Kamstrup MULTICAL 403 Installation & Maintenance Instructions Manual

Kamstrup MULTICAL 403 Installation & Maintenance Instructions Manual

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Installation & Maintenance Instructions
MULTICAL® 403
Supplied by
.com
Call us on +44 (0)118 916 9420 | Email info@247able.com

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Summary of Contents for Kamstrup MULTICAL 403

  • Page 1 Installation & Maintenance Instructions MULTICAL® 403 Supplied by .com Call us on +44 (0)118 916 9420 | Email info@247able.com...
  • Page 2 Installation and user’s guide MULTICAL® 403 Kamstrup A/S · Industrivej 28, Stilling · DK-8660 Skanderborg · T: +45 89 93 10 00 · info@kamstrup.com · kamstrup.com Registered Address Reading Tel: +44 (0)118 9311188 | Email: info@able.co.uk able.co.uk ABLE Instruments & Controls Ltd...
  • Page 3 MULTICAL® 403-W - Pt500 MULTICAL® 403-T - Pt500 MULTICAL® 403-V - Pt100 Battery for replacement Kamstrup type 403-0000-0000-200 (1 x D-cell) Kamstrup type 403-0000-0000-100 (2 x AA-cell) Communication Modules For an overview of available modules we refer to section 9, page 18.
  • Page 4: Table Of Contents

    9.6 M-Bus + pulse inputs, type HC-003-20 9.7 M-Bus + pulse outputs, type HC-003-21 9.8 Wireless M-Bus + pulse inputs, type HC-003-30 10 Set-up via front keys Kamstrup A/S • 55121739_A3_GB_04.2016 Registered Address Reading Tel: +44 (0)118 9311188 | Email: info@able.co.uk able.co.uk...
  • Page 5: General Information

    MULTICAL® 403 1 General information Please read this guide carefully before mounting the energy meter. In case of incorrect mounting, Kamstrup's guarantee obligations no longer apply. Please note that the following installation conditions must be obeyed: - Pressure stage: PN16/PN25, see marking. The meter marking does not apply to enclosed accessories.
  • Page 6: Mounting Of Temperature Sensors

    flow pipe. The short direct sensor can also be direct mounted in all Kamstrup flow sensors with G¾B, G1B, G5/4B and G2 thread on the meter case. Fasten the sensors’ brass unions lightly (approx. 4 Nm) using a 12 mm face wrench and seal the sensors with seal and locking wire.
  • Page 7: Pocket Sensors

    Push the plastic sleeve on the sensor cable into the sensor pocket and secure the cable by means of the enclosed M4 sealing screw. Fasten the screw with your fingers only. Seal the pockets using seal and locking wire. Kamstrup A/S • 55121739_A3_GB_04.2016 Registered Address Reading Tel: +44 (0)118 9311188 | Email: info@able.co.uk...
  • Page 8: Temperature Sensor Compatibility With Flow Sensors

    DS 27.5 DS 38 Ø5.8 mm pocket 0.6-1.5 G¾B 0.6-1.5 3.5-6 G5/4B Kamstrup A/S • 55121739_A3_GB_04.2016 Registered Address Reading Tel: +44 (0)118 9311188 | Email: info@able.co.uk able.co.uk ABLE Instruments & Controls Ltd Cutbush Park, Danehill, Lower Earley, Aberdeen E-commerce Reading, Berkshire, RG6 4UT.
  • Page 9: Mounting Of Flow Sensor

    flow direction is indicated by an arrow on the flow sensor. 3.1 Mounting of couplings, and short direct sensor in MULTICAL® 403 flow sensor The short direct sensor from Kamstrup may be installed in PN16 installations only. The blind plug which is mounted in the MULTICAL® 403 flow sensor from the factory can be used in...
  • Page 10: Flow Sensor Position

    (nominal flow) and minimum 2.5 bar at q (maximum flow). This applies to temperatures up to approx. 80 °C. The flow sensor must not be exposed to lower pressure than ambient pressure (vacuum). Kamstrup A/S • 55121739_A3_GB_04.2016 Registered Address Reading Tel: +44 (0)118 9311188 | Email: info@able.co.uk able.co.uk...
  • Page 11: Mounting Of MulticalĀ® 403 Flow Sensor

    The flow sensor can be mounted horizontally, vertically, or at an angle. 90° 90° The flow sensor should be mounted at 0° and can be turned downwards to 90°. Kamstrup A/S • 55121739_A3_GB_04.2016 Registered Address Reading Tel: +44 (0)118 9311188 | Email: info@able.co.uk able.co.uk...
  • Page 12: Installation Examples

    Flow from the right 3.5 Humidity and condensation If there is risk of condensation, e.g. in cooling systems, a condensation-proof MULTICAL® 403, type 403-T, must be used. Kamstrup A/S • 55121739_A3_GB_04.2016 Registered Address Reading Tel: +44 (0)118 9311188 | Email: info@able.co.uk able.co.uk ABLE Instruments &...
  • Page 13: Mounting The Calculator

    Note: For q 3.5 flow sensors and larger it is possible to demount the bracket from the flow sensor and use it as a wall bracket. Kamstrup A/S • 55121739_A3_GB_04.2016 Registered Address Reading Tel: +44 (0)118 9311188 | Email: info@able.co.uk able.co.uk ABLE Instruments &...
  • Page 14: Position Of Calculator

    If the flow sensor is installed in a humid or condensing environment, the calculator must be wall mounted and positioned higher than the flow sensor. Kamstrup A/S • 55121739_A3_GB_04.2016 Registered Address Reading Tel: +44 (0)118 9311188 | Email: info@able.co.uk able.co.uk ABLE Instruments &...
  • Page 15: Information Codes "Info

    Pulse input A, leakage in system Pulse input A, external alarm Pulse input B, leakage in system Pulse input B, external alarm Example: Kamstrup A/S • 55121739_A3_GB_04.2016 Registered Address Reading Tel: +44 (0)118 9311188 | Email: info@able.co.uk able.co.uk ABLE Instruments & Controls Ltd...
  • Page 16: Power Supply

    The battery cannot and must not be charged and must not be short-circuited. Used batteries must be handed in for approved destruction, e.g. at Kamstrup A/S. Further details appear from document on handling and disposal of lithium batteries (5510-408).
  • Page 17: Mains Supply

    230 VAC Supply cable Max. Fuse 2 x 0.75 mm (accessory from Kamstrup A/S) 230 VAC 2 x 1.0 mm 10 A This module is used when the meter is supplied directly by the mains.
  • Page 18: Function Check

    5-6 Sensor in inlet pipe (red label) t2 7-8 Sensor in outlet pipe (blue label) Kamstrup A/S • 55121739_A3_GB_04.2016 Registered Address Reading Tel: +44 (0)118 9311188 | Email: info@able.co.uk able.co.uk ABLE Instruments & Controls Ltd Cutbush Park, Danehill, Lower Earley,...
  • Page 19: Communication Modules

    PC program METERTOOL HCW. The resolutions of the pulse outputs always follow the least significant digit displayed for energy and volume respectively. Kamstrup A/S • 55121739_A3_GB_04.2016 Registered Address Reading Tel: +44 (0)118 9311188 | Email: info@able.co.uk able.co.uk...
  • Page 20: Data + Pulse Inputs, Type Hc-003-10

    24 and 25 using a twisted pair. The polarity is without importance for the functionality. The module is powered by the connected master. Kamstrup A/S • 55121739_A3_GB_04.2016 Registered Address Reading Tel: +44 (0)118 9311188 | Email: info@able.co.uk able.co.uk ABLE Instruments &...
  • Page 21: M-Bus + Pulse Outputs, Type Hc-003-21

    9.8 Wireless M-Bus + pulse inputs, type HC-003-30* The wireless M-Bus module has been designed to form part of Kamstrup’s hand-held Wireless M-Bus Reader system, which operates within the unlicensed frequency band in the 868 MHz area. The radio module is available with either internal or external antenna.
  • Page 22: Set-Up Via Front Keys

    *** q can only be changed in meters configured as meter type 6. Upon attempts to access this menu in meters configured with other country codes the display shows the message ”Off”. Kamstrup A/S • 55121739_A3_GB_04.2016 Registered Address Reading Tel: +44 (0)118 9311188 | Email: info@able.co.uk able.co.uk...
  • Page 23 Display readings are based on DDD-code 210. At kamstrup.com you find a selection of interactive user guides based on other DDD-codes. Registered Address Reading Tel: +44 (0)118 9311188 | Email: info@able.co.uk...

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