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Oriental motor BLV Series Operating Manual

Oriental motor BLV Series Operating Manual

Brushless motor and driver package
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O P E R A T I N G M A N U A L
Brushless Motor and Driver Package
BLV Series
Introduction
„ Before using the product
Only qualified personnel of electrical and mechanical engineering should
work with the product. Use the product correctly after thoroughly reading the
"Safety precautions." In addition, be sure to observe the contents described in
warning, caution, and note in this manual.
The product described in this manual has been designed and manufactured
for use in general industrial machinery, and must not be used for any other
purpose. For the power supply, use a DC power supply with reinforced
insulation on its primary and secondary sides. Oriental Motor Co., Ltd. is not
responsible for any damage caused through failure to observe this warning.
„ Operating manuals for the BLV Series
Operating manuals for the BLV Series are listed below. Read the manuals
carefully before using your BLV Series unit.
• • BLV Series OPERATING MANUAL (This document)
This manual explains the motor and driver functions as well as installation
method, and others.
• • BLV Series USER MANUAL Basic Function
This manual explains the motor and driver functions, installation and
connection methods, operations using the support software MEXE02 or data
setter OPX-2A, as well as troubleshooting and others.
• • BLV Series USER MANUAL RS-485 Communication Mode
This manual explains how to control the motor via RS-485 communication.
The USER MANUAL (Basic Function, RS-485 Communication Mode) does
not come the product. For details, contact your nearest Oriental Motor sales
office or download from Oriental Motor Website Download Page.
„ CE Marking
This product has been certified under the CE Marking requirements (EMC
Directive) based on the EN Standard. Because the input power supply voltage
of this product is 24 VDC/48 VDC, it is not subject to the Low Voltage
Directive. However, install and connect this product as follows.
• • Installation conditions
Motor and driver are to be used as a component within other equipment.
Overvoltage category: I
• • EMC Directive
Refer to USER MANUAL Basic Function for installation method.
„ Republic of Korea, Radio Waves Act.
KC Mark is affixed to this product under the Radio Waves Act, the republic
of Korea.
„ RoHS Directive
The products do not contain the substances exceeding the restriction values of
RoHS Directive (2011/65/EU).
Safety precautions
The precautions described below are intended to prevent danger or injury to
the user and other personnel through safe, correct use of the product. Use the
product only after carefully reading and fully understanding these instructions.
Handling the product without observing the
WARNING
instructions that accompany a "WARNING"
symbol may result in serious injury or death.
Handling the product without observing the
CAUTION
instructions that accompany a "CAUTION"
symbol may result in injury or property damage.
The items under this heading contain important
Note
handling instructions that the user should observe
to ensure safe use of the product.
HM-5112-6
Pollution degree: 2
Thank you for purchasing an Oriental Motor product.
This Operating Manual describes product handling procedures and
safety precautions.
• Please read it thoroughly to ensure safe operation.
• Always keep the manual where it is readily available.
• Do not use the product in explosive or corrosive environments, in the
presence of flammable gases, locations subjected to splashing water, or
near combustibles. Doing so may cause fire, electric shock or injury.
• Only qualified and educated personnel should be allowed to perform
installation, connection, operation and inspection/troubleshooting of the
product. Handling by unqualified personnel may result in fire, electric
shock, injury or damage to equipment.
• Do not transport, install the product, perform connections or inspections
when the power is on. Always turn the power off before carrying out these
operations. Doing so may result in electric shock or damage to equipment.
• Do not use a standard type product in vertical drive such as elevating
equipment. If the driver's protection function is activated, the motor will stop
and the moving part may drop, thereby causing injury or equipment damage.
• Do not use the brake mechanism of the motor with electromagnetic brake as
a safety brake. It is intended to hold the movable parts and motor position.
This caution is to avoid personal injury or damage to the equipment.
• When the driver's protection function is triggered, first remove the cause
and then clear the protection function. Continuing the operation without
removing the cause of the problem may cause malfunction of the motor and
driver, leading to injury or damage to equipment.
• Install the motor, gearhead and driver in an enclosure. Failure to do so may
result in electric shock or injury.
• Keep the driver's input-power voltage within the specified range to avoid fire
or electric shock.
• For the power supply, use a DC power supply with reinforced insulation on
its primary and secondary sides. Failure to do so may cause electric shock.
• Securely connect the cables in accordance with the connection examples.
Failure to do so may result in fire or electric shock.
• Do not forcibly bend, pull or pinch the cable. Doing so may result in fire,
electric shock or damage to equipment.
• Do not machine or modify the motor cable or connection cable. Doing so
may result in fire, electric shock or damage to equipment.
• Be sure to observe the specified cable sizes. Use of unspecified cable sizes
may result in fire or electric shock.
• Observe the specified screw tightening torque when connecting terminals to
the connector. Failure to do so may result in fire or equipment damage.
• Use a motor, gearhead, and driver only in the specified combination. Failure
to do so may result in fire, electric shock or damage to equipment.
• When the electromagnetic brake motor is used in an application of vertical
drive such as elevating equipment, operate it after checking the condition of
a load sufficiently so that a load in excess of the rated torque is not applied
or a small value is not set in the torque limiting value. Failure to do so may
result in injury or damage to equipment.
• Always turn off the power before performing maintenance/inspection.
Failure to do so may result in injury.
• Do not touch the motor or driver when conducting the insulation resistance
measurement or dielectric strength test. Accidental contact may result in
electric shock.
• Regularly check the openings in the driver for accumulated dust.
Accumulated dust may cause fire.
• Do not disassemble or modify the motor, gearhead and driver. Doing so may
result in injury or damage to equipment. Refer all such internal inspections and
repairs to the branch or sales office from which you purchased the product.
• Do not use the motor, gearhead and driver beyond the specifications. Doing
so may result in electric shock, injury or damage to equipment.
• Keep your fingers and objects out of the openings in the driver, or fire,
electric shock or injury may result.
• Do not touch the motor, gearhead or driver while operating or immediately
after stopping. The surface of the motor, gearhead or driver may be hot and
cause a skin burn(s).
WARNING
CAUTION
1

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Summary of Contents for Oriental motor BLV Series

  • Page 1 For the power supply, use a DC power supply with reinforced • Do not transport, install the product, perform connections or inspections insulation on its primary and secondary sides. Oriental Motor Co., Ltd. is not when the power is on. Always turn the power off before carrying out these responsible for any damage caused through failure to observe this warning.
  • Page 2: Precautions For Use

    „ If the protective function for the power supply or driver is activated, contact your nearest Oriental Motor sales office. Verify the model number of the purchased unit against the number shown on the package label. Check the model number of the motor and driver against •...
  • Page 3 z Electromagnetic brake type Name Description Use this connector when using an external • • Combination type parallel shaft gearhead I/O signal connector control device (programmable controller) [CN4] Gearhead or inputting a operation command. Unit model Motor model Driver model model Select the setting of the speed response, BLV620KMS-„...
  • Page 4 „ Installing the combination type „ • Do not forcibly assemble the motor and gearhead. Also, Note do not let metal objects or other foreign matter enter the Safety cover mounting screw gearhead. The pinion or gear of the motor output shaft may be damaged, resulting in noise or shorter service life.
  • Page 5 „ Installing a load of the combination type parallel „ z Stepped load shaft Install each hexagonal socket head screw over a retaining ring, spacer, flat gearhead or round shaft type washer and spring washer and securely affix the ring. When installing a load on the motor or the gearhead, align the center of the motor output shaft or the gearhead output shaft with the center of the load shaft.
  • Page 6 z Combination type hollow shaft flat gearhead z Installing with screws Affix the driver through the mounting holes using two screws (M4: not included). Distance from gearhead mounting Permissible surface and permissible radial load* When mounting in vertical direction [Unit: mm (in.)] Gear ratio axial load [N (lb.)]...
  • Page 7: Connecting Method

    Connection „ Connection example (Sink logic) „ Driver DC power supply BLV620: 24 VDC±10% BLV640: 48 VDC±10% +15 V 3.3 kΩ Motor power connector Motor signal connector STOP-MODE Electromagnetic brake connector ALARM-RESET MB-FREE ∗1 SPEED-OUT BLV620: 30 VDC or less IN-COM 10 mA or less IN-COM...
  • Page 8 MECHATROLINK is a registered trademark of the MECHATROLINK „ Basic operation „ Members Association. With the BLV Series, you can perform following operations. Refer to USER EtherCAT® is registered trademark and patented technology, licensed by MANUAL Basic Function for details. Beckhoff Automation GmbH, Germany.

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