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Toyota PZQ90-89011 Installation Manual

For toyota hilux 2011; toyota hilux 2012; toyota hilux 2013; toyota hilux 2014; toyota hilux 2015
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REAR CAMERA
INSTALLATION MANUAL
PZQ90-89011
HILUX
August 2011 Production Onwards
Installation Time Approximately 60 minutes
For August 2013 production vehicle onward requires
PZQ60-00230 harness (to be ordered separately)
Ver 5.0 10/2015

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Summary of Contents for Toyota PZQ90-89011

  • Page 1 REAR CAMERA INSTALLATION MANUAL PZQ90-89011 HILUX August 2011 Production Onwards Installation Time Approximately 60 minutes For August 2013 production vehicle onward requires PZQ60-00230 harness (to be ordered separately) Ver 5.0 10/2015...
  • Page 2  All nuts, bolts and screws removed to carry out the installation of the system must be re-installed to original vehicle specification and torque values as specified in the applicable Toyota Repair Manual. © FUJITSU TEN AUSTRALIA PTY LTD 89 COOK STREET, PORT MELBOURNE 3207, VIC All rights reserved.

  • Page 3: Table Of Contents

    Table of Contents Description Page System Parts Part Removals and Installation for Hilux Single Cab (Aug 2015 production onward) 5-12 Part Removals and Installation for Hilux Double Cab (Aug 2015 production onward) 13-21 Part Removals and Installation for Hilux Double Cab (Aug 2015 production onward) 22-30 Part Removals and Installation for Hilux Single Cab (Aug 2011- Jul 2015 production) 31-41...
  • Page 4 1. System Parts Hilux Rear Camera Kit (PZQ90-89011) Description Images Caution Label Rear Camera Rear camera harness Owner’s manual Hilux Camera Patch Wire Harness (PZQ60-00230) Camera Bracket (Supplied separately, only for 2013 production onward vehicle) Description Qty. Images M4 nuts...
  • Page 5 2. Part Removals and Installation for Single Cab (August 2015 Production Onward) CAUTION Remove negative terminal of battery before proceeding with installation. Have all temporarily removed parts stored in a safe location where no damage can occur. STEP 1. Remove the plastic screws and push in type clips.
  • Page 6 STEP 5. Remove heater control panel. CAUTION! Make sure not to pull or damage the attached heat control wire. Rest the heater control making sure that the facia is not damaged. STEP 6. Remove the audio unit and surround panel assembly as shown.
  • Page 7 STEP 10. Install the rear camera to the camera bracket as shown. STEP 11. Install the angle adjustment jig, to adjust the rear camera angle. STEP 12. Adjust the camera angle to number 11.5 of the angle adjustment jig as shown. When the angle is set, tighten the bolt of the camera.
  • Page 8 STEP 13. Take the supplied protection tape and then cut about 15mm wide of the tape as shown. STEP 14. Apply the protection tape to the rear camera wire until the corrugated tube as shown. NOTE: 1) Make sure to wrap the camera wire start from the wire on the camera side as shown.
  • Page 9 STEP 16. Locate the license plate bolts as shown, remove the bolts and the nyloc nuts and then re-use both bolts and nyloc nuts for rear camera bracket installation. STEP 17. Install the rear camera and tray body bracket assembly to the trail body position hole using the existing license plate M6 bolts and M6 nyloc nuts.
  • Page 10 Rear Camera Outer Wiring IMPORTANT: Make sure that the wire does not come out of the corrugated tube at any instance. If there is a possibility of wire coming out from the corrugated tube, apply tape over the corrugated tube after pushing the wire into the tube.
  • Page 11 STEP 18. Loosen half of the inside trim board LH by unclipping the area shown to expose the grommet. STEP 19. Locate the vehicle rubber grommet (φ13mm) on the left hand side back of the vehicle. Remove the vehicle rubber grommet and discard. STEP 20.
  • Page 12 STEP 22. Pull the camera inter-connector from the back seat area as shown. STEP 23. Connect the camera inter-connector as shown. STEP 24. Route the camera wire as shown. NOTE: Cable tie at regular intervals of 200mm STEP 25. Route the camera wire up to glove box area as shown.
  • Page 13 3. Part Removals and Installation for Hilux Double Cab CAUTION Remove negative terminal of battery before proceeding with installation. Have all temporarily removed parts stored in a safe location where no damage can occur. STEP 1. Remove the plastic screws and push in type clips.
  • Page 14 STEP 5. Remove heater control panel. CAUTION! Make sure not to pull or damage the attached heat control wire. Rest the heater control making sure that the facia is not damaged. STEP 6. Remove the audio unit and surround panel assembly as shown.
  • Page 15 STEP 10. Remove the seat outer belt’s floor anchor. And then remove the centre pillar garnish lower LH as shown. IMPORTANT: When re-fitting the seat belts, torque the bolts to 42Nm. STEP 11. Remove the front LH seat bracket cover as shown.
  • Page 16 STEP 14. Install the rear camera to the camera bracket as shown. STEP 15. Install the angle adjustment jig, to adjust the rear camera angle. STEP 16. Adjust the camera angle to number 11.5 of the angle adjustment jig as shown. When the angle is set, tighten the bolt of the camera.
  • Page 17 STEP 17. Take the supplied protection tape and then cut about 15mm wide of the tape as shown. STEP 18. Apply the protection tape to the rear camera wire until the corrugated tube as shown. NOTE: 1) Make sure to wrap the camera wire start from the wire on the camera side as shown.
  • Page 18 STEP 20. Locate the license plate bolts as shown, remove the bolts and the nyloc nuts and then re-use both bolts and nyloc nuts for rear camera bracket installation. STEP 21. Install the rear camera and tray body bracket assembly to the trail body position hole using the existing license plate M6 bolts and M6 nyloc nuts.
  • Page 19 Rear Camera Outer Wiring IMPORTANT: Make sure that the wire does not come out of the corrugated tube at any instance. If there is a possibility of wire coming out from the corrugated tube, apply tape over the corrugated tube after pushing the wire into the tube.
  • Page 20 STEP 22. Cut and discard grommet B (the grommet close to the inter-connector). STEP 23. Install the camera grommet B (camera grommet close to the camera inter-connector) to the camera additional grommet (supplied) as shown. NOTE: Make sure that the lip of the smaller grommet is seated firmly in the inner grove of the bigger grommet.
  • Page 21 STEP 27. Connect the camera inter-connector as shown. STEP 28. Route the camera wire as shown. NOTE: Cable tie at regular intervals of 200mm STEP 29. Route the camera wire up to glove box area as shown. NOTE: Cable tie at regular intervals of 200mm STEP 30.
  • Page 22 4. Part Removals and Installation for Hilux Extra Cab CAUTION Remove negative terminal of battery before proceeding with installation. Have all temporarily removed parts stored in a safe location where no damage can occur. STEP 1. Remove the plastic screws and push in type clips.
  • Page 23 STEP 5. Remove heater control panel. CAUTION! Make sure not to pull or damage the attached heat control wire. Rest the heater control making sure that the facia is not damaged. STEP 6. Remove the audio unit and surround panel assembly as shown.
  • Page 24 STEP 9. Remove the 14mm bolts of the rear seat outer belt’s floor anchor. Loosen the half of the quarter inside trim board LH by unclipping the area as shown on the illustration. IMPORTANT: When re-fitting the seat belts, torque the bolts to 42Nm.
  • Page 25 STEP 12. Set the rear camera for the bracket installation. Check the back of the camera and see the arrow mark and set the camera as shown. STEP 13. Install the rear camera to the camera bracket as shown. STEP 14. Install the angle adjustment jig, to adjust the rear camera angle.
  • Page 26 STEP 15. Adjust the camera angle to number 11.5 of the angle adjustment jig as shown. When the angle is set, tighten the bolt of the camera. IMPORTANT: When fitting the camera bracket, torque the bolts to 1Nm. STEP 16. Take the supplied protection tape and then cut about 15mm wide of the tape as shown.
  • Page 27 STEP 18. Pass the camera wire through the bracket hole as shown and then install the rear camera using the supplied nuts as shown. IMPORTANT: When fitting the camera to the bracket, torque the nuts to 3Nm. STEP 19. Locate the license plate bolts as shown, remove the bolts and the nyloc nuts and then re-use both bolts and nyloc nuts for rear camera bracket installation.
  • Page 28 Rear Camera Outer Wiring IMPORTANT: Make sure that the wire does not come out of the corrugated tube at any instance. If there is a possibility of wire coming out from the corrugated tube, apply tape over the corrugated tube after pushing the wire into the tube.
  • Page 29 STEP 21. Cut and discard grommet B (the grommet close to the inter-connector). STEP 22. Install the camera grommet B (camera grommet close to the camera inter-connector) to the camera additional grommet (supplied) as shown. NOTE: Make sure that the lip of the smaller grommet is seated firmly in the inner grove of the bigger grommet.
  • Page 30 STEP 26. Connect the camera inter-connector as shown. STEP 27. Route the camera wire as shown. NOTE: Cable tie at regular intervals of 200mm STEP 28. Bundle and cable tie the excess wire as shown. NOTE: Cable tie at regular intervals of 200mm STEP 29.

  • Page 31: Part Removals And Installation For Hilux Single Cab (Aug 2011- Jul 2015 Production)

    5. Part Removals and Installation for Hilux Single Cab (Aug 2011- Jul 2015 production) CAUTION Remove negative terminal of battery before proceeding with installation. Have all temporarily removed parts stored in a safe location where no damage can occur. STEP 1. Remove the audio panel as shown. STEP 2.
  • Page 32 Rear Camera Installation for Hilux with Tub Rear camera installation method will vary depending on the vehicle specification and grade. IMPORTANT: Check the installation position prior to installing to ensure that the rear camera and cable does not interfere with the opening and closing of the tray door or similar objects.
  • Page 33 Rear Camera Installation for Hilux with Tray Body STEP 6. Set the rear camera for the bracket installation. Check the back of the camera and see the arrow mark and set the camera as shown. STEP 7. Install the rear camera to the camera bracket as shown.
  • Page 34 STEP 9. Adjust the camera angle to number 11.5 of the angle adjustment jig as shown. When the angle is set, tighten the bolt of the camera. IMPORTANT: When fitting the camera bracket, torque the bolts to 1Nm. STEP 10. Take the supplied protection tape and then cut about 15mm wide of the tape as shown.
  • Page 35 STEP 12. Pass through the camera wire to the trail body bracket hole as shown and then Install the rear camera to the trail body bracket using the supplied nuts as shown. STEP 13. Locate the license plate bolts as shown, remove the bolts and the nyloc nuts and then re use both bolts and nyloc nuts for rear camera bracket installation.
  • Page 36 Rear Camera Outer Wiring IMPORTANT: Make sure that the wire does not come out of the corrugated tube at any instance. If there is a possibility of wire coming out from the corrugated tube, apply tape over the corrugated tube after pushing the wire into the tube.
  • Page 37 Rear Camera Inner Wiring for vehicles with tub STEP 15. Locate the vehicle rubber grommet (φ 45mm) at the left hand side area underneath the vehicle. Remove the vehicle rubber grommet and discard. STEP 16. Cut and discard grommet A (the 2 grommet from the inter connector).
  • Page 38 STEP 19. Pass through the camera inter-connector to the vehicle grommet hole and install camera grommet assembly to the existing vehicle hole. Cable tie the rear camera wire to the existing vehicle harness. STEP 20. Pull up the vehicle carpet at the back of the front LH seat as shown.
  • Page 39 STEP 24. Bundle and cable tie the excess wire as shown and route camera connector to the centre console area Go to “Rear Camera Connection” section Page 39/68...
  • Page 40 Rear Camera Inner Wiring for vehicles with tray body STEP 25. Locate the vehicle rubber grommet (φ 13mm) on the left hand side back of the vehicle. Remove the vehicle rubber grommet and discard. STEP 26. Cut and discard grommet B (the grommet close to the inter-connector).
  • Page 41 STEP 29. Connect the camera inter-connector as shown. STEP 30. Route the camera wire as shown. STEP 31. Bundle and cable tie the excess wire as shown and route camera connector to the centre console area Go to page 66 to complete installation. Page 41/68...

  • Page 42: Part Removals And Installation For Hilux Extra Cab (Aug 2011- Jul 2015 Production)

    6. Part Removals and Installation for Hilux Extra Cab (Aug 2011- Jul 2015 production) CAUTION Remove negative terminal of battery before proceeding with installation. Have all temporarily removed parts stored in a safe location where no damage can occur. STEP 1. Remove the audio panel as shown. STEP 2.
  • Page 43 STEP 5. Remove the 14mm bolts of the rear seat outer belt’s floor anchor. Loosen the half of the quarter inside trim board LH by unclipping the area as shown on the illustration. STEP 6. Remove the front LH seat bracket cover as shown.
  • Page 44 Rear Camera Installation for Hilux with Tub Rear camera installation method will vary depending on the vehicle specification and grade. IMPORTANT: Check the installation position prior to installing to ensure that the rear camera and cable does not interfere with the opening and closing of the tray door or similar objects.
  • Page 45 Rear Camera Installation for Hilux with Tray Body STEP 9. Set the rear camera for the bracket installation. Check the back of the camera and see the arrow mark and set the camera as shown. STEP 10. Install the rear camera to the camera bracket as shown.
  • Page 46 STEP 12. Adjust the camera angle to number 11.5 of the angle adjustment jig as shown. When the angle is set, tighten the bolt of the camera. STEP 13. Take the supplied protection tape and then cut about 15mm wide of the tape as shown. STEP 14.
  • Page 47 STEP 15. Pass through the camera wire to the trail body bracket hole as shown and then Install the rear camera to the trail body bracket using the supplied nuts as shown. IMPORTANT: When fitting the camera to the bracket, torque the nuts to 3Nm.
  • Page 48 Rear Camera Outer Wiring IMPORTANT: Make sure that the wire does not come out of the corrugated tube at any instance. If there is a possibility of wire coming out from the corrugated tube, apply tape over the corrugated tube after pushing the wire into the tube.
  • Page 49 Rear Camera Inner Wiring for vehicles with tub STEP 18. Locate the vehicle rubber grommet (φ 45mm) at the left hand side area underneath the vehicle. Remove the vehicle rubber grommet and discard. STEP 19. Cut and discard grommet A (the 2 grommet from the inter connector).
  • Page 50 STEP 22. Pass through the camera inter-connector to the vehicle grommet hole and install camera grommet assembly to the existing vehicle hole. Cable tie the rear camera wire to the existing vehicle harness. STEP 23. Pull up the vehicle carpet at the back of the front LH seat as shown.
  • Page 51 STEP 27. Bundle and cable tie the excess wire as shown and route camera connector to the centre console area Go to “Rear Camera Connection” section Page 51/68...
  • Page 52 Rear Camera Inner Wiring for vehicles with tray body STEP 28. Locate the vehicle rubber grommet (φ 13mm) on the left hand side back of the vehicle. Remove the vehicle rubber grommet and discard. STEP 29. Cut and discard grommet B (the grommet close to the inter-connector).
  • Page 53 STEP 32. Connect the camera inter-connector as shown. STEP 33. Route the camera wire as shown. STEP 34. Bundle and cable tie the excess wire as shown and route camera connector to the centre console area Go to page 66 to complete installation. Page 53/68...

  • Page 54: Part Removals And Installation For Hilux Double Cab (Aug 2011- Jul 2015 Production)

    7. Part Removals and Installation for Hilux Double Cab (Aug 2011- Jul 2015 production) CAUTION Remove negative terminal of battery before proceeding with installation. Have all temporarily removed parts stored in a safe location where no damage can occur. STEP 1. Remove the audio panel as shown. STEP 2.
  • Page 55 STEP 4. Remove door scuff plate LH as shown STEP 5. Remove the rear door scuff plate LH as shown. STEP 6. Remove the seat outer belt’s floor anchor. And then remove the centre pillar garnish lower LH as shown. STEP 7.
  • Page 56 Rear Camera Installation for Hilux with Tub Rear camera installation method will vary depending on the vehicle specification and grade. IMPORTANT: Check the installation position prior to installing to ensure that the rear camera and cable does not interfere with the opening and closing of the tray door or similar objects.
  • Page 57 Rear Camera Installation for Hilux with Tray Body STEP 10. Set the rear camera for the bracket installation. Check the back of the camera and see the arrow mark and set the camera as shown. STEP 11. Install the rear camera to the camera bracket as shown.
  • Page 58 STEP 13. Adjust the camera angle to number 11.5 of the angle adjustment jig as shown. When the angle is set, tighten the bolt of the camera. STEP 14. Take the supplied protection tape and then cut about 15mm wide of the tape as shown. STEP 15.
  • Page 59 STEP 16. Pass through the camera wire to the trail body bracket hole as shown and then Install the rear camera to the trail body bracket using the supplied nuts as shown. IMPORTANT: When fitting the camera to the bracket, torque the nuts to 3Nm.
  • Page 60 Rear Camera Outer Wiring IMPORTANT: Make sure that the wire does not come out of the corrugated tube at any instance. If there is a possibility of wire coming out from the corrugated tube, apply tape over the corrugated tube after pushing the wire into the tube.
  • Page 61 Rear Camera Inner Wiring for vehicles with tub STEP 19. Locate the vehicle rubber grommet (φ 45mm) at the left hand side area underneath the vehicle. Remove the vehicle rubber grommet and discard. STEP 20. Cut and discard grommet A (the 2 grommet from the inter connector).
  • Page 62 STEP 23. Pass through the camera inter-connector to the vehicle grommet hole and install camera grommet assembly to the existing vehicle hole. Cable tie the rear camera wire to the existing vehicle harness. STEP 24. Pull up the vehicle carpet at the back of the front LH seat as shown.

  • Page 63: Rear Camera Connection

    STEP 28. Bundle and cable tie the excess wire as shown and route camera connector to the centre console area Go to “Rear Camera Connection” section Page 63/68...
  • Page 64 Rear Camera Inner Wiring for vehicles with tray body STEP 29. Locate the vehicle rubber grommet (φ 13mm) on the left hand side back of the vehicle. Remove the vehicle rubber grommet and discard. STEP 30. Cut and discard grommet B (the grommet close to the inter-connector).
  • Page 65 STEP 33. Connect the camera inter-connector as shown. STEP 34. Route the camera wire as shown. STEP 35. Bundle and cable tie the excess wire as shown and route camera connector to the centre console area Go to page 66 to complete installation. Page 65/68...
  • Page 66 Rear Camera Connection For vehicle with 2011 Display Audio (PZQ60-00521, PZQ60-00525) or 2011 AVN (PZQ60-00531, PZQ60-00535) Connect the rear camera 4 pin connector to the back of the audio unit as shown. NOTE: To show the reverse display on the screen, reverse signal need to be connected using PZQ60-00151 harness.

  • Page 67: Rear Camera View Adjustment For Vehicles With Tub

    9. Rear Camera View Adjustment for vehicles with tub STEP 1. After connecting the rear camera cable check the display images on the next step. REAR VEHICLE VIEW IMAGE STEP 2. Move the shift lever to the R position to display images from behind the vehicle.

  • Page 68: Reinstallation

    STEP 6. Install the camera bracket using washers, spring washers and nuts as shown. IMPORTANT: When fitting the camera to the bracket, torque the nuts to 3Nm. 9. Reinstallation When re-fitting battery post terminal clamp, torque to be between 2.9 – 7.8 Nm. When re-fitting the seat belts, torque the bolts to 42 Nm.

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