Mosa DSP 2x400 PSX Use And Maintenance Manual, Spare Parts Catalog
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Mosa DSP 2x400 PSX Use And Maintenance Manual, Spare Parts Catalog

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DSP 2x400 PSX
0 4 0 8
884129003 - GB
USE AND MAINTENANCE MANUAL
SPARE PARTS CATALOG
28/11/05 88412M00
preparato da UPT
approvato da DITE

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  • Page 1 DSP 2x400 PSX 0 4 0 8 884129003 - GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 28/11/05 88412M00 preparato da UPT approvato da DITE...
  • Page 2 1.2-05/03 UNI EN ISO 9001 : 2000 The advantages for MOSA clients are: MOSA has certified its quality system according to UNI EN ISO 9001:2000 to ensure a constant, high · Constant quality of products and services at the quality of its products. This certification covers the high level which the client expects;...

  • Page 3: Spare Parts

    INDEX DSP 2x400 PSX © MOSA REV.1-04/08 M 01 QUALITY SYSTEM M 1.01 COPYRIGHT M 1.1 NOTES M 1.4 CE MARK M 1.5 TECHNICAL DATA M 2 ..SYMBOLS AND SAFETY PRECAUTIONS M 2.3 -…. ABBREVIATIONS LEGEND M 2.5 -…. INSTALLATION AND ADVICE BEFORE USE M 2.6...
  • Page 4 We advise you to pay attention to the pages concerning the security (see page M1.1). All rights are reserved to said Company. © It is a property logo of MOSA division of B.C.S. S.p.A. All other possible logos contained in the documentation are registered by the respective owners.

  • Page 5: Notes About The Manual

    (fastenings, holes, electric or mechanical devices, incorrect maintenance. The manual is for qualified others..) if not duly authorized in writing by MOSA: personnel, who knows the rules: about safety and the responsibility coming from any potential...
  • Page 6 CE MARK © MOSA REV.4-10/07 Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself; the list of these directives is part of the declaration of conformity included in any machine standard equipment.
  • Page 7 DSP 2x400 PSX TECHNICAL DATA © MOSA REV.1-04/08 The DSP 2x400 engine driven welder ia a unit which ensures the function as: a) a current source for arc welding b) a current source for the auxiliary power generation It is meant for industrial and professional use, powered by an endothermic engine; it is composed of various main parts such as: engine, alternator, electric and electronic controls, the fairing or a protective structure.
  • Page 8 DSP 2x400 PSX 1.5. TECHNICAL DATA © MOSA 1.0-11/05 C.C. WELDING Welding current 2x400A/35% - 2x360A/60% - 2x330A/100% Starting voltage C.V. WELDING Welding current 2x360A/60% - 2x330A/100% Welding voltage 16 - 36V C.C. STATIC CHARACTERISTIC C.C. C.C. C.C. TIG C.V.

  • Page 9: Symbols In This Manual

    SYMBOLS AND SAFETY PRECAUTIONS GE_, MS_, TS_ © MOSA 1.0-11/99 SYMBOLS IN THIS MANUAL SAFETY PRECAUTIONS The symbols used in this manual are designed to call DANGEROUS your attention to important aspects of the operation of the machine as well as potential hazards and dangers This heading warns of an immediate danger for persons for persons and things.

  • Page 10: Symbols And Safety Precautions

    GE_, MS_, TS_ © MOSA 1.1-04/03 SYMBOLS PROHIBITIONS (for all MOSA models) No harm for persons Use only with safety clothing - STOP - Read absolutely and be duly attentive It is compulsory to use the personal protection means given in equipment.
  • Page 11 INSTALLATION AND ADVICE BEFORE USE GE_, MS_, TS_ © MOSA 1.0-06/00 The installation and the general advice concerning the operations, are finalized to the correct use of the machine, in the place where it is used as generator group and/or welder.
  • Page 12 PRECAUTION (ENGINE DRIVEN WELDER) GE_, MS_, TS_ 2-5- © MOSA 1.0-03/00 INSTALLATION AND ADVICE BEFORE USE The operator of the welder is responsible for the security of the people who work with the welder and for those in the vicinity.

  • Page 13: Diesel Engines

    INSTALLATION AND ADVICE GE_, MS_, TS_ © MOSA 1.0-11/99 INSTALLATION AND ADVICE BEFORE USE Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature.
  • Page 14 Installazione Luftzirkulation Installation DSP 2x400 PSX © MOSA 1.0-11/05 Installation...
  • Page 15 UNPACKING GE_, MS_, TS_ © MOSA 1.1-02/04 NOTE ☞ Be sure that the lifting devices are: correctly mounted, adequate for the weight of the machine with it’s packaging, and conforms to local rules and regula- tions. When receiving the goods make sure that the prod-...
  • Page 16 TRANSPORT AND DISPLACEMENTS COVERED UNITS AND SKID GE_, MS_, TS_ © MOSA 1.0-03/00 NOTE...
  • Page 17 CTL 35 -45 - 50 - 95 ASSEMBLY © MOSA 1.1-04/06 ATTENTION For assembling the generating set on the trolley CTL 35-45 - 50 - 95 please keep to following instructions: 1) - Lift thr generating set (by means of suitable hook) 6) - Assemble on the machine the towbar (5) complete of foot with the M10x20 screws,nuts and washers.

  • Page 18: Recommended Oil

    Set-up for operation TS_,DSP_,GE Water cooled systems © MOSA 1.1-09/05 LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil. Refer to the label on the motor for the recommended products.
  • Page 19 Set-up for operation TS_,DSP_,GE Water cooled systems © MOSA 1.0-06/03...
  • Page 20 DSP 2x400 PSX ENGINE STARTING AND USE DSP 600 PS/PSX © MOSA 1.0-11/05 M5.1 (yellow) Fuel Check daily reserve M5.2 (yellow) Battery charge M5.5 M5.4 M5.3 M5.2 M5.1 M5.3 (red) NOTE M5.6 Overspeed Do not alter the factory adjustment of the M5.4 (red) High...
  • Page 21 DSP 2x400 PSX STOPPING THE ENGINE DSP 600 PS/PSX © MOSA 1.0-11/05 Before stopping the engine it is compulsory to: - disconnect or shut off any loads which are connected to the unit auxiliary outputs. - stop welding To stop the engine: START Turn the starter key to the off position.
  • Page 22 Comandi Bedienelemente Controls DSP 2x400 PSX Commandes © MOSA 1.0-11/05 Pos. Descrizione Description Description Referenzliste Presa di saldatura (+) Welding socket ( + ) Prise de soudage ( + ) Schweißbuchse (+) Presa di saldatura (-) Welding socket ( - ) Prise de soudage ( - ) Schweißbuchse (-)

  • Page 23: Welding Cable Connection

    USE AS A WELDER © MOSA 1.0-04/02 ATTENTION Access to non qualified personnel is prohibited in proximity of these areas: - the control panel (front-end) - the engine exhaust fumes - the welding process. This symbol (regulation EN 60974-1 on safety...

  • Page 24: Getting Started

    WELDING DIGITAL CONTROL © MOSA 1.0-04/02 GETTING STARTED SETTING THE WELDING PROCESS 1) After having prepared the machine (charged the battery, put in oil and fuel) the machine is ready for operation. Before starting the engine please note the following:...

  • Page 25: Tig Mode

    WELDING DIGITAL CONTROL © MOSA 1.0-10/04 TIG MODE Inversion of polarity (Optional, available on Contact starting TIG request) This position is specifically for TIG welding. To cre- In order to invert polarity, press the switch on the ate the arc simply place the tip of the TIG electrode remote control unit.
  • Page 26 WELDING DIGITAL CONTROL © MOSA 1.0-10/04 WIRE WELDING with constant voltage (C.V.) “Wire welding” can be performed in two modes: ”short arc” or “spray arc.” TERMS 1) “Short” refers to the way of transferring the material (wire) to the work piece.

  • Page 27: Wire Feeder Connection

    WELDING DIGITAL CONTROL © MOSA 1.0-10/04 WIRE FEEDER CONNECTION WARNING Model WF4 The connection of other brands of 42V AC wire feeders to the front panel connection can be Connect the wire feeder to the welder with the done ONLY if wire feeder connector has the welder turned off: same configuration as showed below.

  • Page 28: Thermal Protection

    WELDING DIGITAL CONTROL USE AS A GENERATOR © MOSA 1.0-04/02 Before resetting by pressing WARNING the central button and then PUSH TO connect the load again. It is strictly forbidden to connect the group to RESET If the protection should...
  • Page 29 38.9 RC1 REMOTE CONTROL © MOSA 1.0-04/02 PUSH AND SCREW TIGHT Is it possible to connect the RC1, to all DSP engine driven welders. The remote control RC1, which regulates the welding current in the CC mode and the welding voltage in the CV mode, is connected to the front panel by means of a multipole connector.

  • Page 30: Troubleshooting

    TROUBLE SHOOTING DSP - EP5 40.1 © MOSA 1.0-05/05 PROBLEM POSSIBLE CAUSE WHAT TO DO WELDING P1 All functions performed 1) Position of regulation poten- 1) Adjust the position of the WDC regulation knob on the by the WDC are regular,...
  • Page 31 TROUBLE SHOOTING DSP - EP5 40.2 © MOSA 1.1-11/05 POSSIBLE CAUSE WHAT TO DO PROBLEMS generation unless the output going to the condensers) and check the capacity of the condensers. Restart the machine, if there is still no output, replace the alternator.
  • Page 32 TROUBLE SHOOTING DSP - EP5 40.3 © MOSA 1.0-05/05 CHECK THE CHOPPER FROM THE CONNECTOR CHOPPER CONNECTOR CHECK MOSFET ON CHOPPER OUTPUT 18 Vca 10 Vca OUTPUT 18 Vca OUTPUT OUTPUT 25 Vca FOR THE CHECK HOLD THE CONNECTOR AS SHOWED ABOVE...
  • Page 33 TROUBLE SHOOTING DSP - EP5 40.4 © MOSA 1.0-05/05 Put the knob on RC1 at minimum/max, put one ohmmeter from pin A - B and measure the resistance. Knob Resistance Minimum 50 ÷ 100 Ω 4,5 - 4,7 KΩ DRAWING 4...

  • Page 34: Maintenance

    MAINTENANCE © MOSA 1.0-09/05 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts, electrical parts and of the fluids subject to use or consumption during the normal operation of the machine.

  • Page 35: Gasoline Engine

    STORAGE GE_, MS_, TS_ © MOSA 1.0-06/00 In case the machine should not be used for more than 30 days, make sure that the room in which it is stored presents a suitable shelter from heat sources, weather changes or anything which can cause rust, corrosion or damages to the machine.
  • Page 36 CUST OFF GE_, MS_, TS_ © MOSA 1.0-03/00 IMPORTANT In the cust-off operations avoid that polluting substances, liquids, exhausted oils, etc. bring damage to people or things or can cause negative effects to surroindings, health or safety respecting completely the laws and/or dispositions...
  • Page 37 Dimensioni Abmessungen DSP 2x400 PSX Dimension © MOSA 1.0-11/05...
  • Page 38 ELECTRICAL SYSTEM LEGENDE GE_, MS_, TS_ © MOSA 1.4-02/06 Alternator A3: Insulation moitoring A6: Commutator/switch Wire connection unit B3: E.A.S. connector B6: Key switch, on/off Capacitor C3: E.A.S. PCB C6: QEA control unit D: G.F.I. D3: Booster socket D6: Connector, PAC...
  • Page 39 Schema elettrico Stromlaufplan DSP 2x400 PSX 61.1 Electric diagram DSP 2x400 PS-PL © MOSA REV.1-04/08...
  • Page 40 Schema elettrico Stromlaufplan DSP 2x400 PSX 61.2 Electric diagram © MOSA 1.0-11/05...
  • Page 41 Schema elettrico Stromlaufplan DSP 2x400 PSX 61.3 Electric diagram © MOSA 1.0-11/05...
  • Page 42 Schema elettrico Stromlaufplan DSP 2x400 PSX 61.4 Electric diagram © MOSA 1.0-11/05...
  • Page 43 Schema elettrico Stromlaufplan DSP 2x400 PSX 61.5 Electric diagram © MOSA REV.1-04/08...
  • Page 44 Schema elettrico Stromlaufplan DSP 2x400 PSX 61.6 Electric diagram © MOSA REV.1-04/08...
  • Page 45 1.0-03/00 MOSA guarantees that any request for spare parts will be satisfied. To keep the machine in full working order, when replacement of MOSA spare parts is required, always ask for genuine parts only. The requested data are to be found on the data plate located on the machine structure, quite visible and easy to consult.
  • Page 46 Ricambi Ersatzteile Spare parts DSP 2x400 PSX Tabla de recambios Piéces de rechanges © MOSA Rev.00-09/06...
  • Page 47 Tavola ricambi Ersatzteile Spare parts table Tabla de recambios DSP 2x400 PSX 10.1 Table piéces de rechange © MOSA REV.1-04/08 Pos. Rev. Cod. Descr. Note 107301390 ANELLO 107601470 VENTOLA COMPLETA 308306010 CONVOGLIATORE ARIA ALTERNATORE 784008222 COPERTURA ALTERNATORE 766703010 CARCASSA PER STATORE...
  • Page 48 Ricambi Ersatzteile Spare parts DSP 2x400 PSX Tabla de recambios Piéces de rechanges © MOSA Rev.00-09/06...
  • Page 49 Tavola ricambi Ersatzteile Spare parts table Tabla de recambios DSP 2x400 PSX 11.1 Table piéces de rechange © MOSA REV.1-11/06 Pos. Rev. Cod. Descr. Note 784017080 FRONTALE LATO MOTORE 306467109 PROTEZIONE TERMICA (C.B.) 884127425 FRONT.CONTR.SALD.(PROGRAMMATO)(WDC 400) Fino a REV.0 - 09/06 Del 193/06 del...
  • Page 50 Ricambi Ersatzteile Spare parts DSP 2x400 PSX Tabla de recambios Piéces de rechanges © MOSA Rev.00-09/06...
  • Page 51 Tavola ricambi Ersatzteile Spare parts table Tabla de recambios DSP 2x400 PSX 12.1 Table piéces de rechange © MOSA Rev.00-09/06 Pos. Rev. Cod. Descr. Note 766708065 GRIGLIA PER CARENATURA 766708035 CARENATURA POSTERIORE 744501255 COPERCHIO VANO RIFORNIMENTO 6095030 TUBO GOMMA 305607032...
  • Page 52 Ricambi Ersatzteile Spare parts DSP 2x400 PSX Tabla de recambios Piéces de rechanges © MOSA Rev.00-09/06...
  • Page 53 Tavola ricambi Ersatzteile Spare parts table Tabla de recambios DSP 2x400 PSX 13.1 Table piéces de rechange © MOSA REV.1-11/06 Pos. Rev. Cod. Descr. Note 766707070 FIANCATA DX COPERT.SCAT.ELETTR 785005400 PONTE CHOPPER SC.CH480.01(SCOMES) ‘000089405A725 RETE R.C.(VRD)(RICAMBI) VRD Fino a REV.0 - 09/06 Del...
  • Page 54 CTL 45 744500140 © MOSA 1.0-11/03 Pos. Rev. Cod. Descr. Descr. Note 0000744500141 GR.TIMONE,PIEDE X TRAINO LENTO KIT SITE TOW 225101160 ASSALE AXLE 325501170 RUOTA WHEEL 0000225100142 GR. ASSALE, RUOTE TRAINO LENTO KIT WHEELS AND HANDLES...

  • Page 55: Engine Spare Parts

    1.0-04/97 Dear Customer, You can send us the request for order of MOSA original spare parts, filling in this form, with the new spare parts tables as well as with the old ones, by FAX or mail. Request from:............date:......signature:.........

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