Oriental motor BLV Series User Manual

Oriental motor BLV Series User Manual

Brushless motor and driver package standard type, electromagnetic brake type
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Brushless Motor and Driver Package
BLV Series
Standard Type, Electromagnetic Brake Type
USER MANUAL (RS-485 Communication Mode)
Thank you for purchasing an Oriental Motor product.
This Manual describes product handling procedures and safety precautions.
• Please read it thoroughly to ensure safe operation.
• Always keep the manual where it is readily available.

Table of contents

1 Introduction ..............................................................2
2 Safety precautions ..................................................3
3 Precautions for use .................................................5
4.1 Guidance ...........................................................................6
4.2 Communication specifications .................................9
4.3 Setting of switches ........................................................9
cable ................................................................................ 11
4.6 Setting of RS-485 communication ........................ 12
4.7 Communication mode .............................................. 12
4.8 Communication timing ............................................ 13
4.9 Message.......................................................................... 13
4.10 Function code .............................................................. 16
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„ Writing to a holding register (06h) ..............................17
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„ Diagnosis (08h) ...................................................................17
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4.11 Register address list ................................................... 19
„ Operation commands ......................................................19
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„ Maintenance commands ................................................21
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„ Monitor commands ..........................................................22
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[I/O function (Direct I/O)] ................................................29
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[I/O function (Remote I/O)] ...........................................30
4.12 Group send .................................................................... 32
4.14 Timing charts ................................................................ 34
errors ........................................................................ 35
5.1 Alarms ............................................................................. 35
5.2 Warnings ........................................................................ 37
5.3 Communication errors .............................................. 38
HM-5114-7

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Summary of Contents for Oriental motor BLV Series

  • Page 1: Table Of Contents

    HM-5114-7 Brushless Motor and Driver Package BLV Series Standard Type, Electromagnetic Brake Type USER MANUAL (RS-485 Communication Mode) Thank you for purchasing an Oriental Motor product. This Manual describes product handling procedures and safety precautions. • Please read it thoroughly to ensure safe operation.
  • Page 2: Introduction

    Oriental Motor Co., Ltd. is not responsible for any compensation for damage caused through failure to observe this warning. „ Operating manuals for the BLV Series „ For operating manuals not included with the product, contact your nearest Oriental Motor sales office or download from Oriental Motor Website Download Page.
  • Page 3: Safety Precautions

    Safety precautions 2 Safety precautions The precautions described below are intended to ensure the safe and correct use of the product, and to prevent the user and other personnel from exposure to the risk of injury. Use the product only after carefully reading and fully understanding these instructions.
  • Page 4 Safety precautions CAUTION • Do not use the motor, gearhead and driver beyond the specifications. Doing so may result in electric shock, injury or equipment damage. • Keep your fingers and objects out of the openings in the driver. Failure to do so may result in fire, electric shock or injury.
  • Page 5: Precautions For Use

    Precautions for use 3 Precautions for use This section covers restrictions and requirements the user should consider when using the BLV Series. • Regeneration energy When the motor is used in operation such as vertical drive (gravitational operation) or sudden accelerating/ decelerating of an inertia body, regeneration energy may generate.
  • Page 6: Method Of Control Via Modbus Protocol

    Modbus communication is based on the single-master/multiple-slave method. Only the master can issue a query (command). Each slave executes the requested process and returns a response message. 4.1 Guidance If you are new to the BLV Series products, read this section to understand the operating methods along with the operation flow. Note Before operating the motor, check the surrounding conditions to ensure safety.
  • Page 7 Method of control via Modbus protocol STEP 2 Set the switches Set SW2. Check Set the switches No.1 to No.3: RS-485 transmission rate No.5: Protocol No.7: Termination resistor No.8: Address number Set address number. Check Set the switch STEP 3 Turn on the power and set the parameters Set the following RS-485 communication parameters...
  • Page 8 Method of control via Modbus protocol STEP 4 Cycle the power Parameters for "communication parity," "communication stop bit" and "transmission waiting time" will be enabled after the power is cycled. STEP 5 Operate the motor Programmable controller or master device Set the rotation speed using the internal potentiometer.
  • Page 9: Communication Specifications

    Method of control via Modbus protocol 4.2 Communication specifications In conformance with EIA-485 Electrical characteristics Use a twisted pair cable (TIA/EIA-568B CAT5e or higher is recommended) and keep the total wiring distance including extension to 50 m (164 ft.) or less. Transmission mode Half duplex Transmission rate...
  • Page 10: Connecting The Control Power Supply

    Method of control via Modbus protocol „ Transmission rate „ Set the transmission rate using Nos. 1 to 3 of the communication function switch (SW2). The transmission rate to be set should be the same as the transmission rate of the master device. Factory setting All OFF (9600 bps) SW2-No.3 SW2-No.2...
  • Page 11: Connecting The Rs-485 Communication

    Method of control via Modbus protocol 4.5 Connecting the RS-485 communication cable Connect the RS-485 communication cable to the CN5 or CN6 on the driver. The vacant connector can be used to connect a different driver. Use a commercial LAN cable to link drivers. •...
  • Page 12: Setting Of Rs-485 Communication

    Method of control via Modbus protocol Master device RS-485 Driver 1 ∗1 SW2-No.7 120 Ω 0 V ∗3 Driver 2 SW2-No.7 120 Ω 0 V ∗3 Driver 31 SW2-No.7 ∗2 120 Ω *1 Termination resistor 120 Ω *2 Turn the termination resistor (SW2-No.7) ON. *3 The GND line is used in common with the main power supply input terminal (CN1) and control 0 V ∗3...
  • Page 13: Communication Timing

    If the slave address is set to “0, ” the master can send a query to all slaves (broadcast mode). • Function code The function codes and message lengths supported by the BLV Series driver are as follows. Message length (byte)
  • Page 14 Method of control via Modbus protocol • Error check In the Modbus RTU mode, error checks are based on the CRC-16 method. The slave calculates a CRC-16 of each received message and compares the result against the error check value included in the message. If the calculated CRC-16 value matches the error check value, the slave determines that the message is normal.
  • Page 15 Method of control via Modbus protocol • Exception response An exception response is returned if the slave cannot execute the process requested by the query. Appended to this response is an exception code indicating why the process cannot be executed. The message structure of exception response is as follows.
  • Page 16: Function Code

    Method of control via Modbus protocol 4.10 Function code „ Reading from a holding register(s) (03h) This function code is used to read a register (16 bits). Up to 16 successive registers (16×16 bits) can be read. Read the upper and lower data at the same time. If they are not read at the same time, the value may be invalid. If multiple holding registers are read, they are read in order of register addresses.
  • Page 17: X84; Writing To A Holding Register (06H)

    Method of control via Modbus protocol „ Writing to a holding register (06h) This function code is used to write data to a specified register address. However, since the result combining the upper and lower may be outside the data range, write the upper and lower at the same time using the "Writing to multiple holding registers (10h)."...
  • Page 18: X84; Writing To Multiple Holding Registers (10H)

    Method of control via Modbus protocol „ Writing to multiple holding registers (10h) This function code is used to write data to multiple successive registers. Up to 16 registers can be written. Write the data to the upper and lower at the same time. If not, an invalid value may be written. Registers are written in order of register addresses.
  • Page 19: Register Address List

    Method of control via Modbus protocol 4.11 Register address list All data used by the driver is 32-bit wide. The register for the Modbus protocol is 16-bit wide, and one data is described by two registers. Since the address assignment is big endian, the even number addresses become the upper and the odd number addresses become the lower.
  • Page 20 0: Within the speed attainment band or less than the value set in the “Rotation speed attainment 1: Outside the speed attainment band band” parameter. Output when the BLV Series driver is in an internal processing 0: No internal processing S-BSY state.
  • Page 21: X84; Maintenance Commands

    Method of control via Modbus protocol „ Maintenance commands These commands are used to reset alarms and warnings. They are also used to execute the batch processing for the non-volatile memory. All commands can be read and written (READ/WRITE). They are executed when written from 0 to 1. Register address Setting Name...
  • Page 22: X84; Monitor Commands

    Method of control via Modbus protocol „ Monitor commands „ These commands are used to monitor the operating speed or the alarm and warning histories. All commands can be read (READ). Register address Name Description Output range 0080h Present alarm (upper) Monitors the alarm code presently generated.
  • Page 23 Method of control via Modbus protocol Register address Name Description Output range 00B2h Communication error code history 3 (upper) 00B3h Communication error code history 3 (lower) 00B4h Communication error code history 4 (upper) 00B5h Communication error code history 4 (lower) 00B6h Communication error code history 5 (upper) 00B7h Communication error code history 5 (lower) 00B8h Communication error code history 6 (upper)
  • Page 24: X84; Parameter R/W Commands [Operation Data]

    Method of control via Modbus protocol Direct I/O and electromagnetic brake status (00D4h, 00D5h) Address (Hex) bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0 Upper − − − − − − − 00D4h Lower − − − − − − Upper −...
  • Page 25 Method of control via Modbus protocol Register address Setting Initial Name Setting range Update * unit value 1664 0680h Deceleration time No.0 (upper) 1665 0681h Deceleration time No.0 (lower) 1666 0682h Deceleration time No.1 (upper) 1667 0683h Deceleration time No.1 (lower) 1668 0684h Deceleration time No.2 (upper) 1669...
  • Page 26: X84; Parameter R/W Commands [User Parameters]

    Method of control via Modbus protocol „ Parameter R/W commands [User parameters] „ Register address Setting Initial Name Description Setting range Update * unit value 0286h JOG operating speed (upper) Sets the rotation speed of JOG 0 r/min, and 80 operation.
  • Page 27 Method of control via Modbus protocol • Operation data setting using analog input signal selection The setting method of operation data can be changed using the "Analog input signal selection" parameter. Combinations of the mode number and analog setting/digital setting are shown in the table below. Others except the following combinations are not available to be set.
  • Page 28: X84; Parameters R/W Commands [Alarm, Warning]

    Method of control via Modbus protocol „ Parameters R/W commands [Alarm, warning] „ Register address Setting Initial Update Name Description Setting range unit value Undervoltage warning 24 VDC 0348h level (upper) Sets the warning level for the undervoltage type: 216 0 to 480 (1=0.1 V) of the main power supply.
  • Page 29: X84; Parameter R/W Commands [Data Setter]

    (upper) Selects the initial screen when 1: Conveyor transfer speed the power is supplied to the 2: Load factor Data setter initial BLV Series driver. 3: Operation data number 4321 10E1h display (lower) 4: Top screen of monitor mode * It indicates the timing for the data to update.
  • Page 30: X84; Parameter R/W Commands [I/O Function (Remote I/O)]

    Method of control via Modbus protocol „ Parameter R/W commands [I/O function (Remote I/O)] Register address Name Setting range Initial value Update *1 4448 1160h NET-IN0 input function selection (upper) 4449 1161h NET-IN0 input function selection (lower) 4450 1162h NET-IN1 input function selection (upper) 4451 1163h NET-IN1 input function selection (lower) 4452...
  • Page 31 Method of control via Modbus protocol Register address Initial Name Setting range Update *1 value 4480 1180h NET-OUT0 output function selection (upper) 4481 1181h NET-OUT0 output function selection (lower) 4482 1182h NET-OUT1 output function selection (upper) 4483 1183h NET-OUT1 output function selection (lower) 4484 1184h NET-OUT2 output function selection (upper) 4485...
  • Page 32: Group Send

    Method of control via Modbus protocol 4.12 Group send Multiple slaves are made into a group and a query is sent to all slaves in the group at once. • Group composition Query (sent to Master the parent slave) A group consists of one parent slave and child slaves and only the parent slave returns a response.
  • Page 33: Detection Of Communication Errors

    Method of control via Modbus protocol 4.13 Detection of communication errors This function detects abnormalities that may occur during RS-485 communication. The abnormalities that can be detected include communication errors, alarms and warnings. „ Communication errors „ A communication error history will be saved in the RAM. The communication error can be checked using the “Communication error history”...
  • Page 34: Timing Charts

    Method of control via Modbus protocol 4.14 Timing charts „ Communication start „ Power supply input 1 s or more ∗ Master Query Communication Response Slave * Tb2 (transmission waiting time) + C3.5 (silent interval) + command processing time „ Operation start „...
  • Page 35: Alarms, Warnings And Communication Errors

    Alarms, warnings and communication errors 5 Alarms, warnings and communication errors The driver provides alarms that are designed to protect the driver from overheating, poor connection, misoperation, etc. (protective functions), as well as warnings that are output before the corresponding alarms are generated (warning functions).
  • Page 36 Alarms, warnings and communication errors Number of Reset using Alarm times ALARM Alarm type Cause Remedial action the ALARM- code LED blinks RESET input Initialize the parameters • Stored data was damaged. using the MEXE02, OPX-2A, EEPROM error • Data became no longer writable or RS-485 communication, possible or readable.
  • Page 37: Warnings

    Alarms, warnings and communication errors „ Alarm history „ Up to 10 generated alarms are saved in the non-volatile memory in order of the latest to oldest. The alarm history saved in the non-volatile memory can be read and cleared when any of the following items is performed. •...
  • Page 38: Communication Errors

    Alarms, warnings and communication errors 5.3 Communication errors Up to 10 communication errors are saved in the RAM in order of the latest to the oldest. They can be checked via RS-485 communication. „ Communication error list „ Code Type of communication error Cause Remedial action •...
  • Page 39: Related Products (Sold Separately)

    NETC01-M3 (MECHATROLINK- Ⅲ compatible) NETC01-ECT (EtherCAT compatible) If the BLV Series is connected via the network converter when the BLV Series is used in a CC-Link system, MECHATROLINK system, or EtherCAT system, data can be sent to the driver by converting from each communication protocol to the RS-485 communication protocol.
  • Page 40 • Please contact your nearest Oriental Motor o ce for further information. Singapore Korea Technical Support Tel:(800)468-3982 Tel:1800-8420280 Tel:080-777-2042 8:30 to 5:00 , P.S.T. (M-F) A.M. P.M. www.orientalmotor.com.sg www.inaom.co.kr 7:30 to 5:00 , C.S.T. (M-F) A.M. P.M. www.orientalmotor.com Tel:1800-806161 Hong Kong Branch Tel:+55-11-3266-6018 www.orientalmotor.com.my...

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