Page 3 ___________________ Preface Fundamental safety ___________________ instructions ___________________ SINAMICS System overview ___________________ Line-side power components S120 Water-cooled chassis power units ___________________ for common cooling circuits Power Modules ___________________ Active Line Modules Manual ___________________ Motor Modules ___________________ Motor-side power components ___________________ Cabinet design and EMC ___________ Cooling circuit, coolant properties and protection...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Preface
Siemens' content, and adapt it for your own machine documentation: http://www.siemens.com/mdm Training Using the following link, you can find information on SITRAIN - training from Siemens for products, systems and drive technology solutions: http://www.siemens.com/sitrain FAQs You can find Frequently Asked Questions in the Service&Support pages under Product Support: https://support.industry.siemens.com/cs...
Page 6 • SINAMICS S120 Chassis Units and Cabinet Modules, SINAMICS • S150 Converter Cabinet Units (Catalog D 21.3) Configuring/installation SINAMICS S120 Manual for Control Units and Additional System • Components SINAMICS S120 Manual for Booksize Power Units • SINAMICS S120 Manual for Chassis Power Units, Air-cooled •...
Page 7 The EC Declaration of Conformity for the EMC Directive and the Low-Voltage Directive are available on the Internet at: https://support.industry.siemens.com/cs/ww/en/ps/13231/cert Alternatively, you can contact the Siemens office in your region in order to obtain the EC Declaration of Conformity. Note Complying with the low-voltage directive In the operational state –...
Page 8 An up-to-date list of currently certified components is also available on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact. Note on the design of a UL-approved system...
Page 9: Table Of Contents
Basic structure of a drive system based on water-cooled SINAMICS S120 ......36 2.5.1 Structure of a drive system with water-cooled SINAMICS S120 and Power Module ..... 36 2.5.2 Structure of a drive system with water-cooled SINAMICS S120 and controlled infeed ..37 Line-side power components .........................
Page 10 Table of contents 3.2.7 Cooling circuit connections ....................62 3.2.8 Electrical connection ......................64 3.2.9 Technical data ........................67 3.2.9.1 Derating factors as a function of coolant temperature ............71 3.2.9.2 Derating factors as a function of the ambient temperature ............ 72 3.2.9.3 Derating factors as a function of installation altitude .............
Page 11 Table of contents Technical specifications ......................125 5.6.1 Overload capability ....................... 129 5.6.2 Derating factors as a function of coolant temperature ............130 5.6.3 Derating factors as a function of the ambient temperature ........... 131 5.6.4 Derating factors as a function of installation altitude ............132 Motor Modules ............................
Page 12 Table of contents 7.3.7 Technical data ........................208 dv/dt filter compact plus voltage peak limiter ............... 211 7.4.1 Description ........................... 211 7.4.2 Safety information ........................ 213 7.4.3 Interface description ......................215 7.4.4 Connecting the dv/dt filter compact plus Voltage Peak Limiter ........... 218 7.4.5 Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter ........
Page 13 Table of contents Maintenance and service ........................277 10.1 Chapter content ........................277 10.2 Maintenance ......................... 278 10.3 Servicing ..........................280 10.4 Replacing components ......................281 10.4.1 Safety information ......................... 281 10.4.2 Messages after replacement of DRIVE-CLiQ components ..........281 10.4.3 Mounting equipment for power units ..................
Page 14 Table of contents Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 15: Fundamental Safety Instructions
Fundamental safety instructions General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. • Only work on electrical devices when you are qualified for this job. •...
Page 16 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components;...
Page 17 Fundamental safety instructions 1.1 General safety instructions WARNING Danger to life due to fire spreading if housing is inadequate Fire and smoke development can cause severe personal injury or material damage. • Install devices without a protective enclosure in a metal control cabinet (or protect the device by another equivalent measure) in such a way that contact with fire is prevented.
Page 18 Fundamental safety instructions 1.1 General safety instructions WARNING Danger of an accident occurring due to missing or illegible warning labels Missing or illegible warning labels can result in accidents involving death or serious injury. • Check that the warning labels are complete based on the documentation. •...
Page 19: Safety Instructions For Electromagnetic Fields (Emf)
Fundamental safety instructions 1.2 Safety instructions for electromagnetic fields (EMF) Safety instructions for electromagnetic fields (EMF) WARNING Danger to life from electromagnetic fields Electromagnetic fields (EMF) are generated by the operation of electrical power equipment such as transformers, converters or motors. People with pacemakers or implants are at a special risk in the immediate vicinity of these devices/systems.
Page 20: Industrial Security
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens products and solutions represent only one component of such a concept.
Page 21: Residual Risks Of Power Drive Systems
Fundamental safety instructions 1.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine or system-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
Page 22 Fundamental safety instructions 1.5 Residual risks of power drive systems Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 23: System Overview
The SINAMICS range of drives Field of application SINAMICS is the comprehensive family of drives from Siemens designed for machine and plant engineering applications. SINAMICS offers solutions for all drive tasks: ● Simple pump and fan applications in the process industry ●...
Page 24 The different SINAMICS versions can be easily combined with each other. Totally Integrated Automation and communication SINAMICS is an integral component of Siemens Totally Integrated Automation. The integrated and seamless SINAMICS system covering engineering, data management, and communication at the automation level ensures solutions with low associated costs in conjunction with the SIMATIC, SIMOTION, and SINUMERIK control systems.
Page 25 System overview 2.1 The SINAMICS range of drives Figure 2-2 SINAMICS in the automation environment Depending on the application, the appropriate converter can be selected and incorporated in the automation concept. With this in mind, the converters are clearly subdivided into their different applications.
Page 26: Sinamics S120 Drive System
SINAMICS S120 drive system Overview SINAMICS S120 is the modular drive system with vector and servo control that is ideal for sophisticated drive tasks in plant and machine construction. Multi-axis drive solutions with higher-level motion control can be implemented with the modular SINAMICS S120 system just the same as solutions for single-axis drives.
Page 27 DRIVE-CLiQ – the digital interface between the components SINAMICS S120 components, including motors and encoders, are equipped with the high- performance DRIVE-CLiQ system interface. Line and Motor Modules for example are connected to the Control Unit – and Terminal Modules and Sensor Modules to the drive system via DRIVE-CLiQ –...
Page 28 System overview 2.2 SINAMICS S120 drive system The electronic rating plate Electronic type plates in every component represent a digital link to the SINAMICS S120 drive system. They allow all drive components to be automatically identified via the DRIVE- CLiQ link.
Page 29 System overview 2.2 SINAMICS S120 drive system Boundary conditions for use The Power Modules, Active Interface Modules, Active Line Modules and Motor Modules are designed for connection to a liquid coolant circuit which must be provided by the customer. The design of this cooling water circuit is an important factor in determining the operational reliability and service life of the equipment and the entire installation.
Page 30: Technical Specifications
System overview 2.3 Technical specifications Technical specifications Technical data Unless specified otherwise, the following technical specifications are valid for all the following components of the water-cooled SINAMICS S120 drive system. Table 2- 1 General technical data Electrical data Line supply voltage 3 AC 380 V -10% (-15% <...
Page 31 System overview 2.3 Technical specifications Ambient conditions Degree of protection IP00 according to EN 60529 (IP20, without taking into account the connecting busbars) Protection class Class I (with protective conductor system) and class III (PELV) according to EN 61800-5-1 Touch protection EN 50274 and DGUV regulation 3 when used for the intended purpose Cooling method according to Power Modules, Active Line Modules, Motor Modules: WE...
Page 32 System overview 2.3 Technical specifications Organic/biological influences Storage Class 1B1 according to EN 60721-3-1 • • Transport Class 2B1 according to EN 60721-3-2 • • Operation Class 3B1 according to EN 60721-3-3 • • Degree of pollution 2 according to EN 61800-5-1 The devices may only be operated in environments with degree of pollution 2;...
Page 33: Standards
System overview 2.4 Standards Standards Note Information on the listed standards The standards listed in the table below are non-binding and do not in any way claim to be complete. The standards listed do not represent a guaranteed property of the product. Only the statements made in the Declaration of Conformity shall be deemed binding.
Page 34 System overview 2.4 Standards Standards* Title EN 60269-1 Low-voltage fuses; IEC 60269-1 Part 1: General requirements DIN EN 60269-1 VDE 0636-1 IEC 60287-1 to -3 Cables - Calculation of the current carrying capacity Part 1: Current carrying capacity equations (100 % load factor) and calculating the losses Part 2: Thermal resistance - Part 3: Main sections for operating conditions HD 60364-x-x...
Page 35 System overview 2.4 Standards Standards* Title EN 61800-3 Adjustable-speed electrical power drive systems; IEC 61800-3 Part 3: EMC - Requirements and specific test methods DIN EN 61800-3 VDE 0160-103 EN 61800-5-x Adjustable-speed electrical power drive systems; IEC 61800-5-x Part 5: Safety requirements; DIN EN 61800-5-x Main section 1: Electrical, thermal and energy requirements VDE 0160-105-x...
Page 36: Basic Structure Of A Drive System Based On Water-Cooled Sinamics S120
System overview 2.5 Basic structure of a drive system based on water-cooled SINAMICS S120 Basic structure of a drive system based on water-cooled SINAMICS S120 2.5.1 Structure of a drive system with water-cooled SINAMICS S120 and Power Module Figure 2-3...
Page 37: Structure Of A Drive System With Water-Cooled Sinamics S120 And Controlled Infeed
System overview 2.5 Basic structure of a drive system based on water-cooled SINAMICS S120 2.5.2 Structure of a drive system with water-cooled SINAMICS S120 and controlled infeed Figure 2-4 Principle structure of a drive system with water-cooled SINAMICS S120 and controlled...
Page 38 System overview 2.5 Basic structure of a drive system based on water-cooled SINAMICS S120 Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 39: Line-Side Power Components
Line-side power components Line reactors for Power Modules 3.1.1 Description The line reactors limit low-frequency line harmonics and reduce the load on the semiconductors in the Power Modules. A line reactor is not required where the effective supply impedance equals uk > 3 %. 3.1.2 Safety information WARNING...
Page 40 Line-side power components 3.1 Line reactors for Power Modules NOTICE Damage to the system caused by the use of inappropriate and not approved line reactors Inappropriate and not approved line reactors can damage the Power Modules. Line harmonics that damage/disturb other loads connected to the same line supply can also occur.
Page 41: Dimension Drawing
Line-side power components 3.1 Line reactors for Power Modules 3.1.3 Dimension drawing Figure 3-1 Dimension drawing of line reactor for Power Modules Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 42: Technical Data
Line-side power components 3.1 Line reactors for Power Modules Table 3- 1 Dimensions of line reactors for Power Modules (all data in mm) 6SL3000- 0CE32-3AA0 0CE32-8AA0 0CE33-3AA0 0CE35-1AA0 12.5 12.5 12.5 212.5 84.5 84.5 84.5 Lengths n1 and n2 correspond to the distance between holes 3.1.4 Technical data Table 3- 2...
Page 43: Active Interface Modules
Line-side power components 3.2 Active Interface Modules Active Interface Modules 3.2.1 Description Water-cooled Active Interface Modules are used in conjunction with water-cooled Active Line Modules in the chassis format. The water-cooled Active Interface Modules include a Clean Power Filter with basic RI suppression, the pre-charging circuit for the Active Line Module, the line voltage sensing circuit and monitoring sensors.
Page 44: Safety Information
Line-side power components 3.2 Active Interface Modules 3.2.2 Safety information WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed The non-observance of the fundamental safety instructions and residual risks stated in Chapter 1 can result in accidents with severe injuries or death. •...
Page 45 Line-side power components 3.2 Active Interface Modules WARNING Danger of an accident due to missing warning labels in the national language. Missing warning labels in the national language can result in death or serious injury. • Attach the component warning labels in the national language. CAUTION Risk of burns due to high surface temperature of the filter reactor The filter reactors can become very hot.
Page 46: Interface Description
Line-side power components 3.2 Active Interface Modules 3.2.3 Interface description 3.2.3.1 Overview Figure 3-2 Overview, filter module, frame size JIL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 47 Line-side power components 3.2 Active Interface Modules Figure 3-3 Interface overview filter reactor, frame size JIL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 48 Line-side power components 3.2 Active Interface Modules ① Support plate for the filter reactor is not included in the scope of delivery Figure 3-4 Interface overview filter module, frame size JIL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 49: Electrical Connection Example
Line-side power components 3.2 Active Interface Modules 3.2.3.2 Electrical connection example Figure 3-5 Electrical connection example of water-cooled Active Interface Module, frame size JIL Note Cooling circuit interconnection The cooling circuit interconnection is strictly specified, as shown in the following diagram. Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 50: Line/Load Connection
Line-side power components 3.2 Active Interface Modules NOTICE Damage to the device through different phase sequence in the pre-charging and main circuits Different phase sequences in the pre-charging and main circuits can overload and destroy the pre-charging resistors of the Active Interface Module during the brief overlap period, where both contactors are simultaneously closed.
Page 51: Drive-Cliq Interface X500
Line-side power components 3.2 Active Interface Modules 3.2.3.4 DRIVE-CLiQ interface X500 Table 3- 6 DRIVE-CLiQ interface X500 Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
Page 52: X609 Terminal Strip
Line-side power components 3.2 Active Interface Modules 3.2.3.6 X609 terminal strip Table 3- 8 Terminal strip X609 Terminal Designation Technical data PE connection External 24 V DC supply Voltage: 24 V DC (20.4 ... 28.5 V) Current consumption: max. 0.25 A Voltage: 230 V AC (195.5 ...
Page 53: Meaning Of The Led On The Voltage Sensing Module (Vsm) In The Active Interface Module
Line-side power components 3.2 Active Interface Modules 3.2.3.8 Meaning of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Table 3- 10 Description of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module Color Status Description...
Page 54: Dimension Drawing
Line-side power components 3.2 Active Interface Modules 3.2.4 Dimension drawing Dimension drawing, filter reactor Figure 3-7 Dimension drawing, filter reactor frame size JIL Table 3- 11 Dimensions of the filter reactors (all values in mm) 6SL3005- 0DE41-4AA7 0DG41-3AA7 0DG41-6AA7 <575 <575 <575 Connection type...
Page 55 Line-side power components 3.2 Active Interface Modules Dimension drawing, filter module Figure 3-8 Dimension drawing, filter module, frame size JIL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 56: Installation
Line-side power components 3.2 Active Interface Modules 3.2.5 Installation Figure 3-9 Crane lifting lugs/screw coupling points to mechanically support the filter module Crane lifting lugs The filter reactor and filter module are fitted with crane lifting lugs as standard when shipped. The units can be hoisted using these lugs and transported from the pallet to the installation location.
Page 57 Line-side power components 3.2 Active Interface Modules NOTICE Damage to the device due to improper transport Improper transport can mechanically stressed the housing or busbars, which can result in damage to the device. • Use a lifting harness with vertical ropes or chains during transport. •...
Page 58 Line-side power components 3.2 Active Interface Modules Figure 3-10 Transport plate on the underside of the filter module Mounting the filter module The filter module is mounted using a mounting plate, which is attached to the rear of the electrical cabinet. The mounting plate has a mechanism to lock the filter module to the plate; this is activated by moving the lever on the lower side once the filter module is in place.
Page 59: Notes On Installation In A Control Cabinet
Line-side power components 3.2 Active Interface Modules 3.2.6 Notes on installation in a control cabinet A typical control cabinet design is shown in the following that shows the mounting of the main components (filter reactor and filter module) with the supplied pressure hoses and connecting cables.
Page 60 Line-side power components 3.2 Active Interface Modules ① Connections (U1, V1, W1) at the filter module to establish the connection to the line side of the filter reactor (U1, V1, W1) ② Partition plate (not included in the scope of supply) to stabilize the thermally insulating mat ⑬...
Page 61 Line-side power components 3.2 Active Interface Modules Note Use of thermally insulating mats In the electrical cabinet design shown as example, thermally insulating mats must be used in order to maintain the following boundary conditions: • The thermally insulating mats ensure that the power loss specified in the technical data is dissipated to the coolant, and the specified power loss to the environment is not exceeded.
Page 62: Cooling Circuit Connections
Line-side power components 3.2 Active Interface Modules 3.2.7 Cooling circuit connections Scope of supply The unassembled connecting hose is supplied with the loose parts so that it can be adapted to the local conditions. Six hose connections (straight and angled) with the associated gaskets are also supplied. Enough connection hose is supplied so that the filter reactor and the filter module can be installed as shown in Section "Notes on installation in a control cabinet (Page 59)".
Page 63 Line-side power components 3.2 Active Interface Modules WARNING Danger to life from electric shock due to insufficient insulating clearance Incorrect routing of the coolant lines can result in insufficient insulating clearance to live parts and can cause death or serious injury. •...
Page 64: Electrical Connection
Line-side power components 3.2 Active Interface Modules 3.2.8 Electrical connection Scope of delivery Six cables to electrically connect the filter reactor with the filter module and two cables to ground the filter module are included in the scope delivery: ● 6 cables (cross-section 95 mm², reinforced insulation), 820 mm long to connect the filter module (U1, V1, W1) with the line side of the filter reactor (U1, V1, W1).
Page 65 Line-side power components 3.2 Active Interface Modules Operating an Active Interface Module on a non-grounded line supply (IT system) When the device is operated on a non-grounded line supply (IT system), the integrated basic interference suppression modules must be deactivated by removing a connection clip. Note Warning label on the connection clip A yellow warning label is attached to each connection clip so that it is easier to find.
Page 66 Line-side power components 3.2 Active Interface Modules NOTICE Damage to the device through not removing the connection clip with a non-grounded line supply Failure to remove the connection clip to the basic interference suppression module on a non-grounded line supply (IT system) can cause significant damage to the device. •...
Page 67: Technical Data
Line-side power components 3.2 Active Interface Modules 3.2.9 Technical data Table 3- 12 Technical data for Active Interface Modules, 380 V ... 480 V 3 AC Article number 6SL3305– 7TE41–4AA7 7TE41–4AA7 Suitable for Active Line Module 6SL3335- 7TE41-0AA7 7TE41-4AA7 Rated power of Active Line Module Rated current 1405...
Page 68 Line-side power components 3.2 Active Interface Modules Article number 6SL3305– 7TE41–4AA7 7TE41–4AA7 Max. connection cross-section - line connection (U1, V1, W1) mm² 1500 1500 - load connection (U2, V2, W2) mm² 1500 1500 - to the filter Module (U1, V1, W1) mm²...
Page 69 Line-side power components 3.2 Active Interface Modules Table 3- 13 Technical data for Active Interface Modules, 500 V ... 690 V 3 AC Article number 6SL3305– 7TG41–0AA7 7TG41–3AA7 7TG41–6AA7 Suitable for Active Line Module 6SL3335- 7TG41-0AA7 7TG41-3AA7 7TG41-6AA7 Rated power of 1100 1400 1700...
Page 70 Line-side power components 3.2 Active Interface Modules Article number 6SL3305– 7TG41–0AA7 7TG41–3AA7 7TG41–6AA7 Max. connection cross-section - line connection (U1, V1, W1) mm² 1500 1500 1500 - load connection (U2, V2, W2) mm² 1500 1500 1500 - to the filter Module (U1, V1, W1) mm²...
Page 71: Derating Factors As A Function Of Coolant Temperature
3.2.9.1 Derating factors as a function of coolant temperature Water cooled SINAMICS S120 devices are suitable for water or a mixture of water and an antifreeze as coolant, corresponding to Section Antifreeze + biocide (Page 262). When water is used as a coolant, the units can supply 100% output current at temperatures between 5 °C and 38 °C.
Page 72: Derating Factors As A Function Of The Ambient Temperature
Line-side power components 3.2 Active Interface Modules 3.2.9.2 Derating factors as a function of the ambient temperature The units can supply 100 % output current at an ambient air temperature of between 0 °C and 45 °C. The maximum output current decreases linearly to 90 % at ambient air temperatures of between 45 °C and 50 °C.
Page 73: Derating Factors As A Function Of Installation Altitude
Line-side power components 3.2 Active Interface Modules 3.2.9.3 Derating factors as a function of installation altitude When the units are operated at an installation altitude with reduced air pressure, the derating characteristic shown below applies to the output current or the ambient air temperature. Figure 3-16 Maximum ambient temperature as a function of installation altitude At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain...
Page 74 Line-side power components 3.2 Active Interface Modules Figure 3-17 Voltage correction factor K as a function of the installation altitude Note Rated voltage Refer to the maximum line voltage under "Connection voltages" in the technical data for details of the rated voltage. Note Input voltage range that can be actually used The dashed line represents a theoretical characteristic of the correction factor.
Page 75: Parameterization
Line-side power components 3.2 Active Interface Modules 3.2.9.4 Parameterization The thresholds for the temperature monitoring must be carefully checked and parameterized correctly for safe operation: ● Alarm threshold p3667: 60 °C ● Trip threshold p3668: – Line voltage 3 AC 380 ... 480 V: 65 °C –...
Page 76 Line-side power components 3.2 Active Interface Modules Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 77: Power Modules
Power Modules Description A Power Module is a power unit (frequency converter) that provides the power supply for the connected motor. The power from the 3-phase system is supplied via the 6-pulse rectifier. The output inverter produces a 3-phase, variable-voltage, variable-frequency system. A Power Module must be connected to a Control Unit via DRIVE-CLiQ.
Page 78 Power Modules 4.1 Description Characteristics of Power Modules ● Design for 380 V 3 AC to 480 V 3 AC from 210 A to 490 A ● Suitable for TN, TT, and IT supply systems ● Liquid cooling ● Short-circuit/ground-fault-proof ●...
Page 79: Safety Information
Power Modules 4.2 Safety information Safety information WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed The non-observance of the fundamental safety instructions and residual risks stated in Chapter 1 can result in accidents with severe injuries or death. •...
Page 80 Power Modules 4.2 Safety information WARNING Danger to life due to high leakage currents caused by an interrupted external protective conductor The drive components conduct a high leakage current via the protective conductor. Touching conductive parts when the protective conductor is interrupted can result in death or serious injury.
Page 81 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 82: Interface Description
Power Modules 4.3 Interface description Interface description 4.3.1 Overview Figure 4-1 Power Module, frame size FL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 83 Power Modules 4.3 Interface description Figure 4-2 Power Module, frame size GL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 84: Connection Example
Power Modules 4.3 Interface description 4.3.2 Connection example Figure 4-3 Connection example for Power module Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 85: Line/Dc Link/Motor Connection
Power Modules 4.3 Interface description 4.3.3 Line/DC link/motor connection Table 4- 2 Line/DC link/motor connection for Power Module Terminals Technical specifications U1/L1, V1/L2, W1/L3 Voltage: 3 AC 380 V -10 % (-15 % < 1 min) ... 3 AC 480 V +10 % 3 AC power input Frequency: 47 ...
Page 86: X41 Ep Terminal / Temperature Sensor Connection
Power Modules 4.3 Interface description Note Looping through the supply voltage The two "P24 V" or "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through, even when the connector is removed. 4.3.5 X41 EP terminal / temperature sensor connection Table 4- 4 Terminal strip X41 Terminal...
Page 87: X42 Terminal Strip
Power Modules 4.3 Interface description NOTICE Damage to motor in the event of incorrectly connected KTY temperature sensor If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect when the motor overheats. Overheating can cause damage to the motor. •...
Page 88: X46 Brake Control And Monitoring
Power Modules 4.3 Interface description 4.3.7 X46 Brake control and monitoring Table 4- 6 Terminal strip X46 brake control and monitoring Terminal Function Technical data BR output + Brake connection Supply voltage: 24 V DC BR output - Max. load current: 0.2 mA FB input + FB input - Max.
Page 89: Cooling Circuit Connections
Power Modules 4.3 Interface description 4.3.9 Cooling circuit connections Table 4- 8 Cooling circuit connections Connection Technical data Coolant connection A: Intake Pipe thread ISO 228 - G 3/4 B (external thread 3/4", flat-sealing) Coolant connection B: Return Tightening torque 60 Nm Note Replacement seal...
Page 90: Meaning Of The Leds On The Control Interface Module In The Power Module
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Danger of death when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 91: Dimension Drawing
Power Modules 4.4 Dimension drawing Dimension drawing Dimension drawing for frame size FL The mandatory cooling clearances are indicated by the dotted line. Figure 4-4 Dimension drawing Power Module, frame size FL, front view, side view Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 92 Power Modules 4.4 Dimension drawing Dimension drawing for frame size GL The mandatory cooling clearances are indicated by the dotted line. Figure 4-5 Dimension drawing Power Module, frame size GL. Front view, side view Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 93: Installation
Power Modules 4.5 Installation Installation Figure 4-6 Crane lifting lugs / screw coupling points for mechanical support Crane lifting lugs Power Modules are fitted with crane lifting lugs as standard when shipped. The units can be hoisted using these lugs and transported from the pallet to the installation location. Note Transport in the horizontal position Transport in the horizontal position is permissible.
Page 94 Power Modules 4.6 Electrical connection Screw coupling points for mechanical support The Power Modules are provided with screw coupling points at the top and bottom so that they can be connected to modules mounted adjacently. Protection guard A protection guard is mounted on the bottom of the Power Module ("1" in the diagram below) for use during transportation.
Page 95: Electrical Connection
Power Modules 4.6 Electrical connection Electrical connection Operating a Power Module on a non-grounded supply system/IT system If the device is operated on a non-grounded line supply (IT system), the connection clip to the basic interference suppression module must be removed. To do so, loosen the two screws ("1"...
Page 96 Power Modules 4.6 Electrical connection NOTICE Damage to the device through not removing the connection clip with a non-grounded line supply Failure to remove the connection clip to the basic interference suppression module on a non-grounded line supply (IT system) can cause significant damage to the device. •...
Page 97: Technical Specifications
Power Modules 4.7 Technical specifications Technical specifications Table 4- 11 Technical data, Power Modules, 380 V ... 480 V 3 AC Article number 6SL3315– 1TE32-1AA3 1TE32–6AA3 1TE33–1AA3 1TE35–0AA3 Type rating - Based on I (50 Hz 400 V) - Based on I (50 Hz 400 V) - Based on I (60 Hz 460 V)
Page 98: Overload Capability
Power Modules 4.7 Technical specifications Article number 6SL3315– 1TE32-1AA3 1TE32–6AA3 1TE33–1AA3 1TE35–0AA3 Degree of protection IP00 IP00 IP00 IP00 Dimensions - Width - Height - Depth Frame size Weight Recommended fuse 3NE1230-2 3NE1331-2 3NE1333-2 3NE1230-2 - Number per phase (connected in parallel) - Rated current - Frame size acc.
Page 99 Power Modules 4.7 Technical specifications Low overload The base load current for low overload (I ) is based on a load duty cycle of 110% for 60 s or 150% for 10 s. Figure 4-9 Low overload High overload The base load current for a high overload I is based on a duty cycle of 150% for 60 s or 160% for 10 s.
Page 100: Derating Factors As A Function Of Coolant Temperature
4.7 Technical specifications 4.7.2 Derating factors as a function of coolant temperature The SINAMICS S120 liquid -cooled devices are suitable for H O or a mixture of H O and an antifreeze as coolant, corresponding to Section Antifreeze + biocide (Page 262).
Page 101: Derating Factors As A Function Of The Ambient Temperature
Power Modules 4.7 Technical specifications 4.7.3 Derating factors as a function of the ambient temperature The units can supply 100 % output current at an ambient air temperature of between 0 °C and 45 °C. The maximum output current decreases linearly to 90 % at ambient air temperatures of between 45 °C and 50 °C.
Page 102: Derating Factors As A Function Of Installation Altitude
Power Modules 4.7 Technical specifications 4.7.4 Derating factors as a function of installation altitude When the units are operated at an installation altitude with reduced air pressure, the derating characteristic shown below applies to the output current or the ambient air temperature. Figure 4-13 Maximum ambient temperature as a function of installation altitude At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain...
Page 103 Power Modules 4.7 Technical specifications Figure 4-14 Voltage correction factor K as a function of the installation altitude Note Rated voltage Refer to the maximum line voltage under "Connection voltages" in the technical data for details of the rated voltage. Note Input voltage range that can be actually used The dashed line represents a theoretical characteristic of the correction factor.
Page 104: Current Derating As A Function Of The Pulse Frequency
Power Modules 4.7 Technical specifications 4.7.5 Current derating as a function of the pulse frequency When the pulse frequency is increased, the derating factor of the output current must be taken into account. This derating factor must be applied to the currents specified in the technical data. Table 4- 12 Derating factor of the output current as a function of the pulse frequency Article No.
Page 105: Active Line Modules
Active Line Modules Description The self-commutating infeed / regenerative feedback units act as step-up converters and generate a stabilized DC link voltage that is 1.5x greater (factory setting) than the rated line supply voltage. In this way, the connected Motor Modules are isolated from the line voltage. This improves the dynamic response and control quality because line tolerances and fluctuations do not affect the motor voltage.
Page 106 Active Line Modules 5.1 Description Active Infeed components An Active Infeed comprises an Active Interface Module and an Active Line Module. In the case of an Active Infeed with an Active Line Module of frame sizes HXL or JXL, the bypass contactor is not included in the associated Active Interface Module, but must be provided separately.
Page 107 Active Line Modules 5.1 Description Parallel connection of Active Line Modules to increase power rating Up to four Active Line Modules with the same power rating can be connected in parallel in order to increase power. The following rules must be observed when connecting Active Line Modules in parallel: ●...
Page 108: Safety Information
Active Line Modules 5.2 Safety information Safety information WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed The non-observance of the fundamental safety instructions and residual risks stated in Chapter 1 can result in accidents with severe injuries or death. •...
Page 109 Active Line Modules 5.2 Safety information WARNING Danger to life due to high leakage currents caused by an interrupted external protective conductor The drive components conduct a high leakage current via the protective conductor. Touching conductive parts when the protective conductor is interrupted can result in death or serious injury.
Page 110 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 111: Interface Description
Active Line Modules 5.3 Interface description Interface description 5.3.1 Overview Figure 5-2 Active Line Module, frame size HXL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 112 Active Line Modules 5.3 Interface description Figure 5-3 Active Line Module, frame size JXL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 113: Connection Example
Active Line Modules 5.3 Interface description 5.3.2 Connection example Figure 5-4 Example connection of Active Line Module Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 114: Line/Load Connection
Active Line Modules 5.3 Interface description 5.3.3 Line/load connection Table 5- 2 Line/load connection of the Active Line Module Terminals Technical specifications U1, V1, W1 Voltage: 3 AC power input 3 AC 380 V -10 % (-15 % < 1 min) ... 3 AC 480 V +10 % •...
Page 115: X41 Ep Terminal / Temperature Sensor Connection
Active Line Modules 5.3 Interface description Note Connection to terminals 7 and 8 For operation, 24 V DC must be connected to terminal 7 and ground to terminal 8. Pulse suppression is activated when removed. Note Looping through the supply voltage The two "P24 V"...
Page 116 Active Line Modules 5.3 Interface description NOTICE Device failure as a result of unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side. This can result in significant disturbance of all signals (fault messages) up to failure of individual components (destruction of the devices).
Page 117: X42 Terminal Strip
Active Line Modules 5.3 Interface description 5.3.6 X42 terminal strip Table 5- 5 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Terminal Function Technical data P24L Power supply for Control Unit, Sensor Module and Terminal Module (18 ... 28.8 V) maximum load current: 3 A Max.
Page 118: Cooling Circuit Connections
Active Line Modules 5.3 Interface description 5.3.8 Cooling circuit connections Table 5- 7 Cooling circuit connections Connection Technical data Coolant connection A: Intake Pipe thread ISO 228 - G 3/4 B (external thread 3/4", flat-sealing) Coolant connection B: Return Tightening torque 60 Nm Note Replacement seal...
Page 119: Meaning Of The Leds On The Control Interface Module In The Active Line Module
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Danger of death when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 120: Dimension Drawing
Active Line Modules 5.4 Dimension drawing Dimension drawing Dimension drawing, frame size HXL The mandatory cooling clearances are indicated by the dotted line. Figure 5-5 Dimension drawing Active Line Module, frame size HXL Front view, side view Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 121 Active Line Modules 5.4 Dimension drawing Dimension drawing for frame size JXL The mandatory cooling clearances are indicated by the dotted line. Figure 5-6 Dimension drawing, Active Line Module, frame size JXL, Article No. 6SL3335-7TE41- 0AA7, 6SL3335-7TE41-4AA7, 6SL3335-7TG41-0AA7, 6SL3335-7TG41-3AA7. Front view, side view Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 122 Active Line Modules 5.4 Dimension drawing Figure 5-7 Dimension drawing, Active Line Module, frame size JXL, article number 6SL3335- 7TG41-6AA7. Front view, side view Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 123: Installation
Active Line Modules 5.5 Installation Installation Figure 5-8 Crane lifting lugs / screw coupling points for mechanical support Rail profiles on the underside of the device Rail profiles are provided at the lower side of the device, that are used to place down the devices during transport at the mounting location - and for installation and removal.
Page 124 Active Line Modules 5.6 Technical specifications Crane lifting lugs Active Line Modules are fitted with crane lifting lugs as standard when shipped. The units can be hoisted using these lugs and transported from the pallet to the installation location. Note Transport in the horizontal position Transport in the horizontal position is permissible.
Page 125: 5.6 Technical Specifications
Active Line Modules 5.6 Technical specifications Technical specifications Table 5- 10 Technical data, Active Line Modules, 3 AC 380 ... 480 V Article number 6SL3335– 7TE41–0AA7 7TE41–4AA7 Rated power - At I (50Hz 400V) L DC - At I (50Hz 400V) H DC - At I (60Hz 460V)
Page 126 Active Line Modules 5.6 Technical specifications Article number 6SL3335– 7TE41–0AA7 7TE41–4AA7 Max. cable length (total of all motor cables and DC link) - Shielded 3900 3900 - Unshielded 5850 5850 Degree of protection IP00 IP00 Dimensions - Width - Height 1510 1510 - Depth...
Page 127 Active Line Modules 5.6 Technical specifications Table 5- 11 Technical data for Active Line Modules, 3 AC 500 V ... 690 V Article number 6SL3335– 7TG38-1AA7 7TG41–0AA7 7TG41–3AA7 7TG41-6AA7 Rated power - At I (50Hz 690V) 1100 1400 1700 L DC - At I (50Hz 690V) 1000...
Page 128 Active Line Modules 5.6 Technical specifications Article number 6SL3335– 7TG38-1AA7 7TG41–0AA7 7TG41–3AA7 7TG41-6AA7 Max. cable length (total of all motor cables and DC link) - Shielded 2250 2250 2250 2250 - Unshielded 3375 3375 3375 3375 Degree of protection IP00 IP00 IP00 IP00...
Page 129: Overload Capability
Active Line Modules 5.6 Technical specifications 5.6.1 Overload capability The Active Line Modules have an overload reserve. The criterion for overload is that the Active Line Module is operated with its base load current before and after the overload occurs (a load duration of 300 s is used as a basis here). High overload The base load current for a high overload I is based on a duty cycle of 150 % for 60 s;...
Page 130: Derating Factors As A Function Of Coolant Temperature
5.6.2 Derating factors as a function of coolant temperature Water cooled SINAMICS S120 devices are suitable for water or a mixture of water and an antifreeze as coolant, corresponding to Section Antifreeze + biocide (Page 262). When water is used as a coolant, the units can supply 100% output current at temperatures between 5 °C and 38 °C.
Page 131: Derating Factors As A Function Of The Ambient Temperature
Active Line Modules 5.6 Technical specifications 5.6.3 Derating factors as a function of the ambient temperature The units can supply 100 % output current at an ambient air temperature of between 0 °C and 45 °C. The maximum output current decreases linearly to 90 % at ambient air temperatures of between 45 °C and 50 °C.
Page 132: Derating Factors As A Function Of Installation Altitude
Active Line Modules 5.6 Technical specifications 5.6.4 Derating factors as a function of installation altitude When the units are operated at an installation altitude with reduced air pressure, the derating characteristic shown below applies to the output current or the ambient air temperature. Figure 5-12 Maximum ambient temperature as a function of installation altitude At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain...
Page 133 Active Line Modules 5.6 Technical specifications Figure 5-13 Voltage correction factor K as a function of the installation altitude Note Rated voltage Refer to the maximum line voltage under "Connection voltages" in the technical data for details of the rated voltage. Note Input voltage range that can be actually used The dashed line represents a theoretical characteristic of the correction factor.
Page 134 Active Line Modules 5.6 Technical specifications Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 135: Motor Modules
Motor Modules Description A Motor Module is a power unit (DC-AC inverter) that provides the power supply for the motor connected to it. Power is supplied by means of the DC link of the drive unit. A Motor Module must be connected to a Control Unit via DRIVE-CLiQ. The open-loop and closed- loop control functions are stored in the Control Unit.
Page 136 Motor Modules 6.1 Description Characteristics of the Motor Modules ● Version for 510 ... 720 V DC (line voltage 380 ... 480 V 3 AC) from 110 to 1405 A Version for 675 ... 1035 V DC (line voltage 500 ... 690 V 3 AC) from 90 to 1560 A ●...
Page 137: Safety Information
Motor Modules 6.2 Safety information Safety information WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed The non-observance of the fundamental safety instructions and residual risks stated in Chapter 1 can result in accidents with severe injuries or death. •...
Page 138 Motor Modules 6.2 Safety information WARNING Fire hazard due to overheating because of inadequate ventilation clearances Inadequate ventilation clearances can cause overheating with a risk for personnel through smoke development and fire. This can also result in increased downtime and reduced service lives for Motor Modules.
Page 139: Interface Description
Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.
Page 140 Motor Modules 6.3 Interface description Figure 6-2 Motor Module, frame size GXL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 141 Motor Modules 6.3 Interface description Figure 6-3 Motor Module, frame size HXL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 142 Motor Modules 6.3 Interface description Figure 6-4 Motor Module, frame size JXL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 143: Connection Example
Motor Modules 6.3 Interface description 6.3.2 Connection example Figure 6-5 Connection example Motor Module Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 144: Dc Link/Motor Connection
Motor Modules 6.3 Interface description 6.3.3 DC link/motor connection Table 6- 2 DC link/motor connection of the Motor Module Terminals Technical data DCP, DCN Voltage: DC power input 510 ... 720 VDC • 675 ... 1035 VDC • Connecting lugs: d = 13 mm (M12/50 Nm) for busbar connection U2, V2, W2 Voltage: 3 AC power output...
Page 145: X41 Ep Terminal / Temperature Sensor Connection
Motor Modules 6.3 Interface description Note EP terminals only for Safety Integrated Basic Functions The function of the EP terminals is only available when Safety Integrated Basic Functions are enabled. Note Looping through the supply voltage The two "P24 V" or "M" terminals are jumpered in the connector. This ensures that the supply voltage is looped through, even when the connector is removed.
Page 146 Motor Modules 6.3 Interface description NOTICE Device failure as a result of unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side. This can result in significant disturbance of all signals (fault messages) up to failure of individual components (destruction of the devices).
Page 147: X42 Terminal Strip
Motor Modules 6.3 Interface description 6.3.6 X42 terminal strip Table 6- 5 Terminal strip X42 voltage supply for Control Unit, Sensor Module and Terminal Module Terminal Function Technical data P24L Power supply for Control Unit, Sensor Module and Terminal Module (18 ... 28.8 V) maximum load current: 3 A Max.
Page 148: Drive-Cliq Interfaces X400, X401, X402
Motor Modules 6.3 Interface description 6.3.8 DRIVE-CLiQ interfaces X400, X401, X402 Table 6- 7 DRIVE-CLiQ interfaces X400, X401, X402 Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 149: Meaning Of The Leds On The Control Interface Module In The Motor Module
Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Danger of death when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 150: Dimension Drawing
Motor Modules 6.4 Dimension drawing Dimension drawing Dimension drawing, frame size FXL The mandatory cooling clearances are indicated by the dotted line. Figure 6-6 Dimension drawing Motor Module, frame size FXL. Front view, side view Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 151 Motor Modules 6.4 Dimension drawing Dimension drawing for frame size GXL The mandatory cooling clearances are indicated by the dotted line. Figure 6-7 Dimension drawing Motor Module, frame size GXL. Front view, side view Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 152 Motor Modules 6.4 Dimension drawing Dimension drawing, frame size HXL The mandatory cooling clearances are indicated by the dotted line. Figure 6-8 Dimension drawing Motor Module, frame size HXL. Front view, side view Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 153 Motor Modules 6.4 Dimension drawing Dimension drawing for frame size JXL The mandatory cooling clearances are indicated by the dotted line. Figure 6-9 Dimension drawing Motor Module, frame size JXL, Article number 6SL3325-1TE41- 0AA7, 6SL3325-1TE41-4AA7, 6SL3325-1TG38-1AA7, 6SL3325-1TG41-0AA7, 6SL3325-1TG41-2AA73, 6SL3325-1TG41-3AA7. Front view, side view Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 154 Motor Modules 6.4 Dimension drawing Figure 6-10 Dimension drawing Motor Module, frame size JXL, Article number 6SL3325-1TG41- 6AA7. Front view, side view Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 155: Installation
Motor Modules 6.5 Installation Installation Figure 6-11 Crane lifting lugs / screw coupling points for mechanical support Protection guard for frame sizes FXL and GXL A protection guard is mounted on the bottom of the Motor Module ("1" in the diagram below) which is used when the device is being transported.
Page 156 Motor Modules 6.5 Installation Figure 6-12 Protection guard Note Mounting equipment for power units The mounting equipment for the power units can be used to mount the Motor Module, see "Mounting equipment for power units (Page 282)". Rail profiles on the underside of the device for frame sizes HXL and JXL Rail profiles are provided at the lower side of the device, that are used to place down the devices during transport at the mounting location - and for installation and removal.
Page 157 Motor Modules 6.6 Technical specifications Crane lifting lugs Motor Modules are fitted with crane lifting lugs as standard when shipped. The units can be hoisted using these lugs and transported from the pallet to the installation location. Note Transport in the horizontal position Transport in the horizontal position is permissible.
Page 158: Technical Specifications
Motor Modules 6.6 Technical specifications Technical specifications Table 6- 11 Technical data for Motor Modules, 510 ... 720 V DC (line voltage 380 ... 480 V3 AC), Part 1 Article number 6SL3325– 1TE32-1AA3 1TE32–6AA3 1TE33-1AA3 1TE35–0AA3 Type rating - Based on I (50 Hz 400 V) - Based on I (50 Hz 400 V)
Page 159 Motor Modules 6.6 Technical specifications Article number 6SL3325– 1TE32-1AA3 1TE32–6AA3 1TE33-1AA3 1TE35–0AA3 DC link/motor connection Flat connection for M12 screw Max. conductor cross-sections - DC link connection (DCP, DCN) mm² Busbar Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm²...
Page 160 Motor Modules 6.6 Technical specifications Table 6- 12 Technical data for Motor Modules, 510 ... 720 V DC (line voltage 380 ... 480 V 3 AC), Part 2 Article number 6SL3325– 1TE37-5AA7 1TE41-0AA7 1TE41–2AA7 1TE41–4AA7 Type rating - Based on I (50 Hz 400 V) - Based on I (50 Hz 400 V)
Page 161 Motor Modules 6.6 Technical specifications Article number 6SL3325– 1TE37-5AA7 1TE41-0AA7 1TE41–2AA7 1TE41–4AA7 DC link/motor connection Flat connection for M12 screw Max. conductor cross-sections - DC link connection (DCP, DCN) mm² Busbar Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm²...
Page 162 Motor Modules 6.6 Technical specifications Table 6- 13 Technical data for Motor Modules, DC 675 ... 1035 V (line voltage 3 AC 500 ... 690 V), Part 1 Article number 6SL3325– 1TG31-0AA3 1TG31–5AA3 1TG32-2AA3 1TG33–3AA3 Type rating - Based on I (50 Hz 690 V) - Based on I (50 Hz 690 V)
Page 163 Motor Modules 6.6 Technical specifications Article number 6SL3325– 1TG31-0AA3 1TG31–5AA3 1TG32-2AA3 1TG33–3AA3 DC link/motor connection Flat connection for M12 screw Max. conductor cross-sections - DC link connection (DCP, DCN) mm² Busbar Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm²...
Page 164 Motor Modules 6.6 Technical specifications Table 6- 14 Technical data for Motor Modules, DC 675 ... 1035 V (line voltage 3 AC 500 ... 690 V), Part 2 Article number 6SL3325– 1TG34-7AA7 1TG35-8AA7 1TG38–1AA7 1TG41–0AA7 Type rating - Based on I (50 Hz 690 V) 1000 - Based on I...
Page 165 Motor Modules 6.6 Technical specifications Article number 6SL3325– 1TG34-7AA7 1TG35-8AA7 1TG38–1AA7 1TG41–0AA7 DC link/motor connection Flat connection for M12 screw Max. conductor cross-sections - DC link connection (DCP, DCN) mm² Busbar Busbar Busbar Busbar - Motor connection (U2, V2, W2) mm²...
Page 166 Motor Modules 6.6 Technical specifications Table 6- 15 Technical data for Motor Modules, DC 675 ... 1035 V (line voltage 3 AC 500 ... 690 V), Part 3 Article number 6SL3325– 1TG41–3AA7 1TG41-6AA7 Type rating - Based on I (50 Hz 690 V) 1200 1500 - Based on I...
Page 167 Motor Modules 6.6 Technical specifications Article number 6SL3325– 1TG41–3AA7 1TG41-6AA7 DC link/motor connection Flat connection for M12 screw Max. conductor cross-sections - DC link connection (DCP, DCN) mm² Busbar Busbar - Motor connection (U2, V2, W2) mm² Busbar Busbar - PE connection mm²...
Page 168: Overload Capability
Motor Modules 6.6 Technical specifications 6.6.1 Overload capability The Motor Modules have an overload reserve e.g. to handle breakaway torques. In the case of drives with overload requirements, the appropriate base-load current must, therefore, be used as a basis for the required load. The criterion for overload is that the Motor Module is operated with its base load current before and after the overload occurs (a load duration of 300 s is used as a basis here).
Page 169 Motor Modules 6.6 Technical specifications High overload The base load current for a high overload I is based on a duty cycle of 150 % for 60 s or 160 % for 10 s. Figure 6-14 High overload Low overload for 6SL3325–1TG41–3AA7 and 6SL3325–1TG41–6AA7 Motor Modules The base load current for low overload (I ) is based on a load duty cycle of 110 % for 60 s or 130 % for 10 s.
Page 170: Derating Factors
6.6.2.1 Derating factors as a function of coolant temperature Water cooled SINAMICS S120 devices are suitable for water or a mixture of water and an antifreeze as coolant, corresponding to Section Antifreeze + biocide (Page 262). When water is used as a coolant, the units can supply 100% output current at temperatures between 5 °C and 38 °C.
Page 171 Motor Modules 6.6 Technical specifications Figure 6-17 Maximum output current as a function of coolant temperature Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 172: Derating Factors As A Function Of The Ambient Temperature
Motor Modules 6.6 Technical specifications 6.6.2.2 Derating factors as a function of the ambient temperature The units can supply 100 % output current at an ambient air temperature of between 0 °C and 45 °C. The maximum output current decreases linearly to 90 % at ambient air temperatures of between 45 °C and 50 °C.
Page 173: Derating Factors As A Function Of Installation Altitude
Motor Modules 6.6 Technical specifications 6.6.2.3 Derating factors as a function of installation altitude When the units are operated at an installation altitude with reduced air pressure, the derating characteristic shown below applies to the output current or the ambient air temperature. Figure 6-19 Maximum ambient temperature as a function of installation altitude At installation altitudes above 2000 m (6562 ft), the line voltage must not exceed certain...
Page 174 Motor Modules 6.6 Technical specifications Figure 6-20 Voltage correction factor K as a function of the installation altitude Note Rated voltage Refer to the maximum line voltage under "Connection voltages" in the technical data for details of the rated voltage. Note Input voltage range that can be actually used The dashed line represents a theoretical characteristic of the correction factor.
Page 175: Current Derating As A Function Of The Pulse Frequency
Motor Modules 6.6 Technical specifications 6.6.2.4 Current derating as a function of the pulse frequency When the pulse frequency is increased, the derating factor of the output current must be taken into account. This derating factor must be applied to the currents specified beforehand in the technical data.
Page 176: Parallel Connection Of Motor Modules
Motor Modules 6.6 Technical specifications Maximum output frequencies achieved by increasing the pulse frequency By multiplying the rated pulse frequency with a multiple integer, the following output frequencies can be achieved taking into account the derating factors: Table 6- 18 Maximum output frequencies achieved by increasing the pulse frequency in VECTOR mode Pulse frequency [kHz]...
Page 177 Motor Modules 6.6 Technical specifications Minimum cable lengths for parallel connection and connection to a motor with a single-winding system Note Minimum cable lengths The minimum cable lengths specified in the tables below must be observed when two or more Motor Modules are connected in parallel and there is a connection to a motor with a single-winding system.
Page 178 Motor Modules 6.6 Technical specifications Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 179: Motor-Side Power Components
Motor-side power components Sine-wave filter 7.1.1 Description If a sine-wave filter is connected to the output of the Power Modules or Motor Modules, the voltage between the motor terminals is virtually sinusoidal. This reduces the voltage load on the motor windings and prevents motor noise that would be induced by the pulse frequency. Sine-wave filters are available up to a converter type power rating of 250 kW (without consideration for derating).
Page 180: Safety Information
When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use sine-wave filters that SIEMENS has released for SINAMICS. Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 181 Motor-side power components 7.1 Sine-wave filter NOTICE Risk of damaging sine-wave filter by exceeding the maximum output frequency The maximum permissible output frequency when sine-wave filters are used is 150 Hz. The sine-wave filter can be damaged if the output frequency is exceeded. •...
Page 182: Dimension Drawing
Motor-side power components 7.1 Sine-wave filter 7.1.3 Dimension drawing Figure 7-2 Dimension drawing, sine-wave filter Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 183 Motor-side power components 7.1 Sine-wave filter Table 7- 1 Dimensions of the sine-wave filter (all values in mm) 6SL3000- 2CE32-3AA0 2CE32-8AA0 2CE34-1AA0 The lengths n1, n2 and n3 correspond to the drill hole spacing Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 184: Technical Data
Motor-side power components 7.1 Sine-wave filter 7.1.4 Technical data Table 7- 2 Technical data of sine-wave filters 380 V ... 480 V 3 AC Article number 6SL3000- 2CE32-3AA0 2CE32-3AA0 2CE32-8AA0 2CE34-1AA0 Suitable for Power Module 6SL3315- 1TE32-1AAx 1TE32-6AAx 1TE33-1AAx 1TE35-0AAx Suitable for Motor Module 6SL3325- 1TE32-1AAx...
Page 185: Motor Reactors
Motor-side power components 7.2 Motor reactors Motor reactors 7.2.1 Description Motor reactors reduce the voltage stress on the motor windings by reducing the voltage gradients at the motor terminals that occur when motors are fed from drive converters. At the same time, the capacitive re-charging currents that additionally load the output of the Power Modules or Motor Modules when longer motor cables are used are simultaneously reduced.
Page 186 When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use motor reactors that SIEMENS has released for SINAMICS. NOTICE Risk of damaging the motor reactor by exceeding the maximum output frequency The maximum permissible output frequency when a motor reactor is used is 150 Hz.
Page 187: Dimension Drawing
Motor-side power components 7.2 Motor reactors 7.2.3 Dimension drawing Figure 7-3 Dimension drawing, motor reactor Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 188 Motor-side power components 7.2 Motor reactors Table 7- 3 Dimensions of motor reactors, 3 AC 380 V ... 480 V, Part 1 (all specifications in mm) 6SL3000- 2BE32-1AA0 2BE32-6AA0 2BE33-2AA0 2BE35-0AA0 Connection type Type 1 Type 1 Type 1 Type 2 12.5 12.5 12.5...
Page 189 Motor-side power components 7.2 Motor reactors Table 7- 5 Dimensions of motor reactors, 3 AC 500 V ... 690 V, Part 1 (all specifications in mm) 6SL3000- 2AH31-0AA0 2AH31-5AA0 2AH32-4AA0 2AH33-6AA0 Connection type Type 1 Type 1 Type 1 Type 1 12.5 12.5 12.5...
Page 190: Technical Data
Motor-side power components 7.2 Motor reactors 7.2.4 Technical data Table 7- 7 Technical data of motor reactors 380 V ... 480 V 3 AC, Part 1 Article number 6SL3000- 2BE32-1AA0 2BE32-6AA0 2BE33-2AA0 2BE35-0AA0 Suitable for Power Module 6SL3315- 1TE32-1AA3 1TE32-6AA3 1TE33-1AA3 1TE35-0AA3 Suitable for Motor Module...
Page 191 Motor-side power components 7.2 Motor reactors Table 7- 8 Technical data of motor reactors 380 V ... 480 V 3 AC, Part 2 Article number 6SL3000- 2AE38-4AA0 2AE41-0AA0 2AE41-4AA0 Suitable for Motor Module 6SL3325- 1TE37-5AA7 1TE41-0AA7 1TE41-2AA7 1TE41-4AA7 Type rating of the Motor Module 710 / 800 Rated current 1405...
Page 192 Motor-side power components 7.2 Motor reactors Table 7- 9 Technical data of motor reactors 500 V ... 690 V 3 AC, Part 1 Article number 6SL3000- 2AH31-0AA0 2AH31-5AA0 2AH32-4AA0 2AH33-6AA0 Suitable for Motor Module 6SL3325- 1TG31-0AA3 1TG31-5AA3 1TG32-2AA3 1TG33-3AA3 Type rating of the Motor Module Rated current Power loss - at 50 Hz...
Page 193 Motor-side power components 7.2 Motor reactors Table 7- 10 Technical data of motor reactors 500 V ... 690 V 3 AC, Part 2 Article number 6SL3000- 2AH34- 2AH35- 2AH38- 2AH41- 2AH41- 7AA0 8AA0 1AA0 1AA0 3AA0 Suitable for Motor Module 6SL3325- 1TG34- 1TG35-...
Page 194: Dv/Dt Filter With Voltage Peak Limiter
Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter dv/dt filter with Voltage Peak Limiter 7.3.1 Description The dv/dt filter plus voltage peak limiter comprises two components: the dv/dt reactor and the voltage-limiting network (voltage peak limiter), which cuts of the voltage peaks and returns energy to the DC link.
Page 195 Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter Table 7- 12 Max. pulse frequency when a dv/dt filter is used with Power Modules and/or Motor Mod- ules with a rated pulse frequency of 2 kHz Article No. Type rating Output current for a Max.
Page 196: Safety Information
When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use dv/dt filters that SIEMENS has approved for operation with SINAMICS. Water-cooled chassis power units for common cooling circuits...
Page 197 Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter NOTICE Damage to the dv/dt filter by exceeding the maximum output frequency The maximum permissible output frequency when using a dv/dt filter is 150 Hz. The dv/dt filter can be damaged if the output frequency is exceeded. •...
Page 198: Interface Description
Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter 7.3.3 Interface description Figure 7-4 Interface overview, voltage peak limiter, type 1 Figure 7-5 Interface overview, voltage peak limiter, type 2 Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 199 Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter Figure 7-6 Interface overview, voltage peak limiter, type 3 Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 200: Connecting The Dv/Dt Filter Plus Voltage Peak Limiter
Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter 7.3.4 Connecting the dv/dt filter plus Voltage Peak Limiter Figure 7-7 Connecting a dv/dt filter plus voltage peak limiter for versions with one dv/dt reactor Figure 7-8 Connecting a dv/dt filter plus voltage peak limiter for versions with two dv/dt reactors Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 201 Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter Cable cross-sections Table 7- 14 Cable cross-sections for connections between the dv/dt filter plus voltage peak limiter and Power Module or Motor Module dv/dt filter Connection to the DC link Connection between dv/dt reactor and plus (DCPS / DCNS)
Page 202: Dimension Drawing, Dv/Dt Reactor
Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter 7.3.5 Dimension drawing, dv/dt reactor Figure 7-9 Dimension drawing, dv/dt reactor Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 203 Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter Table 7- 15 Dimensions of dv/dt reactor, 380 V ... 480 V 3 AC (all dimensions in mm) 6SL3000- 2DE32-6CA0 2DE35-0CA0 2DE38-4CA0 2DE41-4CA0 10.5 x 14 14 x 18 14 x 18 14 x 18 152.5 152.5...
Page 204 Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter Table 7- 17 Dimensions of dv/dt reactor, 500 V ... 690 V, Part 2 (all values in mm) 6SL3000- 2DH35-8CA0 2DH38-1DA0 2DH41-3DA0 14 x 18 14 x 18 14 x 18 152.5 hmax M12 (15 x 22)
Page 205: Dimension Drawing Of The Voltage Peak Limiter
Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter 7.3.6 Dimension drawing of the voltage peak limiter Figure 7-10 Dimension drawing of the voltage peak limiter, type 1 Figure 7-11 Dimension drawing of the voltage peak limiter, type 2 Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 206 Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter Figure 7-12 Dimension drawing of the voltage peak limiter, type 3 Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 207 Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter Table 7- 18 Assigning voltage peak limiters to dimension drawings Voltage peak limiter Dimension drawing type Line voltage 3 AC 380 ... 480 V 6SL3000-2DE32-6BA0 Type 1 6SL3000-2DE35-0BA0 Type 2 6SL3000-2DE38-4BA0 Type 3 6SL3000-2DE41-4BA0...
Page 208: Technical Data
Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter 7.3.7 Technical data Table 7- 19 Technical data of the dv/dt filter plus voltage peak limiter, 380 V ... 480 V 3 AC Article number 6SL3000- 2DE32-6AA0 2DE35-0AA0 2DE38-4AA0 2DE41-4AA0 Suitable for Power Module 6SL3315- 1TE32-1AA3...
Page 209 Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter Note Cable lengths for versions with two dv/dt reactors For versions with two dv/dt reactors, the cable lengths specified in the table do not change. Table 7- 20 Technical data of the dv/dt filter plus voltage peak limiter, 500 V ... 690 V 3 AC, Part 1 Article number 6SL3000- 2DH31-0AA0...
Page 210 Motor-side power components 7.3 dv/dt filter with Voltage Peak Limiter Table 7- 21 Technical data of the dv/dt filter plus voltage peak limiter, 500 V ... 690 V 3 AC, Part 2 Article number 6SL3000- 2DH35-8AA0 2DH38-1AA0 2DH41-3AA0 Suitable for Motor Module 6SL3325- 1TG34-7AA7 1TG38-1AA7...
Page 211: Dv/Dt Filter Compact Plus Voltage Peak Limiter
Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter dv/dt filter compact plus voltage peak limiter 7.4.1 Description The dv/dt filter compact plus voltage peak limiter comprises two components: the dv/dt reactor and the voltage-limiting network (voltage peak limiter), which cuts off the voltage peaks and feeds back the energy into the DC link.
Page 212 Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter Table 7- 22 Max. pulse frequency when a dv/dt filter compact plus voltage peak limiter is used in Power Modules or Motor Modules with a rated pulse frequency of 2 kHz Article number of Power Type rating Output current for a...
Page 213: Safety Information
Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter 7.4.2 Safety information WARNING Danger to life if the fundamental safety instructions and remaining risks are not carefully observed The non-observance of the fundamental safety instructions and residual risks stated in Chapter 1 can result in accidents with severe injuries or death.
Page 214 Damage to the dv/dt filter compact by using components that have not been released When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use a dv/dt filter compact that SIEMENS has approved for operation with SINAMICS. NOTICE Damage to the dv/dt filter by exceeding the maximum output frequency The maximum permissible output frequency when a dv/dt filter compact is used is 150 Hz.
Page 215: Interface Description
Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter NOTICE Damage to the dv/dt filter compact if it is not activated during commissioning The dv/dt filter compact may be damaged if it is not activated during commissioning. • Activate the dv/dt filter compact during commissioning using parameter p0230 = 2. NOTICE Damage to the dv/dt filter compact if a motor is not connected dv/dt filters compact which are operated without a motor being connected can be damaged...
Page 216 Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter Figure 7-14 Interface overview, dv/dt filter compact plus Voltage Peak Limiter, type 2 Figure 7-15 Interface overview, dv/dt filter compact plus voltage peak limiter, type 3 Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 217 Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter Figure 7-16 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 4 dv/dt reactor Figure 7-17 Interface overview for dv/dt filter compact plus Voltage Peak Limiter, Type 4 Voltage Peak Limiter Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 218: Connecting The Dv/Dt Filter Compact Plus Voltage Peak Limiter
Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter 7.4.4 Connecting the dv/dt filter compact plus Voltage Peak Limiter Figure 7-18 Connecting the dv/dt filter compact plus voltage peak limiter - integrated unit Figure 7-19 Connecting the dv/dt filter compact plus voltage peak limiter - separate components Cable cross-sections In a dv/dt filter with separate voltage peak limiter (Type 4), the connections between dv/dt reactor and voltage peak limiter are already installed on the voltage peak limiter.
Page 219 Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter dv/dt filter compact plus volt- Cross-section Connection on dv/dt filter age peak limiter [mm²] Type 3 Copper bar for M8 bolt / 12 Nm Type 4 Copper bar for M8 bolt / 12 Nm Table 7- 25 Connection cable enclosed for connecting dv/dt reactor and voltage peak limiter Voltage peak limiter...
Page 220: Dimension Drawing For Dv/Dt Filter Compact Plus Voltage Peak Limiter
Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter 7.4.5 Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter dv/dt filter compact plus Voltage Peak Limiter, type 1 Figure 7-20 Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter, type 1 Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 221 Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter dv/dt filter compact plus voltage peak limiter, type 2 Figure 7-21 Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter, type 2 Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 222 Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter dv/dt filter compact plus voltage peak limiter, type 3 Figure 7-22 Dimension drawing for dv/dt filter compact plus voltage peak limiter, type 3 Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 223 Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter dv/dt filter compact plus voltage peak limiter, type 4 Figure 7-23 Dimension drawing for dv/dt filter compact plus voltage peak limiter, type 4 dv/dt reactor Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 224 Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter Figure 7-24 Dimension drawing for dv/dt filter compact plus voltage peak limiter, type 4 Voltage peak limiter Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 225: Technical Data
Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter Table 7- 26 Assignment of dv/dt filters compact plus voltage peak limiter to the dimension drawings dv/dt filter compact plus voltage peak limiter Dimension drawing type Line voltage 3 AC 380 ... 480 V 6SL3000-2DE32-6EA0 Type 1 6SL3000-2DE35-0EA0...
Page 226 Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter Table 7- 28 Technical data of the dv/dt filter compact plus voltage peak limiter, 380 V ... 480 V 3 AC, Part 2 Article number 6SL3000- 2DE41-4EA0 Suitable for Motor Module 6SL3325- 1TE41-0AA7 (560 kW) (unit rating)
Page 227 Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter Table 7- 29 Technical data of the dv/dt filter compact plus voltage peak limiter, 500 V ... 690 V 3 AC, Part 1 Article number 6SL3000- 2DG31-0EA0 2DG31-5EA0 2DG32-2EA0 Suitable for Motor Module 6SL3325- 1TG31-0AA3 (90 kW)
Page 228 Motor-side power components 7.4 dv/dt filter compact plus voltage peak limiter Table 7- 31 Technical data of the dv/dt filter compact plus voltage peak limiter, 500 V ... 690 V 3 AC, Part 3 Article number 6SL3000- 2DG38-1EA0 2DG41-3EA0 Suitable for Motor Module 6SL3325- 1TG38-1AA7 (800 kW) 1TG41-0AA7 (1000 kW)
Page 229: Cabinet Design And Emc
8.1.1 General The modular concept of SINAMICS S120 chassis units allows a wide range of potential device combinations. For this reason, it is impossible to describe each individual combination. This section instead aims to provide some basic information and general rules on the basis of which special device combinations can be configured to ensure electromagnetic compatibility and adequate cooling –...
Page 230 Cabinet design and EMC 8.1 Notes NOTICE Limiting of overvoltages On systems with a grounded phase conductor and a line voltage >600 VAC, line-side components should be installed to limit overvoltages to overvoltage category II according to IEC 61800-5-1. Note Protection against the spread of fire The converter may be operated only in closed housings or in higher-level control cabinets with protective covers that are closed, and when all of the protective devices are used.
Page 231: Directives
Cabinet design and EMC 8.1 Notes Maximum cable lengths Table 8- 1 Maximum cable lengths Type Maximum length [m] 24 VDC power cables 24 V signal cables Power cable between the Motor Module and motor 300 (shielded) 450 (unshielded) when using two motor reactors in series 525 (shielded) 787 (unshielded) DRIVE-CLiQ cables...
Page 232: Emc-Compliant Design And Control Cabinet Configuration
8.3.1 Mounting on mounting rails The water-cooled SINAMICS S120 devices can be mounted in the control cabinet on mounting rails. For this purpose, mounting rails are provided on the lower side of the power units, which can be used to mount the device in the control cabinet.
Page 233 Cabinet design and EMC 8.3 Cabinet installation, vertical and horizontal installation Rail profile at the power units The dimensions of the rail profiles for the various power units are shown in the following drawings. Figure 8-2 Rail profile, Active Interface Module (filter module), frame size JXL (dimensions in mm) Figure 8-3 Rail profile, Motor Module, frame size FXL (dimensions in mm) Water-cooled chassis power units for common cooling circuits...
Page 234 Cabinet design and EMC 8.3 Cabinet installation, vertical and horizontal installation Figure 8-4 Rail profile, Motor Module, frame size GXL (dimensions in mm) Figure 8-5 Rail profile, Active Line Module and Motor Module, frame size HXL (dimension data in mm) Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 235 Cabinet design and EMC 8.3 Cabinet installation, vertical and horizontal installation Figure 8-6 Rail profile, Active Line Module and Motor Module, frame size JXL, (dimensions in mm) Figure 8-7 Rail profile, Power Modules, frame sizes FL, GL (dimensions in mm) Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 236: Horizontal Installation
8.3 Cabinet installation, vertical and horizontal installation 8.3.2 Horizontal installation The water-cooled SINAMICS S120 devices can operate in a vertical position with the device resting on its rear panel. To prevent concentrations of heat (hotspots) inside the devices in this mounting position, an external fan needs to be installed which is capable of removing heated air from the devices, see "Volumetric air flow and fans required (Page 238)".
Page 237: Vertical Installation
8.3 Cabinet installation, vertical and horizontal installation 8.3.3 Vertical installation The water-cooled SINAMICS S120 devices are suitable for vertical installation in a cabinet with a minimum width of 400 mm. A partition must be installed between the cabinets housing and the SINAMICS device to ensure that the device is adequately ventilated.
Page 238: Volumetric Air Flow And Fans Required
Note Notes for installation in control cabinets The SINAMICS S120 water-cooled devices have IP20 degree of protection with the exception of the electrical connections (overall degree of protection IP00). Depending on the degree of protection of the cabinet, it must be guaranteed that the thermal losses in the cabinet are extracted from the cabinet using a fan or an air/water heat exchanger.
Page 239 Cabinet design and EMC 8.3 Cabinet installation, vertical and horizontal installation Vertical installation Note Notes for installation in control cabinets No additional measures need to be taken if the modules are mounted in a cabinet with degree of protection up to IP21. However, if they are mounted in a cabinet with a degree of protection higher than IP21, a fan must be installed above the modules to avoid the formation of hotspots.
Page 240: Coolant Connection
Cabinet design and EMC 8.3 Cabinet installation, vertical and horizontal installation Type Required volumetric flow dV/dt of Average rate of flow roof-mounted fan [m³/s] [m/s] Motor Module FXL, 150 A (690 V) 0.003 0.02 Motor Module FXL, 215 A (690 V) 0.004 0.02 Motor Module FXL, 330 A (690 V)
Page 241: Cooling Circuit, Coolant Properties And Protection Against Condensation
• When assessing the risk, take into account residual risks. Note Contact addresses The contact addresses for companies named in this section are available on request from your local Siemens sales office. Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 242: Cooling Circuits
General information A copper-nickel alloy is used to guide the coolant into the cooling plates of the water-cooled SINAMICS S120 devices, providing the user with two options for the design of the cooling circuit. A common cooling circuit is possible. This includes converter, motor and system. The heat is dissipated using a cooling system with water-water heat exchanger.
Page 243 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Pressure The maximum permissible system pressure is 600 kPa. The lowest possible pressure should be selected to allow use of pumps with a flat characteristic. Maximum permissible differential pressure for a heat sink: 150 kPa (is applicable for water as coolant).
Page 244 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Installation The connection between the devices and cooling system should be designed with hoses for mechanical decoupling. Recommendations for the hose type, seals and clamps are provided in Chapter Materials (Page 264).
Page 245: Cooling Circuit For Heat Sinks Manufactured Out Of A Copper-Nickel Alloy
Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits 9.1.1 Cooling circuit for heat sinks manufactured out of a copper-nickel alloy To ensure an optimum heat sink service life, please note the following specifications for the copper-nickel alloy heat sinks (Active Line Modules and Motor Modules HXL and JXL): ●...
Page 246 Note Arrangement of the devices in the cooling circuit When arranging the devices in the cooling circuit, please note that the SINAMICS S120 devices must always be positioned upstream of the motors. Dirt traps (strainer) with a mesh width ≤100 µm, at least one pressure measuring point and a sight glass are important for service.
Page 247: Preventing Cavitation
Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits 9.1.2 Preventing cavitation The following applies to all cooling circuits: ● The cooling circuit must always be designed in such a way that the pressure compensator is located on the suction side of the pump and as close as possible to the pump (see Figure below).
Page 248: Cooling Circuit Configuring Information
● The risk of cavitation and abrasion increases as a result of the high total volumetric flow. The material-dependent maximum velocity is exceeded. ● It is not possible to connect SINAMICS S120 in series because the total volumetric flow inherent to any series connection requires system pressures in the 600 kPa range or above.
Page 249 Coolant mixture comprising Antifrogen N or Dowcal 100 and water The following diagrams show the pressure drop as a function of the volumetric flow rates for the different SINAMICS S120 water-cooled components when using Antifrogen N or Dowcal 100. Dowcal 100 has the same flow attribute as Antifrogen N.
Page 250 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-5 Pressure drop as a function of volumetric flow for Power Module frame size GL, and Motor Module frame size Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 251 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-6 Pressure drop as a function of volumetric flow for Active Line Module and Motor Module, frame size HXL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 252 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-7 Pressure drop as a function of volumetric flow for Active Line Module and Motor Module, frame size JXL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 253 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-8 Pressure drop as a function of volumetric flow for Active Interface Module, frame size JIL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 254 Coolant mixture comprising Antifrogen L and water The following diagrams show the pressure drop as a function of the volumetric flow rates for the different SINAMICS S120 water-cooled components when using Antifrogen L. Figure 9-9 Pressure drop as a function of volumetric flow for Power Module frame size FL, and Motor Module frame size...
Page 255 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-10 Pressure drop as a function of volumetric flow for Power Module frame size GL, and Motor Module frame size Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 256 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-11 Pressure drop as a function of volumetric flow for Active Line Module and Motor Module, frame size HXL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 257 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-12 Pressure drop as a function of volumetric flow for Active Line Module and Motor Module, frame size JXL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 258 Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits Figure 9-13 Pressure drop as a function of volumetric flow for Active Interface Module, frame size JIL Dimensioning the cooling circuit Recommendation for dimensioning the cooling circuit: The differential pressure between the supply and return lines should be selected such that the following applies: The individual pressure drops Pi represent the pressure drops of components (heat exchanger, piping, 70 kPa for the SINAMICS devices connected in parallel, valves, dirt traps,...
Page 259: Equipotential Bonding
Cooling circuit, coolant properties and protection against condensation 9.1 Cooling circuits 9.1.4 Equipotential bonding All components in the cooling system (SINAMICS units, heat exchanger, piping system, pump, pressure compensator, etc.) must be connected to an equipotential bonding system. This must be realized using a copper bar or stranded copper with the appropriate conductor cross-sections to prevent electrochemical processes from occurring.
Page 260: Coolant Definition
Cooling circuit, coolant properties and protection against condensation 9.2 Coolant definition Coolant definition 9.2.1 Coolant properties The coolant must fulfill the following requirements over the long term. For ambient temperatures below +5 °C, antifreeze must be added to the coolant, see Antifreeze + biocide (Page 262).
Page 261 Cooling circuit, coolant properties and protection against condensation 9.2 Coolant definition Note Analyzing the liquid coolant It is recommended that you contact the coolant manufacturer for analyzing the liquid coolant. The coolant should be checked 3 months after the cooling circuit is filled for the first time and, subsequently, once a year.
Page 262: Antifreeze + Biocide
9.2.2 Antifreeze + biocide Table 9- 4 Overview and application of coolant additives Used with SINAMICS S120 water cooled Please note the following in particular Antifreeze Antifrogen N, 25 % < X ≤ 45 % For Antifrogen L, for the same antifreeze protection, a higher concentration is re- Antifrogen L, 25 % <...
Page 263 Cooling circuit, coolant properties and protection against condensation 9.2 Coolant definition NOTICE Damage caused by leaks if the appropriate concentration of antifreeze is not used An insufficient concentration of antifreeze can result in material damage caused by corrosion and cooling circuit leaks. •...
Page 264: Materials
The following table lists a wide variety of materials and components which are permissible or not permissible for use in a cooling circuit. Table 9- 5 Materials and components of a cooling circuit Material Used as Used with SINAMICS S120 water cooled Zinc Pipes, valves and Do not use zinc! fittings Brass Pipes, valves and Can be used in closed circuits with antifreeze.
Page 265 Cooling circuit, coolant properties and protection against condensation 9.3 Materials Material Used as Used with SINAMICS S120 water cooled Gaskets Pipes, valves and Use of Viton, AFM34, EPDM, NBR is recommended. fittings Hose connections Pipe-hose transition Secure with clips conforming to DIN2817, available, e.g. from the Telle company .
Page 266: Anti-Condensation Measures
Cooling circuit, coolant properties and protection against condensation 9.4 Anti-condensation measures Anti-condensation measures The customer must take measures to protect the devices against condensation. If condensation occurs in the device, it must be de-energized and dried before switching on again. Condensation normally occurs at the intake connection of the devices.
Page 267: Examples Of Coolant Control
Cooling circuit, coolant properties and protection against condensation 9.5 Examples of coolant control Examples of coolant control For water-cooled devices, warm ambient air can condense on the cold surfaces of heat sink. The resulting condensate can cause electrical damage such as leakage current bridges and flashovers.
Page 268 Cooling circuit, coolant properties and protection against condensation 9.5 Examples of coolant control Sight glass Vent T piece Temperature sensor Line d1 Pressure sensor Line d2 Pump Line d3 Three-way bypass valve Ball valve d2 Safety release valve Ball valve d3 Ball valve d1 Hose connection at the device Filter mit automatic backflushing or dirt trips, fine filter...
Page 269 Cooling circuit, coolant properties and protection against condensation 9.5 Examples of coolant control Example of control of the coolant temperature depending on the relative humidity and the ambient temperature The temperature correction value delta T (ΔT ) is added to the ambient temperature to maintain the temperature setpoint (T ) for the coolant.
Page 270 Cooling circuit, coolant properties and protection against condensation 9.5 Examples of coolant control Figure 9-16 Curve to determine the temperature ΔT The temperature ΔT can be determined according to the characteristic based on the measured humidity. Example of the formation of the temperature setpoint of the coolant ①...
Page 271 SIEMENS. Please contact your local Siemens office. The cooling units in a Siemens control cabinet have a closed-control unit with a bypass valve as protection against condensation. The risk of condensation can be minimized by manually setting the coolant temperature using the Siemens control. Recognition of the danger of condensation due to too high an ambient temperature in relation to the coolant temperature is integrated as a warning to be issued.
Page 272: Connection Methods
Connection methods 9.6.1 Connections The electrical connections on the SINAMICS S120 water-cooled devices must be made with cables having the cross-section specified in the technical data for the relevant device. The coolant connection is made using 3/4'' couplings. The supply and return connections on the SINAMICS devices must be made with flexible, non-conductive hose (see Section "Materials") so as to eliminate the risk of electrochemical...
Page 273: Installing The Hose Connectors Using Security Clamp Collars
Cooling circuit, coolant properties and protection against condensation 9.6 Connection methods 9.6.2 Installing the hose connectors using security clamp collars Hose connectors manufactured out of a copper-nickel alloy are included in the accessories pack to attach the hoses to the connections for the liquid coolant. These hose connectors must be used in order to avoid corrosion.
Page 274 Cooling circuit, coolant properties and protection against condensation 9.6 Connection methods Position the clamp collars so that the retaining collars are located directly above the security flange of the hose con- nector. Place the nuts provided in the pockets in the clamp collar. Screw the two clamp collars together.
Page 275: Commissioning
Cooling circuit, coolant properties and protection against condensation 9.7 Commissioning Commissioning Commissioning the cooling circuit Once the modules have been installed in the plant, the coolant circuit must be commissioned before the electrical systems. Venting the heat sink The heat sink does not have to be vented when filling the heatsink with integrated copper- nickel alloy or stainless steel heat exchanger.
Page 276 Cooling circuit, coolant properties and protection against condensation 9.8 Service Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 277: Maintenance And Service
Maintenance and service 10.1 Chapter content This chapter provides information on the following: ● Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the components. ● Exchanging device components when the device is serviced ●...
Page 278: Maintenance
The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.
Page 279 Maintenance and service 10.2 Maintenance Service for the cooling circuit The following service is recommended for the cooling circuit: ● The coolant should be checked 3 months after the cooling circuit is filled for the first time and, subsequently, once a year. When analyzing the coolant, the concentration and the general conditions of the inhibitor/antifreeze should be checked.
Page 280: Servicing
Maintenance and service 10.3 Servicing 10.3 Servicing Servicing involves activities and procedures for maintaining and restoring the specified condition of the devices. Required tools The following tools are required for replacing components: ● Standard set of tools with screwdrivers, screw wrenches, socket wrenches, etc. ●...
Page 281: Replacing Components
Maintenance and service 10.4 Replacing components 10.4 Replacing components 10.4.1 Safety information WARNING Danger to life due to improper transport and installation of devices and components Serious injury or even death and substantial material damage can occur if the devices are not transported or installed properly.
Page 282: Mounting Equipment For Power Units
Maintenance and service 10.4 Replacing components Automatic firmware update A firmware update for the replaced DRIVE-CLiQ component may run automatically after switching on the electronics. ● The following LEDs will flash slowly to indicate that an automatic firmware update is in progress: the "RDY"...
Page 283 Maintenance and service 10.4 Replacing components Figure 10-1 Mounting aid Article number of the mounting equipment The article number for the mounting equipment is 6SL3766-1CA00-0AA0. Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 284: Replacing The Control Interface Module, Power Module, Frame Size Fl
Maintenance and service 10.4 Replacing components 10.4.4 Replacing the Control Interface Module, Power Module, frame size FL Replacing the Control Interface Module Figure 10-2 Replacing the Control Interface Module, Power Module, frame size FL Preparatory steps ● Disconnect the drive line-up from the power supply ●...
Page 285 Maintenance and service 10.4 Replacing components Removal The removal steps are numbered in accordance with the numbers in the diagram. 1. Undo the retaining screws for the control module holder and the plug-in electronics module (two screws and one nut) and remove the control module holder. 2.
Page 286: Replacing The Control Interface Module, Power Module, Frame Size Gl
Maintenance and service 10.4 Replacing components 10.4.5 Replacing the Control Interface Module, Power Module, frame size GL Replacing the Control Interface Module Figure 10-3 Replacing the Control Interface Module, Power Module, frame size GL Preparatory steps ● Disconnect the drive line-up from the power supply ●...
Page 287 Maintenance and service 10.4 Replacing components Removal The removal steps are numbered in accordance with the numbers in the diagram. 1. Undo the retaining screws for the control module holder and the plug-in electronics module (two screws and one nut) and remove the control module holder. 2.
Page 288: Replacing The Control Interface Module, Motor Module, Frame Size Fxl
Maintenance and service 10.4 Replacing components 10.4.6 Replacing the Control Interface Module, Motor Module, frame size FXL Replacing the Control Interface Module Figure 10-4 Replacing the Control Interface Module, Motor Module, frame size FXL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 289 Maintenance and service 10.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 290 Maintenance and service 10.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. ④ Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Page 291: Replacing The Control Interface Module, Motor Module, Frame Size Gxl
Maintenance and service 10.4 Replacing components 10.4.7 Replacing the Control Interface Module, Motor Module, frame size GXL Replacing the Control Interface Module Figure 10-5 Replacing the control interface module, Motor Module, frame size GXL Preparatory steps ● Disconnect the drive line-up from the power supply ●...
Page 292 Maintenance and service 10.4 Replacing components Removal The removal steps are numbered in accordance with the numbers in the diagram. 1. Disconnect the plug-in connections for the fiber-optic cables and signal cables (maximum five connectors). 2. Remove DRIVE-CLiQ cables and connections at –X41/–X42/–X46 (maximum six connectors).
Page 293: Replacing The Control Interface Module, Active Line Module And Motor Module, Frame Size Hxl
Maintenance and service 10.4 Replacing components 10.4.8 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size HXL Replacing the Control Interface Module Figure 10-6 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size HXL Preparatory steps ●...
Page 294 Maintenance and service 10.4 Replacing components Removal The removal steps are numbered in accordance with the numbers in the diagram. 1. Disconnect the plug-in connections for the fiber-optic cables and signal cables (maximum five connectors). 2. Remove DRIVE-CLiQ cables and connections at –X41/–X42/–X46 (maximum six connectors).
Page 295: Replacing The Control Interface Module, Active Line Module And Motor Module, Frame Size Jxl
Maintenance and service 10.4 Replacing components 10.4.9 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size JXL Replacing the Control Interface Module Figure 10-7 Replacing the Control Interface Module, Active Line Module and Motor Module, frame size JXL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 296 Maintenance and service 10.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 297 Maintenance and service 10.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. ④ Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Page 298: Replacing The Electronic Fan, Power Module, Frame Size Fl
Maintenance and service 10.4 Replacing components 10.4.10 Replacing the electronic fan, Power Module, frame size FL Replacing the electronic fan Figure 10-8 Replacing the electronic fan, Power Module, frame size FL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
Page 299 Maintenance and service 10.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 300 Maintenance and service 10.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. ① Tightening torque for the fastening screws of the plug-in electronics module (M6 x 16, item 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Page 301: Replacing The Electronic Fan, Power Module, Frame Size Gl
Maintenance and service 10.4 Replacing components 10.4.11 Replacing the electronic fan, Power Module, frame size GL Replacing the electronic fan Figure 10-9 Replacing the electronic fan, Power Module, frame size GL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 302 Maintenance and service 10.4 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.
Page 303 Maintenance and service 10.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. ① Tightening torque for the fastening screws of the plug-in electronics module (M6 x 16, item 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Page 304: Replacing The Electronic Fan, Motor Module, Frame Size Fxl
Maintenance and service 10.4 Replacing components 10.4.12 Replacing the electronic fan, Motor Module, frame size FXL Replacing the electronic fan Figure 10-10 Replacing the electronic fan, Motor Module, frame size FXL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 305 Maintenance and service 10.4 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.
Page 306 Maintenance and service 10.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. ④ Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Page 307: Replacing The Electronic Fan, Motor Module, Frame Size Gxl
Maintenance and service 10.4 Replacing components 10.4.13 Replacing the electronic fan, Motor Module, frame size GXL Replacing the electronic fan Figure 10-11 Replacing the electronic fan, Motor Module, frame size GXL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
Page 308 Maintenance and service 10.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 309 Maintenance and service 10.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. ④ Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Page 310: Replacing The Electronic Fan, Active Line Module, And Motor Module, Frame Size Hxl
Maintenance and service 10.4 Replacing components 10.4.14 Replacing the electronic fan, Active Line Module, and Motor Module, frame size Replacing the electronic fan Figure 10-12 Replacing the electronic fan, Active Line Module, and Motor Module, frame size HXL Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g.
Page 311 Maintenance and service 10.4 Replacing components Preparatory steps ● Disconnect the drive line-up from the power supply ● Allow unimpeded access ● Remove the protective cover Removal The removal steps are numbered in accordance with the numbers in the diagram. 1.
Page 312 Maintenance and service 10.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. ④ Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Page 313: Replacing The Electronic Fan, Active Line Module, And Motor Module, Frame Size Jxl
Maintenance and service 10.4 Replacing components 10.4.15 Replacing the electronic fan, Active Line Module, and Motor Module, frame size Replacing the electronic fan Figure 10-13 Replacing the electronic fan, Active Line Module, and Motor Module, frame size JXL Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 314 Maintenance and service 10.4 Replacing components Description The average service life of the electronic fans is 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The electronic fans must be replaced in good time to ensure that the device is available.
Page 315 Maintenance and service 10.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. ④ Tightening torque for the fastening screws of the Control Interface Module (M6 x 16, item 6 Nm Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screw connections"...
Page 316: Forming The Dc Link Capacitors
Maintenance and service 10.5 Forming the DC link capacitors 10.5 Forming the DC link capacitors Description If the Power Module, Active Line Module and Motor Module have not been used for more than two years, the DC link capacitors must be reformed. If this is not carried out, the units could be damaged when the DC link voltage is connected under load.
Page 317 Maintenance and service 10.5 Forming the DC link capacitors Date of manufacture The date of manufacture can be determined as follows: Table 10- 2 Production year and month Character Year of manufacture Character Month of manufacture 2010 1 ... 9 January to September 2011 October...
Page 318 Maintenance and service 10.5 Forming the DC link capacitors WARNING Risk of death from electric shock when installation of lamp sockets is non-insulated If two incandescent lamps connected in series are used, the insulation of the lamp sockets is not rated for the high voltage of 500 to 690 V 3 ph AC. •...
Page 319 Maintenance and service 10.5 Forming the DC link capacitors Forming circuit for Motor Modules Figure 10-16 Forming circuit for Motor Modules Procedure ● The device being formed must not receive a power-on command (e.g. from the keyboard, BOP20 or terminal block). ●...
Page 320 Maintenance and service 10.5 Forming the DC link capacitors Water-cooled chassis power units for common cooling circuits Manual, 08/2017, 6SL3097-4AM10-0BP0...
Page 321: Index
Power Module, 36 Active Interface Modules, filter reactor, 54 Basic structure of a drive system based on water- Active Line Modules, 120 cooled SINAMICS S120, 36 dv/dt filter compact plus Voltage Peak Limiter, 220 Biocides, 262 dv/dt reactor, 202...
Page 322 Index Frame size FXL, replacing, 304 Frame size GL, replacing, 301 Maintenance, 278, 280 Frame size GXL, replacing, 307 Maintenance and servicing, 277 Frame size HXL, replacing, 310 Materials, 264 Frame size JXL, replacing, 313 Maximum cable lengths, 231 Electrostatic sensitive devices, 19 Motor connection cover, 237 Motor Modules, 135 General information, 229...
Page 323 Index Replacement Automatic firmware update, 282 Technical data Error messages, 281 Active Line Modules, 125 Replacing dv/dt filter compact plus voltage peak limiter, 225 Control Interface Module, frame size FL, 284 dv/dt filter plus voltage peak limiter, 208 Control Interface Module, frame size FXL, 288 General technical data, 30 Control Interface Module, frame size GL, 286 Line reactors for Power Modules, 42...

Siemens SINAMICS S120 Equipment Manual

1 Fundamental Safety Instructions

2 System Overview

3 Line-Side Power Components

4 Power Modules

5 Active Line Modules

6 Motor Modules

7 Motor-Side Power Components

8 Cabinet Design and EMC

9 Cooling Circuit, Coolant Properties and Protection against Condensation

10 Maintenance and Service

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Summary of Contents for Siemens SINAMICS S120