Kranzle Profi 160 TST Operating Manual
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Kranzle Profi 160 TST Operating Manual

High-pressure cleaner
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O p e r a t i n g m a n u a l
H i g h - p r e s s u r e c l e a n e r
Read and conform safety instructions before use !
- GB -

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Summary of Contents for Kranzle Profi 160 TST

  • Page 1 O p e r a t i n g m a n u a l H i g h - p r e s s u r e c l e a n e r Read and conform safety instructions before use ! - GB -...
  • Page 2 Description Kränzle Profi 160 TS T, Profi 195 TS T, Profi 175 TS T, Profi 15/120 TS T Ergonomically shaped handle Cable reel with 5 m cable Receptacle for gun with spray lance (during breaks) Generously dimensioned hose drum with 15 m steel-weave high- pressure hose Hand crank, tiltable Water inlet...

  • Page 3: Table Of Contents

    Page Contents Seite Description of appliance Contents Technical data Overview “This is what you have purchased” General rules Safety precautions – accident prevention Extremely important: Water connection – electrical connection Kränzle- technology Water and cleaning system Lance and spray gun Pressure control valve –...
  • Page 4 Tecnical data Kränzle Profi 160 TS T Kränzle Profi 195 TS T Operating press. continuously adj. 10 - 140 bar 10 - 170 bar Nozzle size 25042 25030 Permissible overpressure 160 bar 195 bar Water output at 1,400 r.p.m. 11 l/min at 1,400 r.p.m.
  • Page 5 Kränzle Profi 175 TS T Kränzle Profi 15/120 TS T Operating press. continuously adj. 10 - 150 bar 10 - 120 bar Nozzle size 25042 2507 Permissible overpressure 175 bar 135 bar Water output at 1,400 r.p.m. 12 l/min at 1,400 r.p.m. 15 l/min Water inlet temperature max.
  • Page 6 This is what you have purchased Kränzle high-pressure cleaner Profi with hose drum and 15 m steal weave high-pressure hose NW 6 Safety spray gun with insulated handle and screw connection Dirtkiller lance Washing lance with new Kränzle knife jet nozzle .

  • Page 7: General Rules

    General rules Range of application Use machines for cleaning tasks with high-pressure water jet and detergents or with high-pressure water jet without detergents only. Inspections The machine must be inspected according to the “Guidelines for Liquid Spray Devices” at least once every 12 months by a qualified person, to ensure that continued safe operation is guaranteed.

  • Page 8: Technical Data

    Safety precautions Bear in mind that during cleaning tasks with a high-pressure water jet a significant recoil at the lance arises (see technical data on page 4). Apply the safety catch on the spray gun after each use, in order to prevent unintentional spraying! Always aim the underbody lance! Bear in mind when using a curved or angled spraying...
  • Page 9 Safety precautions – This is prohibited! Never direct the water jet at people or animals! Only use power cables which are in perfect working order! Do not damage the power cable or repair it incorrectly! Never pull the high pressure hose if it has formed kinks or “nooses”! Never pull the hose over sharp edges!
  • Page 10 Please note - important! Lack of water Lack of water occurs more often than you probably believe. The more powerful a high-cleaner is the greater is the danger that a lack of water occurs. If there is only an insufficient amount of water available, cavitation arises inside the pump, which is normally noticed too late or even not at all..

  • Page 11: Electrical Connection

    Insufficient quantity of electricity If there are too many collectors in your proximity connected to the network at the same time, the available voltage and the current intensity may decline. Consequent- ly the motor of the high-pressure cleaner does not start or even blows. The power supply may also be insufficient if the power cable is too long or too thin.

  • Page 12: Water And Cleaning System

    Kränzle technology Water and Cleaning System Water can be connected at mains pressure to the high pressure pump or it can be sucked directly from a storage tank. The water is then forced under pressure by the high pressure pump to the lance. The high pressure jet is formed by the nozzle at the end of the lance.

  • Page 13: High Pressure Hose And Spray Device

    Motor protection switch The motor is protected from overload by a motor protection switch, which cuts out the motor in the event of overload. However should the switch trip frequently, the cause of the malfunction should be located and rectified (see page 9). Replacements and inspection work should only be performed by qualified persons when the machine is disconnected from the power supply, i.e.

  • Page 14: Putting Into Operation

    Putting into operation Move high-pressure cleaner to the job site. The Kränzle Professionals are movable machines with sturdy trolleys ideally suited for difficult terrain and stairs . Setting up – Location Neither set up or operate the machine in rooms where there is a risk of fire or explosion nor put it into puddles.
  • Page 15 Push on lance or Dirtkiller lance to gun. Screw together lance and gun. Push on HP hose to gun. Screw together HP hose and gun. Bleed machine: Open and close gun several times. Put HP cleaner into horizontal position. These machines must be operated in horizontal position! Unwind HP hose from hose drum without kinks and nooses.
  • Page 16 Putting into operation Connect to circuit. Kränzle Profi 160 TS T + 195 TS T: 230 Volt, 50 Hz. Kränzle Profi 175 TS T + 15/120 TS T: 400 Volt, 50 Hz. The socket must be protected with a 16A delay action fuse on the mains side.

  • Page 17: Direct Suction

    Direct suction Sucking in water from ponds, rain butts etc. Due the suction capacity of its pump (up to 2.5 m suction height) this high-pressure cleaner can suck in water for cleaning purposes from separate containers or ponds. In this case the water tank has to be disassembled. Tip the water tank Draw water tank from machine Mount suction hose with suction filter...
  • Page 18 Suction of detergents with detergent supply from the suction side: Detergent injection on the pressur side, as you probably know it from other HP cleaners, consume approx. 30 % of the cleaning energy, no matter if they are used or not. Due to the water tank fitted to the Kränzle Professional cleaners it is now possible to directly suck the detergent into the pump thus reducing output loss and increasing the efficency considerably.
  • Page 19 To shut down the pump Switch off the machine 02. Cut off the water supply 03. Open the spray gun briefly until the pressure is released 4. Apply the safety catch on the spray gun 05. Remove the water hose and spray gun 06.
  • Page 20 Small repairs - do it yourself No water from the nozzle but the gauge shows full pressure: Most likely the nozzle is blocked. The pressure gauge shows full pressure, but from the nozzle comes only little water or no water at all. (Inside the pressure gauge is no water but a filling with glycol to damp the vibration of the pointer.)
  • Page 21 Small repairs - do it yourself Pressure gauge shows little pressure, the water from the nozzle comes in squirts: Most likely the valves are soiled. The pressure gauge shows little pressure despite fully turned up pressure regulation. The water from the lance comes in squirts.
  • Page 22 Inspection report for HP cleaners Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seal: Order.no..UVV200106 Owner: Type:...
  • Page 23 Inspection report for HP cleaners Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seal: Order.no..UVV200106 Owner: Type:...
  • Page 24 Inspection report for HP cleaners Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle-Prüfsiegelmarken: Best.-Nr.UVV200106 Owner: Type:...
  • Page 25 Inspection report for HP cleaners Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle-Prüfsiegelmarken: Best.-Nr.UVV200106 Owner: Type:...
  • Page 26 EC declaration of conformity Hereby we declare that: Kränzle Profi 160 TS T, Kränzle Profi 195 TS T, Kränzle Profi 175 TS T, Kränzle Profi 15/120 TS T technical specifications available from: Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str. 20, 89257 Illertissen comply with the following guidelines and their amendments for high-pressure machinery directive 89/392/EEC,...

  • Page 27: Guarantee

    Guarantee The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee. The instructions in our operating manual must be complied with.. The operating instructions form part of the guarantee. For high-pressure cleaners sold to the user the guarantee period is 24 month. For high-pressure cleaners sold for industrial use the guarantee period is 12 month.
  • Page 28 Versatile due to Kränzle accessories Rotating washing brush with 400 mm extension, Order no. 41 050 1 Underbody lance with 800 mm extension, Order no. 41 075 Tube cleaning hose with nozzle, 10 m - Order no. 41 058 1 20 m - Order no.
  • Page 29 Stainless steel sludge sucker, Order no. 41 801 round cleaner ø 420 mm, Order no. 41 106 round cleaner ø 520 mm, Order no. 41 107 Sand blasting set compl up to 12 l/min, 150 bar Order no.41 068 1...

  • Page 30: Spare Parts List

    Spare parts list Kränzle Profi Complete assembly...

  • Page 31: Complete Assembly

    Complete assembly Description Qty. Ord.-No Motor-Pumpen-Einheit Profi 160 TST 43.861 Profi 195 TST 43.862 Profi 175 TST 43.863 Profi 15/120 TST 43.864 Fahrgestell 43.802 Bodenplatte für Kränzle Profi 43.814 Schraube 6,0 x 30 43.423 Schraube M 8 x 12 40.122 Luftgitter 43.803...

  • Page 32: Valve Housing

    Spare parts list Kränzle Profi Valve housing for integrated AM-pump...
  • Page 33 Valve housing for integrated AM-pump Description Qty. Ord.-No Ventilgehäuse AM- Pumpe 40.451 1 O- Ring 15 x 2 41.716 Ventile (grün) 41.715 1 O- Ring 16 x 2 13.150 Ventilstopfen 41.714 05.1 Ventilstopfen mit R1/ 4” IG 42.026 1 Innensechskantschraube M10 x 30 43.832 Sauganschluss 43.825...

  • Page 34: Unloader Valve And Pressure Switch

    Spare parts list Kränzle Profi Unloader valve and pressure switch Description Qty. Ord.-No Guide piston with handwheel 40.490 Items 5, 14-25 Repair kit pressure switch mech. 15.009 3 1 x Items 51, 1 x Items 52, 1 x Items 53, 3 x Items 54, 1 x Items 55, 1 x Items 56, 1 x Items 57, 1 x Items 58, 1 x Items 59 Pressure switch compl.
  • Page 35 Unloader valve and pressure switch Description Qty. Ord.-No O-Ring 16 x 2 13.150 O-Ring 13,94 x 2,62 42.167 O-Ring 11 x 1,44 12.256 Edelstahlsitz 14.118 Sicherungsring 13.147 Edelstahlkugel 13.148 Edelstahlfeder 14.119 Verschlussschraube 14.113 Steuerkolben 14.134 Parbaks 16 mm 13.159 Parbaks 8 mm 14.123 Spanstift 14.148...

  • Page 36: Motor

    Spare parts list Kränzle Profi Motor...
  • Page 37 43.326 E-Kasten 43.800 Kabelverschraubung PG 9 41.087 Überwurfmutter für PG 9 41.087 1 Schraube 5,0 x 20 43.018 Kränzle Profi 160 TST, 195 TST: Motorgehäuse mit Stator Wechselstrom 43.826 14.1 Kabel mit Stecker (Schuko) 41.092 Kondensator 70 µF 43.322 21.1 Blechschraube 2,9 x 16 43.036...
  • Page 38 Plunger 18mm (AM-Pumpe) 40.455 Sprengring 41.035 Wellenscheibe 40.043 Axial-Rollenkäfig 40.040 AS-Scheibe 40.041 11.1 Taumelscheibe 8,8° Profi 160 TST 40.473-8,8 11.2 Taumelscheibe 7,1° Profi 195 TST 40.473-7,1 11.3 Taumelscheibe 9,5° Profi 175 TST 40.473-9,5 11.4 Taumelscheibe 12,25° Profi 15/120 TST 40.473-12,25 Schraube DIN912 M 8 x 30 41.036 3...

  • Page 39: Hose Drum

    Hose drum Description Qty. Ord.-No Seitenschale 46.201 Trommelteil 46.202 Kunststoffschraube 5,0 x 20 43.018 Antriebswelle 43.831 Abdeckhülse 43.823 Lagerklotz links 43.810 Schraube 6,0 x 30 43.423 Lagerklotz rechts 43.811 Verbindungsrohr 43.824 Welle Wasserführung 43.816 Handkurbel 40.320 0 Wellensicherungsring 22 mm 40.117 O-Ring 9,3 x 2,4 13.273...

  • Page 40: Gun With Lance

    41.527 1 ST 30 Nippel M 22 x 1,5 / M12x1 m. ISK 13.363 Flachstrahldüse 20030 (Profi 195 TST) M20030 54.1 Flachstrahldüse 20042 (Profi 160 TST, 175 TST)) M20042 54.2 Flachstrahldüse 25070 (Profi 15/120 TST) D25070 Aluminium-Dichtring 8,3x11,3x2 13.275 1 Rep.-Kit...

  • Page 41: Dirtkiller With Lance

    Dirtkiller with lance Description Qty. Ord.-No Sprühkörper 41.520 O-Ring 6,88 x 1,68 41.521 Düsensitz 41.522 Düse 045 (160 TST, 175 TST) 41.523 Düse 035 (195 TST) 41.523 1 Düse 07 (15/120 TST) 41.523 2 Stabilisator 41.524 O-Ring 40.016 1 Sprühstopfen 41.526 Rohr 500 mm 2x M 12 x 1 41.527 1...

  • Page 42: Wiring Diagrams

    Wiring diagram Kränzle Profi 160 TS T, Kränzle Profi 195 TS T, 230 V, 50 Hz On-Off switch with 14.5 Ampere overload protection Pressure switch Pump motor Inlet line via3 x 1,5 mm 230 V / 50 Hz 230 V / 50 Hz...
  • Page 43 Wiring diagram Kränzle Profi 175 TS T, Kränzle Profi 15/120 TS T, 400 V, 50 Hz On-Off switch with 8.5 Ampere overload protection Contactor Excess current release Pressure switch Inlet line viaCEE 4 x 1,5 Pump motor 3 x 400 V / 50 Hz 400 V / 50 Hz...
  • Page 44 K r ä n z l e - w e l t w e i t : Te c h n i s c h e P e r f e k t i o n i n B e s t f o r m . I .

This manual is also suitable for:

Profi 195 tstProfi 175 tstProfi 160 ts tProfi 15/120 tst

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