Leroy-Somer Unidrive SP Installation And Commissioning Manual
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Leroy-Somer Unidrive SP Installation And Commissioning Manual

Leroy-Somer Unidrive SP Installation And Commissioning Manual

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3926 en - 03.2006 / a
This manual is to be given
to the end user
Winding-unwinding solution
with analogue references
Installation and commissioning manual

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Summary of Contents for Leroy-Somer Unidrive SP

  • Page 1 3926 en - 03.2006 / a This manual is to be given to the end user Winding-unwinding solution with analogue references Installation and commissioning manual...
  • Page 2 UNIDRIVE SP Universal speed drive The LEROY-SOMER offer RFI filters - Line choke Operation Control 4 quadrants • Additional input/output module • Decentralised input/output • Brake resistor • RTU Modbus serial link in standard version • Field bus module :...
  • Page 3 UNIDRIVE SP Safety instructions NOTE LEROY-SOMER reserves the right to modify the characteristics of its products at any time in order to incorporate the latest technological developments. The information contained in this document may be therefore changed without prior notice.
  • Page 4 UNIDRIVE SP Safety instructions SAFETY AND OPERATING INSTRUCTIONS RELATED TO SPEED DRIVES (According to the low voltage directive 73/23/CEE amended by 93/68/CEE) • Throughout this manual this symbol warns of the 4 - Installation consequences arising from the misuse of the...
  • Page 5 UNIDRIVE SP Contents GENERAL INFORMATION GENERAL CHARACTERISTICS MECHANICAL INSTALLATION POWER CONNECTION CONTROL CONNECTIONS ENCODER CONNECTIONS SETTING COMMISSIONING COMMUNICATION SMARTCARD DIAGNOSES OPTIONS MAINTENANCE Summary 11/05...
  • Page 6 UNIDRIVE SP Notes Summary 11/05...

  • Page 7: Table Of Contents

    UNIDRIVE SP General information Contents A1 - General principle......................... 3 A2 - Operating conditions ......................3 A3 - Control principle ........................ 4 A4 - Operating conditions ......................4 A5 - Application characteristics ....................5 GenerEDLAna 03/06...
  • Page 8 UNIDRIVE SP General information Notes GenerEDLAna 03/06...

  • Page 9: A1 - General Principle

    The SM-EDL ANA module (Winding/Unwinding programmable application module with analogue reference) integrated into an Unidrive SP variable speed drive with or without additional inputs/outputs SM-I/O module, allows the motorization of a winder or unwinder with axial drive keeping a constant tension on the product.

  • Page 10: A3 - Control Principle

    UNIDRIVE SP General information A3 - Control principle Supply Motor parameters Torque Power feedback reference bridge Torque Calculation elaboration ref. Magnetising P.I.D. current Speed I cos ϕ Speed image feedback Reactive without I sin ϕ feedback feedback Currents Speed calculation...

  • Page 11: A5 - Application Characteristics

    UNIDRIVE SP General information A5 - Application characteristics - radius measurement: by internal calculation or external Necessary validation of the following functions: measurement, - inertia compensation, - shut down tension reference : from 0 to 100 % of the - mechanical losses compensation (static and dynamic),...
  • Page 12 UNIDRIVE SP General information Notes GenerEDLAna 03/06...
  • Page 13 UNIDRIVE SP General characteristics Contents B1 - Environment characteristics ..................... 3 B2 - Product name ........................3 B3 - Electric characteristics ...................... 4 B3.1 - General detail ............................4 B3.2 - Electric characteristics at 40°C and at a 3 kHz cutout frequency............4 B3.3 - Degrading according to temperature and cutout frequency ..............
  • Page 14 UNIDRIVE SP General characteristics Notes CaractToutAppli 03/06...

  • Page 15: B1 - Environment Characteristics

    Compliant with IEC 68-2-64 and IEC 60068-2-6. Shocks Compliant with IEC 60068-2-29. B2 - Product Name Unidrive SP = Range. - Display label (on the upper cover side): 2.5 = kVA rating at maximum overload. Power at TL = 200 to 240V ±10% three-phase supply ,...

  • Page 16: B3 - Electric Characteristics

    UNIDRIVE SP General characteristics B3 - Electric characteristics B3.1 - General detail Characteristics Level Voltage variation between phases < 3 % ≤ 20 Maximum number of power ups per hour Input frequency 48 to 65 Hz Maximum short-circuit current 5 kA except 50T to 60T, 50TH and 60TH: 10 kA and size 6 : 15 kA...
  • Page 17 UNIDRIVE SP General characteristics B3.3 - Degrading according to the temperature and the cutout frequency Three-phase permanent output current below 220V at a cutout frequency ≥ 3 kHz UNIDRIVE SP Temp. Maximum overload Reduced overload Size 3 kHz 4 kHz...
  • Page 18 UNIDRIVE SP General characteristics Three-phase permanent output current below 575V at a cutout frequency ≥ 3 kHz UNIDRIVE SP Temp. Maximum overload Reduced overload Size 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz 3 kHz 4 kHz...

  • Page 19: B4 - Electromagnetic Compatibility (Cem)

    UNIDRIVE SP General characteristics B4 - Electromagnetic compatibility (CEM) B4.1 - Compatibility tabel CAUTION : The drive is compliant only when the mechanical and electric installation instructions described in this manual are observed. Immunity Standard Description Application Compliance IEC 61000-4-2...

  • Page 20: B4.2 - Internal Rfi Filter

    UNIDRIVE SP General characteristics • The second environment comprises with • Installation industrial networks supplied in low voltage but it - Installation on 1 to 3 sizes: does not supply households. The operation of a drive without RFI filter in such an environment may lead to...
  • Page 21 UNIDRIVE SP Mechanical installation Contents C1 - Warning..........................3 C2 - Checks upon receipt......................3 C3 - Mounting types ........................3 C4 - Heater mounting in the cabinet ..................4 C4.1 - Sizes and weights ........................... 4 C4.2 - Losses inside the cabinet........................5 C4.3 - Ventilation ...............................
  • Page 22 UNIDRIVE SP Mechanical installation Notes InstalMecaEdlAnaEs 03/06 2/12...

  • Page 23: C1 - Warning

    •The UNIDRIVE SP casing is inflammable; if neces- • The UNIDRIVE SP has to be installed in a location sary, use a fire protected cabinet. free from conductive dust, steam, gas and corrosive fluids •...

  • Page 24: C4.1 - Sizes And Weights

    UNIDRIVE SP Mechanical installation C4 - Heater mounting inside the cabinet C4.1 - Sizes and weights • Rating 1.5TL to 3.5TL / 1.5T to 5.5T (Size 1) Front view Profile view Drilling scheme L1 L1 Foot mount Bottom guard • Rating 4.5TL to 16TL / 8T to 33T / 3.5TM to 22TM (Size 2 and 3)

  • Page 25: C4.2 - Losses Inside The Cabinet

    UNIDRIVE SP Mechanical installation • Rating 22TL to 33TL / 40T to 150T / 22TH to 150TH (Sizes 4 to 6) Front view Profile view Drilling scheme (Size 6) Foot mount Long part Short part Bottom guard UNIDRIVE SP Dimension (mm)
  • Page 26 UNIDRIVE SP Mechanical installation Losses (W) UNIDRIVE SP Temp. Maximum overload Reduced overload Size Type 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 16 kHz 40°C 1.5T...

  • Page 27: C4.3 - Ventilation

    : • The drive is ventilated by an internally mounted two-speed ----- - forced ventilation (low speed/over speed). UNIDRIVE SP controls the change from one speed to : Atmospheric pressure at sea level. another. : Atmospheric pressure of the installation.

  • Page 28: C5 - Heater Mounting Outside The Cabinet

    UNIDRIVE SP Mechanical installation C5 - Heater mounting outside the cabinet C5.1 - Sizes and weights • Rating 1.5TL to 8TL / 1.5T to 16T (Sizes 1 and 2) Front view Profile view Drilling scheme Size 1 Size 2 Foot...

  • Page 29: C5.2 - Mounting Instructions

    UNIDRIVE SP Mechanical installation • Rating 22TL to 33TL / 40T to 150T / 22TH to 150TH (Sizes 4 to 6) Foot mount UNIDRIVE SP Dimensions (mm) Screw Weigh Mounting (mm) (kg) Size Type 22TL to 33TL 129.3 14.2 540.3 26.65...

  • Page 30: C5.5.1 - Mounting Instructions

    UNIDRIVE SP Mechanical installation C5.5 - Heater IP54 protection When the drive is mounted in the IP54 cabinet with the heater mounted outside, the heater has a IP20 protection. For the drives sizes 1 and 2, the heater protection index may reach IP54.

  • Page 31: C6 - Sm Modules Installation

    UNIDRIVE SP Mechanical installation C6 - SM modules installation C6.1 - Access to locations If it is necessary to dismentle a module, follow the instructions below. • In order to insert a module, power down the drive (including the power supplies +24V and +48V), and wait for 10 min.
  • Page 32 UNIDRIVE SP Mechanical installation Notes InstalMecaEdlAnaEs 03/06 12/12...
  • Page 33 UNIDRIVE SP Power connection Contents D1 - Warning..........................3 D2 - Terminal position ........................ 3 D2.1 - Size 1 drives............................3 D2.2 - Size 2 drives............................4 D2.3 - Size 3 drives............................5 D2.4 - Size 4 drives............................6 D3 - Power diagrams ........................7 D3.1 - Safety input ............................
  • Page 34 UNIDRIVE SP Power connection Notes RaccordPuiss 03/06 2/16...

  • Page 35: D1 - Warning

    UNIDRIVE SP Power connection D1 - Warning • All connection works must be perfomed • Check that the continuous bus voltage is below according to the laws in force in the country of 40V before intervention. installation. It also includes the earting or the grounding •...

  • Page 36: D2.2 - Size 2 Drives

    UNIDRIVE SP Power connection D2.2 - Size 2 drive • Installement of cables runs and glands - Remove the pre-cut washer of the cable run plate for power • Access to terminals and control cable run (lower terminals). - If necessary, break the upper cover miters and install the glands for the brake resistor or 48V supply cable runs.

  • Page 37: D2.3 - Size 3 Drives

    UNIDRIVE SP Power connection D2.3 - Size 3 drives • Position • Access to terminals Power terminal: Bus DC Resistor DC Bus, resistor (low current), and 48V ext. 3 Let the two upper covers slide DC1 DC2 BR 48V -DC +DC...

  • Page 38: D2.4 - Size 4 Drives

    UNIDRIVE SP Power connection D2.4 - Size 4 to 6 drives • Position • Access to drives Power terminal: Supply and DC Bus 3 Let the upper cover slide Unscrew ( * ) Grip torque : 15 N.m Section : 16 mm...

  • Page 39: D3 - Power Diagrams

    UNIDRIVE SP Power connection D3 - Power diagrams D3.1 - Safety input This input, when open, leads to the drive enabling. Independent of the microprocessor, it activates several power bridge control levels. It is conceived so as the absence of torque on the motor shaft have a very high level of integrity even in case of failure of one or more circuit components.

  • Page 40: D3.2 - Three-Phase Ac Power Supply According To The En 954-1 Safety Standard - Category B Or 1

    UNIDRIVE SP Power connection D3.2 - Three-phase AC power supply according to the EN 954-1 safety standard - Category B or 1 WARNING: before power connection, check the Optional position of the drive terminals (according to Brake size). resistor Refer to §D2.

  • Page 41: D3.3 - Three-Phase Ac Power Supply According To The En 954-1 Safety Standard - Category 2 Or 3

    UNIDRIVE SP Power connection D3.3 - Three-phase AC power supply according to the EN 954-1 safety standard - Category 2 or 3 D3.3.1 - Use of a special cable on the safety input WARNING: before power connection, check the Optional...
  • Page 42 UNIDRIVE SP Power connection D3.3.2 - Contactor use In case a safety input cable cannot be used, add a contactor. WARNING: before power connection, check the Optional position of the drive terminals (according to Brake size). resistor Refer to §D2.

  • Page 43: D4 - Cables And Fuses

    D4 - Cables and fuses • It is the responsibility of the user to perform the UNIDRIVE SP connection and protection according to the legislation and the rules in force in the country of use. It is especially important for the size of cables, the fuse type and diameter, the earthing and grounding, the power down, the repairing, the insulation and protection against overcurrent.

  • Page 44: D5 - Special Applications

    UNIDRIVE SP Power connection * The permanent output current value and the motor cable be half of the phase cable section (choose the equal or higher sections are given for information only. Knowing that the mo- existing section). tor rated current used by the drive varies according to the cu- •...

  • Page 45: D7 - Ul Compliance

    Unidrive SP Unidrive SP Continuous bus D6 - 48V safety supply The Unidrive SP gives the possibility to connect the power • The operation below 48V DC implies strict to a 48V DC safety supply. observance of cabling and sequencing rules.

  • Page 46: D8 - Recommendations For Cem Compliance

    UNIDRIVE SP Power connection D8 - Recommendations for CEM compliance D8.1 - Diagram Optional brake resistor Shield the resistor cables, Power if they run outside the Thermal supply cabinet. relay Cabinet Earth bar connected Non painted metal to the bottom board...

  • Page 47: D8.2 - Recommendations

    UNIDRIVE SP Power connection D8.2 - Recommendations • Size 2 • earth loop must comply with L2 L3 recommendations of the local security regulation. • The earth connections must be tested and inspected periodically. WARNING: • Bare the wires at grip level so as the shielding be in contact.
  • Page 48 UNIDRIVE SP Power connection Notes RaccordPuiss 03/06 16/16...
  • Page 49 UNIDRIVE SP Control connections Contents E1 - Warning..........................3 E2 - Location and characteristics ..................... 3 E2.1 - Drive terminal blocks ..........................3 E2.1.1 - Location................................ 3 E2.1.2 - Terminals characteristics..........................3 E2.2 - SM-EDL ANA module terminal block ...................... 5 E2.2.1 - Terminal blocks location..........................
  • Page 50 UNIDRIVE SP Control connections Notes RaccordContrEdlAna 03/06...

  • Page 51: E1 - Warning

    UNIDRIVE SP Control connections E1 - Warning • For the factory settings, UNIDRIVE SP is configu- • If the control circuits must be connected to cir- red in positive logic. Associating a variable speed cuits complying with the SELV safety requirements, a...
  • Page 52 UNIDRIVE SP Control connections Motor thermal probe Analogue input 3 +24V internal source Output current 200mA (including all digital Characteristics Analogue bipolar voltage (common mode), unipolar inputs/ outputs) current or motor probe input Overload current 240mA (including all digital inputs/ outputs)

  • Page 53: E2.2 - Sm-Edl Ana Module Terminal Block

    UNIDRIVE SP Control connections E2.2.2 - Terminal blocks characteristics Safety input/ variable speed drive unlocking (see section D3) 0V SC Characteristics Positive logic input 0V connection for the RS485 port Sampling period Drive disable (Hardware) : < 100 µs Negative reception line RS485 (input)

  • Page 54: E3 - Cabling Diagram

    (see section H, block menu 8). Motor thermal probe • For the factory settings, UNIDRIVE SP is configured in positive logic. Associating a Common 0V variable speed drive with a different control logic, may Analogue output 1 cause inadvertant motor starting.

  • Page 55: E4 - Cem Electromagnetic Compatibility

    UNIDRIVE SP Control connections E4 - CEM electromagnetic compatibility E4.1 - Precautions for control cables outside the E4.2 - Immunity to overvoltage cabinet Immunity to overvoltage of the control circuits or high length of cables and connection outside a building.
  • Page 56 UNIDRIVE SP Control connections Notes RaccordContrEdlAna 03/06...
  • Page 57 UNIDRIVE SP Encoder connections Contents F1 - Incremental encoders ......................3 F2 - Other encoders........................4 F3 - Coder input / output characteristics ................. 5 F4 - CEM recommendations for encoder cabling ..............6 RaccordCodToutAppli 03/06...
  • Page 58 UNIDRIVE SP Encoder connections Notes RaccordCodToutAppli 03/06...
  • Page 59 UNIDRIVE SP Encoder connections F1 - Incremental encoders • Drive side Mode HD-15 Ref. Drive Unidrive SP B or F A or F connector B\ or F\ A\ or F\ HD 15 (socket) A or D or R B or D or R...
  • Page 60 UNIDRIVE SP Encoder connections F2 - Other encoders • Drive connections Encoders SinCos with All encoders SinCos with SinCos with EnDat or HD-15 SinCos EnDat or SSI U, V, W path Hiperface link (*) SSI link pins CosRef CosRef CosRef...
  • Page 61 UNIDRIVE SP Encoder connections F3 - Encoder input/output characteristics • Quadrature incremental encoders, Frequency/Direction, • Absolute SinCos encoder with Hyperface, SSI or EnDat Forward / Reverse link, EnDat and SSI encoders • Sincos encoders 5 to 12 terminal only Data Path B or F ( ) ;...
  • Page 62 UNIDRIVE SP Encoder connections F4 - CEM recommendations for encoder cabling The sensor cable shielding in important due to high voltages and currents at drive output. If the supplied LEROY-SOMER cables are not used, it is recommended to observe the...
  • Page 63 UNIDRIVE SP Setting Contents G1 - Warning ..........................3 G2 - General detail ........................3 G3 - LED display installation ..................... 3 G4 - LED display use ........................4 G5 - Parameter selection and modification................5 G6 - Keypad drive control ......................5 G7 - Access level ........................
  • Page 64 UNIDRIVE SP Setting Notes AffichLED 03/06...
  • Page 65 UNIDRIVE SP Setting G1 - Warning • The drives use a software which is adjusted by • If brake resistors are necessary, check that they parameters. Unsuitable adjustments may have are well connected to the DC2 (or +DC for size 1) and...
  • Page 66 UNIDRIVE SP Setting G4 - Use of LED display Command Ref. Function Upper display made of 4 displays 7 segments allowing the display of: - the variable speed drive operating status, - the adjustment parameters, made of menu and of...
  • Page 67 Setting G5 - Selection and modification of a parameter This procedure describes the use of the Action Comment Unidrive SP LED display. Power-up CAUTION : Disabled variable speed drive (terminal 31 opened) • This procedure has been drawn up (initial status) for initial commissioning.
  • Page 68 UNIDRIVE SP Setting G7 - Access level In factory settings, only 0 menu is accessible to the user. To access other menus, you must: • select the parameter 0.49 : its value is at " L1 " • modify the value of 0.49 at " L2 "...
  • Page 69 UNIDRIVE SP Setting G11 - List of modified parameters During the setting, it is sometimes useful to know which are Parameter Setting Description the drive parameters different from the factory setting. xx.00 All the factory set parameters are To display only these parameters, follow this procedure.
  • Page 70 UNIDRIVE SP Setting Notes AffichLED 03/06...
  • Page 71 UNIDRIVE SP Commissioning Contents H1 - Quick start commissioning....................3 H2 - Menu 0 : User Menu ......................8 H2.1 - Parameters list ............................8 H2.2 - Parameters explanation ........................11 H3 - Other menus........................17 H3.1 - Menus ..............................17 H3.2 - Parameter types............................
  • Page 72 UNIDRIVE SP Commissioning Notes MisEnServEdlAnaLED 03/06 2/86...
  • Page 73 UNIDRIVE SP Commissioning H1 - Quick commissioning Powered down drive, make sure that… • The drive is disabled • The run command is not validated • The motor and the encoder are connected Power up the variable speed drive • The drive displays " inh "...
  • Page 74 UNIDRIVE SP Commissioning Possibility to disconnect the motor ? Auto-tuning with rotation Auto-tuning without rotation (only Measurement of the motor characteristics (stator resistor, : Reduced measurement of the motor characteristics and voltage offset, magnetising current, leakage inductance and adjustment of the current loop gains.
  • Page 75 UNIDRIVE SP Commissioning Commissioning Tests without load : this operating mode is used for the product use. • Enable the drive (terminal 31 active). • Operation by pulses : - run forward (close the terminal 26 of the drive then the terminal 11 of SM-EDL ANA), - run reverse (close the terminal 26 then the terminal 28 of the drive).
  • Page 76 UNIDRIVE SP Commissioning • If the encoder is not a LEROY-SOMER standard incremental encoder, follow the indications below Other incremental encoder or Sincos encoder without serial link ? 0.49 = L2 (1) Enter the encoder characteristics 3.34 • : ELPR (0 to 50000) Quadrature : enter the number of points by turn.
  • Page 77 UNIDRIVE SP Commissioning •Use of a radius measurement sensor 0.49 = L2 Scaling of the radius external measure. (analogue input) • Implement or simulate a coil with load. • Read the radius external measurement in 18.18 (value in points). • Enter this value in 20.34.
  • Page 78 UNIDRIVE SP Commissioning H2 - Menu 0 : User menu H2.1 - Parameter list The menu 0 allows to group together the most used parameters for a simplified commissioning. Each parameter of menu 0 is the image of a parameter contained in another menu (menu 1 to 22). The correspondence of the parameters of menu 0 is indicated in the "...
  • Page 79 UNIDRIVE SP Commissioning Parameter Description Address Type Mode Variation range Factory settings 0.16 18.42 Winder/ Unwinder 0 to 1 0.17 Not used 0.18 0.19 1.22 Pulse input reference 0 to V motor (19.09) 150 min 0.20 18.25 Maximum line speed 0 to 32767 (x 0.1 m.min...
  • Page 80 UNIDRIVE SP Commissioning Parameter Description Address Type Mode Variation range Factory settings Drive 200V(TL) : 1000 Drive 400V(T) : 2000 0.39 4.14 Current loop integral gain 0 to 30000 Drive 575V(TM) : 2400 Drive 690V(TH) : 3000 0 to 4 0.40...
  • Page 81 UNIDRIVE SP Commissioning 0.04 H2.2 - Parameter explanation :Deceleration ramp 0.00 : Storing parameter, return to European and Time adjustment in order to decelerate from 1000 min to 0. USA factory settings, modification of the ope- Note : The value of 0.04 is applied to the 2 directions of ro- rating mode, Parameters list tation.
  • Page 82 UNIDRIVE SP Commissioning 0.09 0.22 : Derivative gain of the speed loop : Coil minimum radius Set the motor speed stability on quick reference variations or Set the radius corresponding to the smallest radius on which load power cut. Reduced overshoot .
  • Page 83 UNIDRIVE SP Commissioning 0.30 0.35 : Parameters copy :Type of communication AnSI (0) : ANSI protocol used 0.30 Action RtU (1) : Modbus RTU protocol used nonE (0) Define the communication protocol used by the RS485 port Transfer of the parameters stored in the of the variable speed drive.
  • Page 84 UNIDRIVE SP Commissioning 0.40 :Auto-tuning, measures and calculations Measurement of the encoder phase angle, stator resistance, • Make sure that the auto-tuning with rotation does transient inductance, and automatic setting of the current not present a safety risk, and check that the motor loop gains.
  • Page 85 UNIDRIVE SP Commissioning 0.43 : Cos ϕ Mesurement of the encoder phase angle 0.43 with low rota- Encoder phase angle tion. Low current pulses are applied to the motor in order to produ- The cos ϕ is automatically measured during the rotation auto- ce a rotor movement, then it is restored to its initial position.
  • Page 86 UNIDRIVE SP Commissioning 0.48 :Operation mode selection Allows selection of the operating mode. To modify the operating mode, follow the procedure descri- bed in section G9. The factory drive settings are automatically adjusted accor- ding to the selected operating mode.
  • Page 87 UNIDRIVE SP Commissioning H3 - Other Menus • Before attempting to adjust the variable speed Moreover, in order to ensure product and personal safe- drive using the help diagrams, it is essential to ty, precautions must be taken when setting parameters...
  • Page 88 UNIDRIVE SP Commissioning H3.2 - Types of parameters • Decimal parameters For each menu, a diagram schematises the menu parameter On the keyboard, they take a mnemonic value (ex.: A1.A2, function. Pr…), and by serial link, they take a value 0, 1, 2, 3 etc…...
  • Page 89 UNIDRIVE SP Commissioning • " Destination " parameter H3.3 - Factory settings A destination parameter gives the possibility to the user to The operation of the variable speed drive in factory settings assign a parameter as a function output. After the is represented by a green line.
  • Page 90 UNIDRIVE SP Commissioning H3.5 - Definitions of maximum values Range Definition REF MAX Maximum frequency reference ( ) or maximum speed reference ( • If 1.08 = 0 : REF MAX = 1.06 : 3000.0 Hz • If 1.08 = 1 : REF MAX = 1.06 or - (1.07) : 40000.0 min...
  • Page 91 UNIDRIVE SP Commissioning Definitions of maximum values (continued) Range Definition MOT MAX Maximum output voltage It is the maximum motor voltage that can be used: 690V TL: 240 V T : 480 V TM : 575V TH : 690V OUT MAX...
  • Page 92 UNIDRIVE SP Commissioning H4 - Winding/unwinding diagram with analogue reference • Allocation of digital inputs and setting of the speed reference SM-I/O presence Above/ Below 18.41 SM-I/O Plus Drive command logic 2nd coil start 19.46 SM-EDL Traction selection/ Traction speed 19.33...
  • Page 93 UNIDRIVE SP Commissioning •Tension reference Line 0.12 speed Traction validation 19.43 Traction reference threshold hysteresis Traction validation 20.23 speed thres 20.24 Internal traction reference Traction limitations Reference - traction Reference - 20.35 after traction limitation 0.26 after correction 0.13 Analogue 18.02...
  • Page 94 UNIDRIVE SP Commissioning •Tension correction - PID with force sensor Spooler/Feeder 0 = feeder 1 = spooler 0.16 PID ref. selection Reference - traction after Reference - 18.45 correction traction Reference - after PID T = f (R) winding mode...
  • Page 95 UNIDRIVE SP Commissioning • Radius calculation - Radius initialisation Torque reference before compensation Reference - traction after PID 18.10 Scaling Ray source selection external measure. 0.23 18.39 Active External measure. 18.18 drive of the corrected ray 0.22 Probe 10.02 measure.
  • Page 96 UNIDRIVE SP Commissioning • Inertia compensation Torque reference Torque reference after inertia compensation before inertia compensation Fixed time Compensation sampling limitation Acceleration 19.25 calculation mode 20.30 Inertia compensation 18.43 validation Compensation Line Line Sampling 19.36 torque acceleration speed X (-1) Filter 19.23...
  • Page 97 UNIDRIVE SP Commissioning • Torque reference scaling and mechanical losses measurement Speed loop output Control Menu 3 3.04 of C Loss measure. Slow shaft Torque reference Final validation 0.15 rated after torque Torque reference torque inertia reference 19.44 after compensation...
  • Page 98 UNIDRIVE SP Commissioning • " Coil end " function Spooler / feeder 0 = feeder Minimum 105 % 1 = spooler 0.16 0.22 Product ray 0.11 SM-EDL Band end Maximum slowing down 95 % 19.38 0.23 Band signal Limit detection...
  • Page 99 UNIDRIVE SP Commissioning H5 - Explanation of analogue winding/unwinding parameters 18.15 H5.1 - Explanations of Menu 18 parameters :Tension reference before PID It indicates the tension reference before PID. If 18.45 = 1, this parameter indicates the tension reference 18.01 : Radius issued from 18.03.
  • Page 100 UNIDRIVE SP Commissioning 18.24 18.30 : Maximum tension : Status word by bus Maximum tension settings wanted on the product, when the Drive control by field bus. It allows information on the dirve reference is maximum (18.21 or 20.35) status to be obtained by a single parameter. If it is necessary, section I.
  • Page 101 UNIDRIVE SP Commissioning 18.37 18.45 : Selector 1 : PID reference selection 0 : the PID reference is set with the help of the drive keyboard in 18.15. 18.38 : Selector 2 1 : the tension reference displayed in 18.15 is issued (radius refreshment) from the tension reference after correction (18.03).
  • Page 102 UNIDRIVE SP Commissioning 19.14 H5.2 - Explanation of menu 19 parameters : Tension correction selection This parameter allows to obtain coils more or less core tigh- 19.01 ten : : Motor speed 0 : no correction (constant tension). 1 : the demanded tension (T0) corresponds to the maximum When the motor reaches the low radius maximum speed, this radius tension T2 .
  • Page 103 UNIDRIVE SP Commissioning 19.33 19.26 : Internal Z slope : Speed/Tension regulation selection The value of Z defines the ratio of minimum and maximum ra- Variation range : 0 or 1 dius tension: This parameter is allocated to the digital input terminal 29 of...
  • Page 104 UNIDRIVE SP Commissioning 19.41 : Selection of the speed reference for the pro- H5.3 - Explanation of the 20 menu parameters duct cutting 20.01 When the winder has an automatic cutting system, it is possi- : Return to the factory settings and copy again...
  • Page 105 UNIDRIVE SP Commissioning 20.21 20.33 : Preset speed for the second coil start : Minimum probe measurement Speed setting after cutting. This speed is selected by 19.41. It allows to set the equivalence between the number of points of the probe and the minimum radius (see § H1 of the 20.22...
  • Page 106 UNIDRIVE SP Commissioning H6 - Basic menu diagrams H6.1 - Menu 1 : Frequency or speed reference (selections - limitations - or filters) Menu 7 Menu 8 Analogue Preset Analogue 1.37 1.46 1.47 reference 1.45 reference Preset Precision reference selection...
  • Page 107 UNIDRIVE SP Commissioning Menu 1 (continued) Menu 8 Menu 6 Direction Run command Run/stop of rotation 1.11 1.12 1.13 by pulses command inversion Maximum Minimum limit* limit* 1.06 1.07 Bipolar Jumps mode 1.10 selection Reverse maximum 1.29 1.31 1.33 Jump 1.06...
  • Page 108 UNIDRIVE SP Commissioning H6.2 - Menu 2 : Ramps Ramp selection (bit 0) 2.32 Selected Ramp selection (bit 1) 2.33 preset reference indicator Ramp selection (bit 2) 2.34 1.50 Menu 1 Acceleration ramp 2.11 Acc. 1 selection 2.10 Acc. 2 2.12...
  • Page 109 UNIDRIVE SP Commissioning Menu 2 (continued) Ramp selection (bit 2) 2.37 Indicator of the selected preset Ramp selection (bit 1) 2.36 reference 2.35 Ramp selecton (bit 0) Menu 1 1.50 Deceleration ramp 2.21 Dec. 1 * selection 2.20 2.22 Dec. 2 2.23...
  • Page 110 UNIDRIVE SP Commissioning H6.3 - Menu 3 : Encoder input and speed loop in open loop Revolution counter Position Fine position 3.28 3.29 3.30 Return to Encoder position Encoder maximum disabling reference reference destination 3.50 3.43 3.46 Encoder characteristics Encoder...
  • Page 111 UNIDRIVE SP Commissioning Menu 3 in open loop (continued) Frequency output adaptation 3.17 F/D or A/B output Frequency output 3.18 validation HD 15 3.16 Menu 10 5.01 Overspeed fault " o.SPd " + 20 % 1.06 Speed lower Zero Zero...
  • Page 112 UNIDRIVE SP Commissioning H6.4 - Menu 3 : Encoder input and speed loop in closed loop and servo Revolution counter Position Fine position 3.28 3.29 3.30 Return to Encoder reference position destination disabling Encoder 3.46 maximum 3.50 reference Encoder Encoder 0.00...
  • Page 113 UNIDRIVE SP Commissioning Menu 3 in closed loop and servo (continued) Menu 10 Before ramp 3.08 Overspeed reference alarm Overspeed fault " o.SPd " threshold Speed lower 1.03 3.06 than the 1.06 +20 % Alarm low threshold condition selection 10.05 3.09...
  • Page 114 UNIDRIVE SP Commissioning H6.5 - Menu 4 : Current loop, torque adjustment in open loop Selection of torque adjustment mode Before ramp reference 4.11 After ramp Menu 2 reference Frequency 1.03 Ramps Menu 1 Motor 2.01 5.01 characteristics Torque offset Current loop 4.09...
  • Page 115 UNIDRIVE SP Commissioning H6.6 - Menu 4 : Current loop, torque adjustment in closed loop Filter 1 - current Filter - 2 current loop loop Torque adjustment Speed 3.02 mode selection feedback 4.12 4.23 4.11 Speed loop Speed gain loop...
  • Page 116 UNIDRIVE SP Commissioning H6.7 - Menu 4 : Current loop, servo torque adjustment Filter 1 - current loop Filter - 2 current loop Torque adjustment 4.12 4.23 Speed 3.02 mode selection feedback 4.11 Speed Current Speed loop loop loop gain selection...
  • Page 117 UNIDRIVE SP Commissioning H6.8 - Menu 5 : Motor control in open loop Frequency servo-control Voltage control selection Control mode Dynamic U/f 5.13 3.13 Menu 3 5.14 5.15 Boost Stator 5.17 Final resistor * Auto-tuning Continuous bus 3.01 reference Voltage voltage 5.23...
  • Page 118 UNIDRIVE SP Commissioning H6.9 - Menu 5 : Motor control in closed loop and servo Motor 5.01 frequency Motor modulation Rated 5.06 freq. * Rated 5.07 Current * Flow Rated 5.08 speed * angle Reference Rated transformation 5.09 voltage *...
  • Page 119 UNIDRIVE SP Commissioning Menu 5 in closed loop and servo (continued) Continuous bus voltage 5.05 Voltage reference Motor voltage Motor power 05.02 5.03 Maximum 5.18 cutout frequency High stability 5.19 modulation Quasi-squared 5.20 modulation Voltage 5.31 adjustment gain Current measure.
  • Page 120 UNIDRIVE SP Commissioning H6.10 - Menu 6 : Management of digital commands and meters • Management of digital commands Validation of the keyboard keys Terminal block automatic configuration Menu 8 Stop Fwd/Rev Enabling 8.22 6.29 Menu 1 1.49 Fwd Run/Stop 8.23...
  • Page 121 UNIDRIVE SP Commissioning Menu 6 (continued) • Time meters Length since trip state 0 to 9 Counter 6.28 selection Run/Stop command Counter since last powering up Operating length 1.11 counter Hours Years Hours Years minutes days minute days Powering 6.21 6.20...
  • Page 122 UNIDRIVE SP Commissioning H6.11 - Menu 7 : Configuration of the analogue inputs - outputs Destination Automatic Fine offset Offset 7.10 scaling 0.00 7.07 7.30 7.25 Analogue Scaling input 1 1.36 7.08 Analogue 7.01 input Diff V - F –...
  • Page 123 UNIDRIVE SP Commissioning Menu 7 (continued) Analogue output 1 control Source Signal type 7.19 7.33 selection 7.21 5.01 0 (VOLT) 0.00 Scaling 0 to 2 1 (0-20mA) 7.20 Analogue 2 (4-20mA) output 1 3 (H.SPd) Voltage output 21.51 3.02 Signal type...
  • Page 124 UNIDRIVE SP Commissioning H6.12 - Menu 8 : Configuration of digital inputs - outputs Open commutator 8.29 Control logic 8.30 Output validation Negative + 24V 0.00 Positive open Input/Output 10.03 configuration 8.31 Output Digital input Terminal 24 21.51 I/O status...
  • Page 125 UNIDRIVE SP Commissioning Menu 8 (continued) 8.29 Command logic Destination Negative 8.24 6.04 Logic command management 6.40 Positive Terminal 27 Logical inversion Input status 6.32 Rev Run 0 (maintained) terminal 27 0.00 8.14 Digital input 6.32 Rev Run 1 (pulse) 8.04...
  • Page 126 UNIDRIVE SP Commissioning H6.13 - Menu 9 : Digital functions Source 1 Logic function 1 9.04 Logic inversion 0.00 9.05 0.00 Status 1 Destination 9.10 Logic inversion 21.51 Logic function 0.00 9.08 Source 2 status1 9.06 Tempo & Logic inversion 0.00...
  • Page 127 UNIDRIVE SP Commissioning H6.14 - Menu 10 : Variable speed drive status and diagnosis Operating status Variation range Factory settings Parameters Description 10.01 Ready variable speed drive OFF (0) or ON (1) 10.02 Activated variable speed drive output OFF (0) or ON (1) 10.03...
  • Page 128 UNIDRIVE SP Commissioning Menu 10 (continued) Faults Variation range Factory settings Parameters Description 10.15 Mains supply absence OFF (0) or ON (1) 10.16 Powered up detection OFF (0) or ON (1) 10.17 IT overheating alarm OFF (0) or ON (1) 10.18...
  • Page 129 UNIDRIVE SP Commissioning Faults (continued) Variation range Factory settings Parameters Description 10.37 Minor faults 0 or 3 10.38 User faults 0 to 255 10.40 Status word 0 to 32767 10.41 Length since fault 0 (Year.days) 0 to 9.365 an.jour 10.42 Length since fault 0 (Hour.minutes)
  • Page 130 UNIDRIVE SP Commissioning H6.15 - Menu 11 : Setting of menu 0 - serial link - variable speed drive characteristics Configuration of menu 0 Variation range Factory setting Parameters Description 11.01 Setting of 0.11 of menu 0 1.00 to 21.51 5.01...
  • Page 131 UNIDRIVE SP Commissioning Menu 11 (continued) Variable speed drive configuration Variation range Factory setting Parameters Description 11.21 Scaling of parameter 0.30 0 to 9.999 1.000 11.22 0.00 to 0.50 0.10 Parameter displayed when powering up 11.28 Specific variable speed drive 0 to 16 11.29...
  • Page 132 UNIDRIVE SP Commissioning Menu 11 (continued) Parameter transfer by SMARTCARD Variation range Factory settings Parameters Description 11.36 Last set of parametes transferred by 0 to 999 SMARTCARD 11.37 Database selection 0 to 1002 0 : FrEE, 1 : 1, 2 : 3OpEn.LP, 3 : 3CL.VECt, 11.38...
  • Page 133 UNIDRIVE SP Commissioning H6.16 - Menu 12 : Comparators, transfers of variables Comparator1 Source Destination Hysteresis Logic Comparator 1 inversion 12.07 12.03 12.05 Threshold output 12.06 0.00 0.00 12.04 12.01 0.00 0.00 21.51 21.51 Comparator 2 Source Destination Hysteresis Logic...
  • Page 134 UNIDRIVE SP Commissioning Menu 12 (continued) • Brake command in open loop Total motor Absolute current value 4.01 Brake command validation 12.41 High current 12.42 Enabled Tempo after Ramp level drive brake integration release disabling 12.43 current 12.47 10.02 2.03...
  • Page 135 UNIDRIVE SP Commissioning • Brake command in closed loop and servo Synchro 13.10 mode = 1 Tempo after brake 12.47 Position Enabled drive release 12.49 Motor flow loop validation Ramp 2.03 integration 7/8 of rated flow 10.02 disabling Total motor...
  • Page 136 UNIDRIVE SP Commissioning H6.17 - Menu 13 : Synchronisation in open loop Relative run by pulse inversion 13.19 Relative run by pulse reference Relative run by pulse 13.18 validation Synchro position reference 13.17 Revolution Position Fine Counter position Synchro reference...
  • Page 137 UNIDRIVE SP Commissioning Menu 13 in open loop (continued) Menu 1 Before ramp After ramp Before limitation reference reference reference 1.01 Menu 2 1.03 2.01 Ramps Synchro mode resulting reference Synchro mode resulting reference 1.39 1.40 selection Synchro mode 13.10 13.10...
  • Page 138 UNIDRIVE SP Commissioning H6.18 - Menu 13 : Synchronisation and indexing in closed loop and servo Relative run by pulse inversion 13.19 Relative run by pulse Relative run by pulse validation reference 13.18 13.17 Synchro position reference Counters Position Fine...
  • Page 139 UNIDRIVE SP Commissioning Menu 13 in closed loop and servo (continued) Before limitation reference Before ramp After ramp reference reference Final Menu 2 1.01 reference Menu 1 Synchro mode 3.01 1.03 2.01 Ramps resulting reference 1.39 Synchro Synchro mode mode 1.40...
  • Page 140 UNIDRIVE SP Commissioning H6.19 - Menu 14 : PID PID reference source PID reference ramp 14.03 14.07 PID error 0.00 PID reference 14.22 0.00 14.20 14.05 Reference polarity 21.51 inversion PID feedback source 14.04 0.00 PID feedback 0.00 14.21 14.06...
  • Page 141 UNIDRIVE SP Commissioning H6.20 - Menus 15, 16, 17 : MODULES SM H6.20.1 - Introduction In certain applications, an additional SM module can be necessary (by instance, the SM-Universal-Encoder which is used to manage an isolated encoder). However, the number of modules must be limited to 3.
  • Page 142 UNIDRIVE SP Commissioning H6.20.2 - SM-I/O PLUS Module 1x.20 : Digital input and output status word 1x.01 :Type of module 1x.50 : Fault reading • Digital inputs / outputs 1x.29 Command logic Negative 0.00 Positive Input/output selection 1x.31 E/S status 21.51...
  • Page 143 UNIDRIVE SP Commissioning Module SM-I/O PLUS (continued) • Digital inputs 1x.29 Command logic Negative Destination Positive Logic inversion Input status 1x.24 terminal 6 1x.14 0.00 Digital input 1x.04 0.00 21.51 Destination Logic inversion Input status 1x.25 terminal 7 1x.15 0.00 Digital input 1x.05...
  • Page 144 UNIDRIVE SP Commissioning SM-I/O PLUS Module (continued) • Digital inputs Polarity Destination inversion 1x.43 1x.42 0.00 Input level 0.00 Scaling Analogue A - D input 1x.40 1x.41 10 bits 21.51 Polarity Destination inversion 1x.47 1x.46 0.00 Input level 0.00 Scaling...
  • Page 145 UNIDRIVE SP Commissioning Notes MisEnServEdlAnaLED 03/06 75/86...
  • Page 146 UNIDRIVE SP Commissioning H6.20.3 - SM-UNIVERSAL ENCODER PLUS Module Encoder Auto- Error type tuning detection 1x.01 Type of module 1x.02 Module software version 1x.15 1x.18 1x.17 1x.16 (aa.bb) Motor probe 1x.50 Module fault 1x.51 Module Encoder characteristics validation status software version (cc) 1x.12...
  • Page 147 UNIDRIVE SP Commissioning SM-UNIVERSAL ENCODER PLUS Module (continued) Speed 3.26 Menu 3 feedback selection Menu 13 Speed feedback 21.21 Menu 21 selection Feedback reference motor 2 destination Position information 1x.23 Revolution Fine Position 0.00 Feedback counter position Reference maximum Filter...
  • Page 148 UNIDRIVE SP Commissioning H6.20.4 - SM-ENCODER PLUS Module Return to position disabling Menu 13 1x.49 Position information Initialised Position return to position Revolution Position Revolution Position counter counter Feedback Speed 1x.16 1x.45 filter 1x.29 1x.30 1x.04 1x.05 1x.19 1x.03 Encoder 1x.15...
  • Page 149 UNIDRIVE SP Commissioning H6.20.5 - SM-RESOLVER Module Initialised return to position 1x.45 Menu 13 Position SM-Resolver module terminal block Revolution Position SINLOW Resolver counter SINHIGH Feedback Speed filter Resolution COSLOW 1x.10 1x.04 1x.05 COSHIGH 1x.03 1x.19 1x.13 Excitation REF HIGH (excitation) REF LOW (excitation) 1x.15...
  • Page 150 UNIDRIVE SP Commissioning H6.20.6 - SM-field bus module Variation range Factory settings Parameters Description 1x.01 Module type 0 to 499 1x.02 Module software version 0 to 99.99 1x.03 Station address 65535 65535 1x.04 Transmission speed -128 to +127 +127 1x.05...
  • Page 151 UNIDRIVE SP Commissioning H6.20.7 - SM Applications - Module Variation range Factory settings Parameters Description 1x.01 Module type 0 to 499 0 to 1x.02 Module software version (xx.yy) 99.99 1x.03 Sypt program status None(0), Stop(1),Run(2), Trip(3) 1x.04 System resource available 0 to 100 1x.05...
  • Page 152 UNIDRIVE SP Commissioning SM Module - Applications (continued) Variation range Factory settings Parameters Description 1x.31 Source of the 3 cyclic word CTNet easy mode 0 to 9999 1x.32 Destination transfer slot 1 0 to 9999 1x.33 Destination transfer slot 2 0 to 9999 1x.34...
  • Page 153 UNIDRIVE SP Commissioning H6.21 - Menu 18 : application parameters Variation range Factory settings Parameters Description 18.01 Application parameter -32768 to + 32767 (stored when powered down) 18.02 Application parameter -32768 to + 32767 18.10 19.11 Application parameter -32768 to + 32767 18.30...
  • Page 154 UNIDRIVE SP Commissioning H6.24 - Menu 21: Operating Parameters of a Second Motor Variation range Factory settings Parameters Description EUR : 50.0 Hz EUR : 1500min 21.01 Maximum limit 0 to 3000.0 Hz 0 to LIM N MAX 3000.0 min USA : 60.0 Hz USA : 1800.0min...
  • Page 155 UNIDRIVE SP Commissioning H6.25 - Menu 22 : Menu 0 Setting (continued) Menu 0 Configuration Variation range Factory settings Parameters Description 22.01 Setting of 0.31 of menu 0 1.00 to 21.51 11.33 22.02 Setting of 0.32 of menu 0 1.00 to 21.51 11.32...
  • Page 156 UNIDRIVE SP Commissioning Notes MisEnServEdlAnaLED 03/06 86/86...
  • Page 157 UNIDRIVE SP Communication Contents I1 - Serial link..........................3 I1.1 - Localisation and connection ........................3 I1.2 - Isolation ..............................3 I1.3 - Protocoles..............................3 I1.4 - Setting................................. 3 I1.5 - Connection to mains supply........................3 I2 - Setting by PC ........................3 I3 - Control word and status word.....................
  • Page 158 UNIDRIVE SP Communication Notes ComGenerale 03/06...

  • Page 159: I1 - Serial Link

    - Supervision during the commissioning: LS SOFT is used to During the use of a converter with Unidrive SP, it is recom- supervise on a single and same screen different information mended not to connect the end resistor to the mains supply.

  • Page 160: I3 - Control Word And Status Word

    Communication I3 - Control word and status word 10.40 : Status word The UNIDRIVE SP control commands may be managed by a single parameter 6.42, named " control word ". Bits of In fact, the value of 6.42 corresponds to a word within which...

  • Page 161: I4.3 - Global Addressing

    Frame sent by the master: I4.4 - Parameter assignment Bytes Description The UNIDRIVE SP drives are parameter-set by using a Slave address (1 to 247) menu.parameter notation. Function code 0x03 The indices "menu" and "parameter" may have the values 0 High weight of the first word address - 99.

  • Page 162: I4.6.2 - Function Code 16 : Writing

    UNIDRIVE SP Communication I4.6.2 - Function code 16 : writing Frame sent by the master: Writing a register adjacent area. The slave imposes a high Bytes Description limit on the number of registers that may be written. If the Slave address (1 to 247)

  • Page 163: I4.8 - Types Of Large Data

    UNIDRIVE SP Communication I4.7 - Waiting delay Example: Slave address: 08 In MODBUS RTU, when the master sends a message to a Reading from 20.01 to 20.04 32-bit parameters, by using slave, it needs a waiting delay between the end of its demand the function code 03.

  • Page 164: I4.9 - Exceptions

    UNIDRIVE SP Communication I4.8.3 - Writing of a type of parameter different from the selected one The slave will allow the writing of a 32-bit value in a 16-bit parameter, if the 32-bit value does not exceed the normal range of a 16-bit parameter.
  • Page 165 UNIDRIVE SP SMARTCARD Contents J1 - Functionality and installation..................... 3 J2 - Saving a set of parameters....................3 J2.1 - Manual saving............................3 J2.2 - Automatic saving............................3 J2.3 - Saving for automatic transfer to another drive ..................3 J2.4 - Write protection............................3 J2.5 - Reset................................
  • Page 166 UNIDRIVE SP SMARTCARD Notes UtilSmartCard 03/06...
  • Page 167 - saving the drive parameters in order to duplicate them in other drives, - loading parameters by means of SMARTCARD. Note : UNIDRIVE SP is A single SMARTCARD may be inserted in the drive, but the s u p p l i e d...
  • Page 168 UNIDRIVE SP SMARTCARD J3 - Loading a set of parameters To load a set of parameters from the SMARTCARD into the drive, proceed as follows : - manual loading of the parameters stored on the SMARTCARD to the drive, - the parameters contained on the SMARTCARD have been stored so that they are automatically loaded once the SMARTCARD is inserted into the drive.
  • Page 169 UNIDRIVE SP Diagnoses Contents K1 - Introduction ......................... 3 K2 - Operational indicators......................3 K3 - Operating alarms ........................ 3 K4 - Fault tripping ........................3 K4.1 - Faults table.............................. 4 K4.2 - Faults related to an option module ......................11 K4.2.1 - Faults table..............................
  • Page 170 UNIDRIVE SP Diagnoses Notes DefEDLAna 03/06 2/14...

  • Page 171: K1 - Introduction

    If it is stable, the operation is normal, and if it Note : In the table, the faults related to the UNIDRIVE SP flashes, the drive is stopped. The fault type may then be known by consulting the value of the options contain the letter X, representing the module location parameter 10.20 by serial link.

  • Page 172: K4.1 - Faults Table

    UNIDRIVE SP Diagnoses K4.1 - Faults table Mnemonic Fault reason Solution Display ACUU.P Mains supply loss detection by • Check the mains supply (101) a power module C.Acc Communication problem with • Insert SMARTCARD (185) SMARTCARD • Check SMARTCARD to be correctly inserted •...
  • Page 173 UNIDRIVE SP Diagnoses Mnemonic Fault reason Solution Display C.Typ The unit selected in • Press the Reset key (187) SMARTCARD is not compatible • Check the type of drive to be identical to the one contained in the with the drive SMARTCARD unit •...
  • Page 174 UNIDRIVE SP Diagnoses Mnemonic Fault reason Solution Display Enc11 Fault generated in case of • Check the shielding of the encoder cable • Check the sinus and cosinus signals are not disconnected (161) difference between the sinus/ cosinus signals and the position measured permanently by the serial link.
  • Page 175 UNIDRIVE SP Diagnoses Mnemonic Fault reason Solution Display Overload of the braking resistor • Read the value of the battery in 10.39 It.br (19) • Increase the resistance value • Check 10.30 and 10.31 to be correctly set (too many braking cycles).
  • Page 176 UNIDRIVE SP Diagnoses Mnemonic Fault reason Solution Display OI.AC.P Overcurrent detected by a power • Increase the acceleration and deceleration ramps • If it occurs during an auto-tuning, reduce the Boost value in 5.15 (104) module • Check that there is no short-circuit at the drive output •Check the motor insulation...
  • Page 177 UNIDRIVE SP Diagnoses Mnemonic Fault reason Solution Display Internal power supply fault • If there are applications modules, remove them and press Reset • Check the band status connecting the power card to the control card (sizes 4, 5, 6) •...
  • Page 178 UNIDRIVE SP Diagnoses Mnemonic Fault reason Solution Display tunE2 Incorrect direction of rotation • For the closed loop, reverse 2 motor stages or 2 encoder paths (12) during the auto-tuning • The fault can be cleared only after 1 second...

  • Page 179: K4.2 - Faults Related To An Option Module

    UNIDRIVE SP Diagnoses K4.2 - Faults related to an option module K4.2.1 - Faults table In the table, the faults contain the letter X that represents the location of the module responsible of the fault. Mnemonic Fault reason Solution Display SLX.df...

  • Page 180: K4.2.2 - Error Codes Related To The " Slx.er " Fault

    UNIDRIVE SP Diagnoses K4.2.2 - Error codes related to the " SLX.Er " fault Value Problem • Error codes for a speed return module: Configuration of the invalid time unit Function unit not processed by the system Value Problem Solution...
  • Page 181 UNIDRIVE SP Diagnoses K4.3 - Faults codes by serial link A fault may be read by the serial link, with the help of the parameter 10.20 that indicates a code. The table below gives the correspondence of these codes with the faults detected by the drive or by the options.
  • Page 182 Notes DefEDLAna 03/06 14/14...
  • Page 183 UNIDRIVE SP Options Contents L1 - Introduction ......................... 3 L2 - SM modules ......................... 4 L2.1 - General information ..........................4 L2.2 - SM module summary..........................4 L2.3 - SM-I/O Plus module..........................5 L2.3.1 - General information ............................. 5 L2.3.2 - Connection ..............................5 L2.3.3 - Characteristics.............................
  • Page 184 UNIDRIVE SP Options Contents L8 - Brake Resistor ........................17 L8.1 - General information ..........................17 L8.2 - Connection............................. 17 L8.3 - Electric characteristics ........................... 17 L8.3.1 - Minimum resistor compatible with the drive....................17 L8.3.2 - Brake resistors integrable to the heater..................... 18 L8.3.3 - External brake resistors..........................

  • Page 185: L1 - Introduction

    UNIDRIVE SP Options L1 - Introduction • UNIDRIVE SP and its options External brake resistor Displays Integrable brake LCD display LED display resistor SM-Keypad Plus SM-Keypad (sizes 1 and 2 only) Integrable modules Encoders Inputs/Outputs Application Field bus CT COMMS cable •...

  • Page 186: L2 - Sm Modules

    • Sizes drive. The SM modules may be integrated into any UNIDRIVE SP • Before installing a SM module, power down the range, without any tool and without modifying the general drive (including thr power supply +48V and +24V), and sizes.

  • Page 187: L2.3 - Sm-I/O Plus Module

    UNIDRIVE SP Options L2.3 - SM-I/O Plus module L2.3.3 - Characteristics terminal block • PL2 L2.3.1 - General information SM-I/O Plus module is used to increase the number of inputs Common 0V (logic) and outputs of the drive. This option is totally configurable.

  • Page 188: L2.4 - Sm-Profibus Dp Module

    Description processor and its transmission speed may reach 1 Mbit/s. SUB-D Unidrive SP feeds the module internally. Due to the drive Shielding Connection for the cable shielding safety power supply (terminal 2, see section E2.2), the drive RxD/TxD-P Positive data line (B)

  • Page 189: L2.7.2 - Connection

    UNIDRIVE SP Options L2.7.2 - Connection Pins Functions Description Positive data IN line /DO1 Negative data IN line Positive data OUT line /DI1 Negative data OUT line 0V ISO IN isolated 0V for IN bus Blindage IN Blindage IN bus cable shielding...
  • Page 190 UNIDRIVE SP Options L2.8.3 - Connector characteristics SK1 SinCos encoders with U, V, W paths Codeurs incrémentaux en quadrature, Fréquence/Direction, 7 U path Avant/Arrière 8 U\ path 1 B or F path ( ) ; A or F path (...

  • Page 191: L2.9 - Sm-Encoder Plus Module

    UNIDRIVE SP Options • Simulation of incremental encoder The module sampling time SM-Encoder Plus (parameter update) is of 4 ms. However, this time is increased in the 3 Path output A or F or Data (Data for SSI) following cases :...

  • Page 192: L2.10 - Sm-Resolver Module

    UNIDRIVE SP Options L2.10 - SM-Resolver module SIN LOW resolver input L2.10.1 - General information SIN HIGH resolver input The SM-Resolver module is used to exploit the signal of a COS LOW resolver input resolver, used as a position or speed information feedback,...

  • Page 193: L2.11 - Sm-Applications Module

    This module is also used for the communication between several drives (or another equipment), this representing a complete solution for a complex application. Unidrive SP feeds the module internally. L2.11.2 - Connection 1 2 3 4 5 6 7 8...

  • Page 194: L3 - External Rfi Filters

    UNIDRIVE SP Options L3 - External RFI filters L3.1 - General information CAUTION : Use an external mains supply RFI filter for each drive. The mains supply filters are used to reduce the drive electro- magnetic emissions, and to meet thus the CEM emission norms.
  • Page 195 UNIDRIVE SP Options FS6008-10-07, FS6008-16-07, FS6008-32-07, FS6008-62-07, FS6008-75-07 B84143-A10-R207, B84143-A16-R207 B84143-A32-R207, B84143-A75-R207, B84143-A0030- R207 Ø6.5mm Ø6.5mm H H1 H H1 6.5mm 6.5mm B84143-A0101-R207 FS6008-101-35 18,8 18,8 LINE LINE LOAD LOAD FN3359HV-400-99 FN3359HV-250-99 OptionsAppli 03/06 13/24...

  • Page 196: L4 - Ferrites

    UNIDRIVE SP Options Width Height Depth Weight Terminals L1, L2, L3 Terminal Output cable Braking Maximum cable Braking section Filter reference (mm) (mm) (mm) torque section torque (kg) Ø (Nm) (Nm) FS6008-10-07 FS6008-16-07 FS6008-30-07 FS6008-32-07 428.5 404.5 371.5 FS6008-58-53 FS6008-62-07...

  • Page 197: L5 - Mc Choke Coils

    UNIDRIVE SP Options L5 - MC choke coils L5.1 - General information CAUTION : The MC choke coils are delivered with cables having a The MC choke coils are three-phase choke coils that diminish length of 30 cm. the HF earth leakage currents, as well as the interference produced.

  • Page 198: L7 - Line Choke Coils

    UNIDRIVE SP Options L7 - Line choke coils L7.1 - General information L7.3 - Mechanical characteristics The line choke coils are used to reduce the drive damaging They are give for information only and may vary depending risk due to a phase imbalance or to high interference on the on the supplier.

  • Page 199: L8 - Brake Resistor

    UNIDRIVE SP Options L8 - Brake Resistor L8.1 - General information • Size 4 • The brake resistor must be installed so as to avoid the damage of the close components by its +DC BRAKE UNIDRIVE SP calorific dissipation. (Lower terminal block) •...

  • Page 200: L8.3.3 - External Brake Resistors

    Note : if the integrable brake resistor must be used with a power higher than its average power/2, validate the high speed ventilation par 6.45 = On (1). L8.3.3 - External brake resistorss Ohmic Thermal Peak power Efficient Possibility of association with UNIDRIVE SP value power current RF Resistor type 1.5TL 11TL 120T 3.5T...

  • Page 201: L8.4 - Mechanical Characteristics

    UNIDRIVE SP Options L8.4 - Mechanical characteristics • RF-MD-2000-75, RF-MD-3000-25, RF-MD-3000-12 L8.4.1 - Heater integrable brake resistors • The brake resistor must be found outside the cabinet. For this, it is necessary to provide the running of the resistor cables from the back of the drive to the front of the drive, and an additional cutout must be provided.

  • Page 202: L9 - Cables

    PC, and of a RJ45 plug of the RS 485 The CT-COMMS cable is used to connect directly a PC type for connection to UNIDRIVE SP (cable length : 2 m). RS232 with serial port to Unidrive SP.

  • Page 203: L9.2.3 - Encoder Cables

    Not available SEBAAxxx * Unidrive SP side finishing Note : In the designation, xxx defines the cable length. This length may be comprised between 1 and 100m. However, the length of 10 m was standardised in order to favour the short periods.
  • Page 204 UNIDRIVE SP Options • Characteristics Incremental encoder SinCos - EndAt (asyn.) or resolver Incremental encoder link (asyn.) or Description (servo) or SinCos - (servo) SinCos - Hiperface Hiperface link (asyn.) link (servo) external gain Insulator conductors Class 6 according to VDE 0295 Signal conductors 3 x (2 x 0.14 mm...

  • Page 205: L10 - Intercod 15

    Options L10 - Intercod 15 L10.1 - General information Intercod 15 is used to convert the 15-point HD encoder plug of UNIDRIVE SP into 15 flexible blade terminals. L10.2 - Connection 48V -DC +DC BR VOLTAGE 50-60hZ 3PH 380-480V CURRENT 95A OVERLOAD 14-1A 60S...
  • Page 206 UNIDRIVE SP Options Notes OptionsAppli 03/06 24/24...
  • Page 207 UNIDRIVE SP Maintenance Contents M1 - Introduction and warning ....................3 M2 - Servicing - Measurements - Tests ..................3 M2.1 - Servicing ..............................3 M2.2 - Voltage, current and power measurements.................... 3 M2.3 - Power stage tests ........................... 4 M3 - Repairing - Spare parts ......................
  • Page 208 UNIDRIVE SP Maintenance Notes Maintenance 03/06...
  • Page 209 UNIDRIVE SP Maintenance M1 - Introduction and warning • All works related to installation , commissioning The drive maintenance and fixing operations to be carried and maintenance must be carried out by out by the user are significantly reduced. Hereinafter are experienced, qualified personnel.
  • Page 210 UNIDRIVE SP Maintenance M2.3 - Power stage tests • Test by means of the terminal block This test is quite brief. A positive response does not • Preliminary remarks : necessarily mean that the power stages are correct. The tests presented below are destined to make a qualitative However, a negative response generally shows that these test of the power stage status.
  • Page 212 MOTEURS LEROY-SOMER 16015 ANGOULÊME CEDEX - FRANCE 338 567 258 RCS ANGOULÊME S.A. au capital de 62 779 000 € www.leroy-somer.com...

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