figure 15. 10. Remount the assembled switch on the recloser head, Reposition and fasten the switch sections to the making sure that the pin in the square shaft engages housing base plate.
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Page 14: Switch Continuity Test
Switch continuity test Switch ratings To assure proper operation, a continuity test may be Switch contacts are insulated for 600 volts and have a performed on the auxiliary switch. continuous-current rating of 10 amps. The interrupting rating of the auxiliary switch contacts is shown in Table 4. To test continuity with the switch mounted on the recloser, check switch contacts with the recloser tripped and in the Table 4. - Page 15 This page is intentionally left blank. KA369R, KA542R, AND KA57WE AUXILIARY SWITCH KIT INSTALLATION AND ADJUSTMENT INSTRUCTIONS MN280031EN...
- Page 16 United States Eaton.com/cooperpowerseries © 2015 Eaton All Rights Reserved Eaton is a registered trademark. Printed in USA For Eaton's Cooper Power series product Publication No. MN280031EN information call 1-877-277-4636 or visit: All trademarks are property www.eaton.com/cooperpowerseries. KA2048-0872 Rev: 02 of their respective owners.