Kranzle therm 890 Operating Manual
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Kranzle therm 890 Operating Manual

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Summary of Contents for Kranzle therm 890

  • Page 1 High Pressure Cleaners...

  • Page 2: Technical Data

    - facades - vehicles of all types - containers - containers - flagstones e.g: food processing - machines - terraces industry therm 890 therm 1160 Technical data Operating pressure max. 190 bar max. 160 bar Permissible overpressure 205 bar 175 bar Water output max.

  • Page 3: Construction And Function

    Description Construction and Function Storage bin for spray gun and pipe Water inlet connection with filter Brake Power cable Winder for cable 10 Storage bin for accessories 11 Fuel tank Suction hose for detergent High pressure hose 12 Filler aperture for fuel 13 High pressure outlet Spray gun Spray pipe attachment...

  • Page 4: Water System

    Description Water system The water flows into a tank. A float valve regulates the water intake. The water is then directed to the safety spray pipe under pressure from the high pressure pump. The high pressure spray is formed through the nozzle on the spray pipe.

  • Page 5: Motor Protection Switch

    Description Motor protection switch The pump motor is protected from overload by a motor protecting switch. In case of an overload the motor is switched off by the motor protecting switch. In case the blue button is not set to „automatic resetting“, it has to be pushed in again by hand.
  • Page 6 Safety Information Brake The Kränzle therm is fitted with a brake that prevents the machine from rolling away on flat ground. Always apply the brakes firmly when working with the machine !!! Brake not applied Brake applied If you want to move the Now you can move the cleaner high pressure cleaner...

  • Page 7: Heat Exchanger

    Description Heat exchanger Heating coil: 34 m long - Content: 5 l of water – Heating capacity: 70 k W The heat exchanger is heated by a high pressure fan heater. A ventilator (1) draws in the cold, fresh air from the bottom end of the machine and forces it upwards between the outer mantle (2) and the inner mantle (3).

  • Page 8: Safety Information

    Safety Information Safety Information Important!!! The machine must be disconnected from the power supply when servicing work is being carried out. The master switch should be in position "0" and the plug out of the socket. Do not use the cleaner if electrical connections or other safety- relevant parts (e.g.
  • Page 9 Safety Information The machine may not be set up and used in rooms where there is a danger of fire or explosion. The machine may not be used under water. Air is required for combustion, and exhaust fumes are generated. If the machine is used in closed rooms, make sure that the exhaust fumes can escape and that there is adequate ventilation.
  • Page 10 This is prohibited! Never direct the water jet at people or animals! Do not damage the power cable or repair it incorrectly! Never pull the high pressure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges!
  • Page 11 This is prohibited! Never allow children to use the high pressure cleaner! Never direct the water jet at the machine itself! Never direct the water jet at a power socket!

  • Page 12: Electrical Connection

    Commissioning Electrical connection The voltage given on the specification plate must match the mains voltage. The machine is supplied with a power cable and plug. The plug must be connected to a properly installed electrical socket with earthing and have a 30 mA FI residual current circuit breaker. The socket must have a neutral 16A fuse on the mains side.

  • Page 13: Water Connection

    Commissioning Commissioning Secure the machine by applying the brake. Open the right cover of the machine (without chimney) and check the oil level of the high pressure pump. Do not start the machine if there is no oil on the dipstick.

  • Page 14: Usage As A Cold Water High Pressure Cleaner

    Commissioning Electrical connection - Check that the master switch (1) is off (position "0"). Connect the power cable to a properly Hauptschalter Hauptschalter installed electrical socket with earthing Pr es sur e and a 30 mA FI fault current safety b ar b ar 2 50...

  • Page 15: Adjusting The Pressure

    Decommissioning Usage with detergents - The detergent must have the ph-value 7-9 neutral. - Wait until the pump has pressed the air out of the lines - Put the chemical filter into a container with detergent - Open the detergent valve. The pump now draws detergent in and mixes it with the high pressure spray.

  • Page 16: Care And Maintenance

    Care and Maintenance Anti-Freeze Protection The machine is normally still partially filled with water after work has been completed. It is therefore necessary to take special precautions to protect the machine from frost. - Completely empty the machine of water. Disconnect the machine from the water supply and switch off the ignition.
  • Page 17 Care and Maintenance Changing the oil To do this, take the oil drainage hose (1) connected to the oil drain screw, from the inside of the machine and open the red oil filler cap on the top side of the black oil reservoir. Open the cap at the end of the hose.

  • Page 18: Decalcifying The Heating Coil

    Care and Maintenance Decalcifying the heating coil Calcified machines use an unnecessary amount of energy because the water can only be heated slowly and the excess pressure valve feeds a part of the water back into the pump circuit. Calcified machines can be recognised by increased pipeline resistance. Check pipeline resistance by disconnecting the high pressure lance from the gun and switching the machine on.
  • Page 19 Care and Maintenance Rules, directives, inspections Inspections performed by Kränzle - measurement of earth line resistance - measurement of voltage and current - inspection of tension consistency with +/- 1530 V - pressure check of heating element at 300 bar - visual and functional check as per the inspection sheet provided - exhaust fume analysis (see test strips provided) Guidelines for liquid sprayers...
  • Page 20 Description of function - Troubleshooting IMPORTANT!!! Always remove the plug before working on the machine! Master switch Hauptschalter Hauptsc halter P ress ure 1A Ignition “ON/OFF 1 50 1 50 10 0 10 0 20 0 20 0 ba r ba r 2 50 2 50...
  • Page 21 Description of function - Troubleshooting Cold water mode 1. Connect to water supply and determine whether the water tank fills up completely and the float valve stops. 2. Ignition (switch 1A) to OFF. 3. Main switch to ON. 4. Open high pressure gun. The pump sucks water from the water tank and moves the water through the heating coil to the lance, the pressure is increased.
  • Page 22 Description of function - Troubleshooting The thermostat with rotary switch is controlled by a thermosensor, mounted to the outlet of the heating coil. In the electro distributor box (11) mounted to the combustion unit, there is a fuse, which protects the motor (9) for the fuel pump and ventilator. If the motor is overloaded, the fuse blows.

  • Page 23: Troubleshooting

    Troubleshooting IMPORTANT!!! Always remove the plug before working on the machine! Malfunction Cause of malfunction / Trouble shooting Water supply Water tank runs over. Float valve is dirty. Float valve is defect. Water tank does not fill Water filter is dirty. completely.
  • Page 24 Troubleshooting Malfunction Cause of malfunction / Trouble shooting Machine does not start Check electricity supply. Check main switch. Check cable connections. Check board. Check pressure switch. Switch off by overcurrent release. Heating (burner) Set water temperature is reached. Fuel pump/blower operates, but burner does not heat.
  • Page 25 Troubleshooting Malfunction Cause of malfunction / Trouble shoooting Ignition does not function Check ignition cable. Charring of plug-in contacts by moisture. Cable is broken Check ignition transformer connections. Transformer is defect Ignition electrode has been falsely set or burnt up. Ventilator does not operate Blower-/fuel pump motor is defect.
  • Page 26 Guarantee Warranty This warranty covers material and/or workmanship related defects only and does not extend to ordinary wear. Machine must be operated according to enclosed operating instructions which are part of present warranty conditions. All products sold directly to private customers are warrantied for a period of 24 months, whereas the warranty period for industrial purchases is limited to 12 months.
  • Page 27 A1 Ignition transformer B1 Thermostat F1 Fuse 3.15 timelag K3 Motor contactor M1 Motor, HP pump M2 Burner motor Q1 Master switch Q2 Burner switch S1 Excess temperature release S2 Pressure switch delayed motor cut-out S3 Pressure switch burner release S4 Float switch (Fuel) S5 Waterflow detector Y1 Fuel valve...
  • Page 28 4-pole control line 4x1,0 mm² Terminal box Solenoid Screening unit valve (Fuel) Float switch (Fuel) Ignation Control transformator board Pressure switch burner release (black) Burner motor Waterflow detector...
  • Page 29 Differential pressure switch (red) Pump Motor contactor Start - Stop Overcurrent relaese Master switch Mains con- nection cable B1 Thermostat 7-pole control line 4x1,0 mm² Three-Phase motor Earth cable High pressure pump Machine frame...

  • Page 30: Complete Assembly

    Complete Assembly...
  • Page 31 Gerät mit Schlauchtrommel Hochdruckschlauch NW 8 20 m 41.083 3 O-Ring 9,3 x 2,4 Viton 13.273 1 Starlett -Pistole mit Verlängerung 12.320 2 Lanze mit Flachstrahldüse 25045 (bei therm 890) 12.392-D25045 40.1 Lanze mit Flachstrahldüse 2507 (bei therm 1160) 12.392-D25070 52524...

  • Page 32: Electronics Switchbox

    Electronics switchbox...
  • Page 33 Kränzle therm 890 / 1160 Spare parts list KRÄNZLE therm Electronics switchbox Description Qty. Ord.-No Frontplatte Elektrik 44.158 1 Frontplatte Manometer 44.043 Gummidichtung Elektrik 44.044 Kabeldurchführungsplatte 44.045 Hauptschalter 41.111 6 Dichtung für Thermostat 44.156 Klemme Wago 2,5 mm² 44.047 Erdungsklemme Wago 2,5 mm²...

  • Page 34: Water Supply

    Water supply Description Qty. Ord.-No Wassertank 44.009 Schwimmerventil 46.250 5 Anschlußstück R 3/8" IG 41.423 Einströmschlauch 44.027 O-Ring 13 x 2,6 13.272 Schlauchtülle 44.126 Überwurfmutter 41.047 Schlauchschelle 12 - 22 44.054 2 Wassereingangsschlauch 44.028 Schlauchtülle R3/8" x 13 44.029 Ermetorohr 12 mm 44.030 Ermetomutter 12 mm 40.075...

  • Page 35: Fuel Supply

    Fuel supply Description Qty. Ord.-No Deckel Brennstoffversorgung 44.011 Flansch mit Brennstoffleitungen 44.010 Gummidichtung 44.012 Schwimmerschalter 44.014 Rücklaufschlauch 44.015 Schlauchschelle 7 - 11 44.054 Einschraubwinkelverschraubung 1/4" x 6 44.062 Schraube 5,0 x 25 41.414 1 Kugelhahn 44.203 Anschlußteil Brennstofffilter 44.214 Gummidichtung 3/4" 41.047 1 Filtergrundkörper 13.301...

  • Page 36: Combustion Chamber

    Combustion chamber...
  • Page 37 Kränzle therm 890 / 1160 Spare parts list KRÄNZLE therm Combustion chamber Description Qty. Ord.-No Deckel Düsenstock 44.079 Ablaufgarnitur 44.204 Ermetowinkel 2x R1/4" IG 44.127 1 Ringmutter M 8 DIN 582 44.115 Federring A 8 44.222 Edelstahlmutter M 8 14.127 2 Tiefenanschlag 44.088...
  • Page 38 Combustion chamber...
  • Page 39 44.171 Mutter 44.172 Edelstahlmutter M 8 14.127 2 Federring A 8 44.222 Heizschlange 44.226 Flammprallplatte Edelstahl 44.224 Isolationsplatte 44.223 Heating coil with inner mantle 44.064 Combustion chamber compl. for therm 890 44.099-890 Combustion chamber compl. for therm 1160 44.099-1160 3333...

  • Page 40: Unloader And Pressure Switch

    Unloader and pressure switch Description Qty. Order No. Valve housing compl. with pressure switch mech., 40.515 1 Pos. 5-59, 73, 74 Guide piston compl. w. hand wheel 44.209 Pos. 5, 14-25 Pressure switch (black) compl. with cable 0,59 m 44.120 Pos.
  • Page 41 Kränzle therm 890 / 1160 Description Qty. Order No. O-Ring 16 x 2 13.150 O-Ring 11 x 1,44 12.256 Edelstahlsitz 14.118 Sicherungsring 13.147 Edelstahlkugel 8,5 mm 13.148 Edelstahlfeder 14.119 Verschlussschraube 14.113 Steuerkolben 14.134 Parbaks 16 mm 13.159 Parbaks 8 mm 14.123...
  • Page 42 Terminal box and transformer Description Qty. Order No. Konsole mit integr. Klemmkasten 44.067 1 Transformator 230 V / 50 Hz 44.074 Kunststoffschraube 4,0 x 25 43.425 Deckel für Klemmkasten 44.075 2 Hutschiene für Verteilerkasten 44.125 Durchgangsklemme grau 44.047 Durchgangsklemme grün/gelb 44.048 Querbrücker 24 A 44.047 1...
  • Page 43 Gummidämpfer 15 x 15 43.419 Ansaugschlauch 44.096 Saugglocke mit Sieb 15.038 5 Suction hose compl. for therm 890 44.096 2 Pos. 14, 28, 33, 34, 36, 37 Suction hose compl. for therm 1160 44.096 3 Pos. 14, 28, 33, 34, 36, 37 Motor-Pump compl.
  • Page 44 Safety valve for heating coil Safety valve for heating coil (Adjustment must be approx. 15% above the operating pressure) Description Qty. Order No. Ventilkörper 14.145 Ermetoverschraubung R 3/8" x 12 mm 40.076 Ausgangsteil 14.115 2 Ermetoverschraubung R1/4" x 6 mm 44.175 Stopfen R1/4"...
  • Page 45 Waterflow detector Description Qty. Order No. Hochdruckschlauch 260 mm 44.093 1 Winkelverschraubung 12L x 12L 42.630 Grundkörper Strömungswächter 12.601 Strömungskörper 12.602 Abdeckung 12.603 Schraube M 4 x 10 43.470 Eingangsteil 3/8“ x 12 mit Mutter und Schneidring 12.604 Magnetschalter 40.594 Waterflow detector compl.

  • Page 46: Valve Housing

    Valve housing Description Qty. Order No. Ventilgehäuse 40.503 4 O-Ring 18 x 2 40.016 Ein- / Auslaßventil 42.024 O-Ring 21 x 2 42.025 Ventilstopfen 42.026 Ventilstopfen mit R 1/4" IG 42.026 2 Sicherungsring 40.032 Innensechskantschraube M 12 x 45 40.504 Saugzapfen Chemie 44.189 Schlauchschelle 10 - 16...
  • Page 47 Transmission unit (pump) Description Qty. Order No. Ölgehäuse mit Öldichtungen 40.501 Innensechskantschraube M 8 x 25 40.053 Sicherungsscheibe 40.054 Flachdichtung 40.511 Öldichtung 20 x 38 x 7 40.044 1 Wellenscheibe 40.043 Axial-Rollenkäfig 40.040 AS-Scheibe 40.041 Swash plate 9,5° for 890 40.042 1-9,5 11.1 Swash plate 12°...

  • Page 48: Pump Motor

    Pump motor Description Qty. Order No. Stator 112 5,5 kW 400V / 50Hz 40.540 A-Lager Flansch 40.530 Rotor 112 400V / 50Hz 40.531 Lüfterrad BG112 40.532 Lüfterhaube BG 112 40.533 Klemmkasten 40.534 Flachdichtung 43.030 Lüsterklemme 2,5 mm² 4-polig 43.031 1 PG-Verschraubung PG 13,5 40.539 Kegelrollenlager 31306...

  • Page 49: Fuel Pump

    Fuel pump Description Qty. Order No. Einschraubwinkel R1/4" AG x 10L 40.121 1 Brennstoffpumpe mit Magnetventil 44.073 Brennstoffmanometer 0-15 bar R1/8" 44.082 Magnet für Magnetventil 44.251 1 Magnetventil 44.251 Schlauchtülle 1/4" x 6 44.053 Winkeleinschraubverschraubung 1/8" x 6 44.110 1 Winkeleinschraubverschraubung 1/4“...
  • Page 50 Hose drum (Special accessory) Upgrade kit: 44.152...
  • Page 51 Spare parts list KRÄNZLE therm Hose drum Description Qty. Order No. Description Qty. Order No. Seitenschale Schlauchführung 40.302 Haltebügel 44.143 Seitenschale Wasserführung 40.301 Gummistopfen 40.208 1 Trommel Unterteil 40.304 Schloßschraube M 8 x 40 44.159 Trommel Oberteil 40.303 Elastic-Stop-Mutter M 8 41.410 Innensechskantschraube M 4 x 25 40.313...
  • Page 52 26.002 Rohr 500 mm; bds. R1/4" 12.385 1 ST 30 Nippel M 22 x 1,5 / R1/4" m. ISK 13.370 Flat jet nozzle 25045 (therm 890) D25045 54.1 Flat jet nozzle 2507 (therm 1160) D2507 Starlet-Gun compl. with prolongation Pos. 1-24 12.320 2...
  • Page 53 Water intake filter EEEEEE Description Qty. Order No. Filtergrundkörper 13.301 Filterbecher 13.302 Siebkörper 13.304 Gummidichtung 13.303 Gummidichtung 3/4" 41.047 1 Eingangsteil beids. 3/4" AG 13.305 Anschlußteil 13.306 O-Ring 14 x 2 43.445 Tülle 13.307 O-Ring 13 x 2,6 13.272 Überwurfmutter 41.047 Filter complete 13.300 3...

  • Page 54: Pipeline Plan

    Pipeline plan High pressure connection Safety valve S 250 Water inlet Safety valve, number 5 must be set approx. 15 % higher than the unloader valve on the HP pump 1 Float valve, water inlet 5 Safety valve for heating coil 2 Water tank 6 Excess pressure line, safety valve 3 Control valve, detergent...

  • Page 55: Ec Declaration Of Conformity

    Nettoyeurs À Haute Pression I. Kränzle GmbH Elpke 97 . 33605 Bielefeld EC declaration of conformity We hereby declare, Kränzle therm 890 that the high-pressure models: Kränzle therm 1160 (techn. documentation available from): Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str. 20, 89257 Illertissen...

  • Page 56: Inspection Sheet

    Inspection sheet Customer:____________________ Mixing unit: Number of slots: Bore diam.: 25mm All lines connected Hose clamps tight Screws all installed and tightened Ignition cable plugged in Visual check carried out Brake function checked Leak test: Water tank filled and checked Water inlet checked for tightness Float valve function checked Machine checked for tightness under pressure...
  • Page 57 Kränzle therm 890 / 1160 Burner nozzle checked: Thermostat function checked Burner function checked: Water temperature reached: °C 70 72 74 76 78 80 82 84 86 88 90 Fuel pressure: 8 8,5 9 9,5 10 10,5 11,5 Measured smoke...

  • Page 58: Inspection Report For Hp Cleaners

    Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Owner: _____________________ Type: therm 890/1160 Built: ________ Address: _____________________ Serial no.: _______________________ _____________________ Rep.-order-no.: ___________________ - r i .
  • Page 59 Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Owner: _____________________ Type: therm 890/1160 Built: ________ Address: _____________________ Serial no.: _______________________ _____________________ Rep.-order-no.: ___________________ - r i .
  • Page 60 Reprint only allowed with the authorization of As date of 08. 09. 2005...

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Therm 11602175

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