Related Manuals for Rabe Super Albatros 140 RMW+
Summary of Contents for Rabe Super Albatros 140 RMW+
- Page 1 OPERATING INSTRUCTIONS ( T R A N S L AT I O N O F T H E O R I G I N A L ) Serial no. Attachment-reversible plough Super Albatros 140 RMW+, Series 2 Super Albatros 160 RMW+, Series 2...
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Page 3: Table Of Contents
140 MW; S RIEF INSTRUCTIONS UPER LBATROS ERIES BRIEF INSTRUCTIONS Quick guide for experienced operators, always observe the detailed operating instructions as well. TABLE OF CONTENTS FOR THE BRIEF INSTRUCTIONS Preparing the tractor ............3 10.1 Plough with turnbuckle ..........10 10.2 Plough with hydraulic frame slewing ....... -
Page 4: Coupling The Implement
140 MW; S RIEF INSTRUCTIONS UPER LBATROS ERIES OUPLING THE IMPLEMENT Notes on coupling Coupling Couple and lock the bottom link (a). • The bottom link (1) must slope downwards slightly towards the implement. • Attach the top link (2) so that it slopes upwards towards the working implement. -
Page 5: Folding Up The Parking Support
140 MW; S RIEF INSTRUCTIONS UPER LBATROS ERIES OLDING UP THE OVING THE PLOUGH INTO PARKING SUPPORT THE TRANSPORT POSITION 1.) Lift the plough using the three-point power Turning the plough onto the right-hand side lift until the parking support is free. Lift the plough. -
Page 6: Turning The Combination Wheel Into The Transport Position
140 MW; S RIEF INSTRUCTIONS UPER LBATROS ERIES Turning the combination wheel into the transport position Working position A = working position for the locking pin T = transport position Lift the plough. Minimum lifting height = 85 cm Pin the combination wheel into the transport position. -
Page 7: Lifting The Ploughs With Depth Guide Wheel Into The Transport Position
140 MW; S RIEF INSTRUCTIONS UPER LBATROS ERIES RAVELLING BY ROAD Lifting the ploughs with depth guide wheel into the transport position Driving instructions • Adapt your driving speed to conditions on the road or track. Lift the plough out of the working •... -
Page 8: Working Position
140 MW; S RIEF INSTRUCTIONS UPER LBATROS ERIES OVING THE PLOUGH WITH COMBINATION WHEEL INTO THE WORKING POSITION Actuate the control device. Rotate the plough completely to the right-hand side. Couple the top link. For hydraulic frame slewing, actuate the control device until hydraulic frame slewing is pivoted out completely again. -
Page 9: Moving The Plough With Depth Control Wheel Into The Working Position
140 MW; S RIEF INSTRUCTIONS UPER LBATROS ERIES OVING THE PLOUGH WITH ORKING VALUES DEPTH CONTROL WHEEL INTO ORKING SPEED THE WORKING POSITION WORKING DEPTH Working speed Working speed = 4 km/h - 10 km/h • The composition of the ground •... -
Page 10: Adjusting The Traction Point
140 MW; S RIEF INSTRUCTIONS UPER LBATROS ERIES 10 A DJUSTING THE TRACTION POINT 10.1 Plough with turnbuckle 10.2 Plough with hydraulic frame slewing Tools Tools Spanner with a width of 55 mm (supplied) Adjustment instructions • Hook spanner with hexagon for a width of 13 mm (supplied) •... -
Page 11: Plough With Adjusting Spindle
140 MW; S RIEF INSTRUCTIONS UPER LBATROS ERIES 11 A DJUSTING THE FIRST BODY WORKING WIDTH 11.1 Plough with adjusting spindle 11.2 Ploughs with hydraulic cylinder NOTE When adjusting hydraulically, only adjust the traction point when the implement is at a standstill and lowered. D´... -
Page 12: Adjusting The Working Depth
140 MW; S RIEF INSTRUCTIONS UPER LBATROS ERIES 12 A DJUSTING THE WORKING DEPTH 12.3 Depth adjustment, depth control wheel PS 30 and combination wheel D 30 12.1 Preparation Plough for a few metres with the plough in the Adjusting the working depth mechanically home position. -
Page 13: Depth Adjustment, Rjr Wheel
140 MW; S RIEF INSTRUCTIONS UPER LBATROS ERIES 13 A LIGNING THE PLOUGH PARALLEL TO THE GROUND 12.4 Depth adjustment, RJR wheel Preparation Lower the plough onto the contact or combination wheel. Plough for another metre. Check that the plough is parallel to the ground (visual inspection). -
Page 14: Adjusting The Incline
140 MW; S RIEF INSTRUCTIONS UPER LBATROS ERIES 15 A 14 I DJUSTING THE INCLINE NSTALLING THE LIGHTING Remove the locking pin from storage: Preparation Plough for a few metres with the plough in the home position. Tractor and plough in working position, tractor wheel in furrow. -
Page 15: Adjusting The Working Width
140 MW; S RIEF INSTRUCTIONS UPER LBATROS ERIES 16 A 17 A DJUSTING DJUSTING THE TRACK THE WORKING WIDTH OF THE CONTACT OR COMBINATION WHEEL 3. 3. 1.) Unscrew the pivot bolt (AF 36 mm). 2.) Remove the fastening bolt (AF 36 mm). 1.) Remove the fastening bolt (AF 30 mm). - Page 17 140 MW; S ABLE OF CONTENTS UPER LBATROS ERIES OPERATING INSTRUCTIONS D ES C RIP TIO N ......... 2 9 I N TR O DU CT ION ........2 1 6 Scope of delivery ..........
- Page 18 140 MW; S ABLE OF CONTENTS UPER LBATROS ERIES Maximum permissible dimensions and weights 18 Moving the plough into the transport for transport by road ........41 position ............57 Explanation of the type designation ....42 18.1 Turning the plough onto the right-hand side ... 57 Type plate, mark ........
- Page 19 140 MW; S ABLE OF CONTENTS UPER LBATROS ERIES 23 Adjustments during operation ....... 69 27 Uncoupling the implement ......84 23.1 Re-adjusting the traction point ....... 69 27.1 Disconnecting hydraulic connections ....84 23.1.1. Adjustment instructions ......69 27.2 Disconnect lighting .......... 84 23.1.2.
- Page 20 140 MW; S ABLE OF CONTENTS UPER LBATROS ERIES 42 Replacing wear parts ........103 AP PE N DIX ..........1 1 0 42.1 Replacing mouldboards ........ 103 42.2 Replace the stripes ........103 46 EU Declaration of Conformity ...... 110 42.3 Replace the tine ..........
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Page 21: Introduction
140 MW; S PERATION UPER LBATROS ERIES INTRODUCTION The design and construction of this Albatros reversible plough attachment, which you have purchased, places great value on ease of use and a long service life. Our range of products is completed by a comprehensive range of accessories, which provides for a multitude of different uses. -
Page 22: Notes On The Operating Instructions
140 MW; S PERATION UPER LBATROS ERIES OTES ON THE ARGET AUDIENCE OPERATING INSTRUCTIONS OF THESE OPERATING INSTRUCTIONS The individual descriptions are complemented by diagrams of the plough. These operating instructions are intended for The implement illustrated in these diagrams may skilled agricultural workers and individuals, who differ from the implement before you, due to the different equipment variants which exist. -
Page 23: For Your Safety
140 MW; S PERATION UPER LBATROS ERIES 5.2.1 OR YOUR SAFETY Person who has been trained in the task assigned General safety information to them, who has been briefed on the potential dangers of improper conduct and who has been Take note of the safety instructions instructed with regards to the necessary protective •... -
Page 24: Safety Instructions - Loading
140 MW; S PERATION UPER LBATROS ERIES Accident and injury hazard due to DANGER damaged parts. Risk of accident due to operating • Only use the implement when it is in errors. • Prior to starting work or starting up the •... -
Page 25: Ballast Calculation
140 MW; S PERATION UPER LBATROS ERIES Ballast calculation Hydraulic safety instructions WARNING WARNING Danger of accidents due to incorrectly escaping at high pressure. The hydraulic system is under high offset may negatively affect the steering, braking and stability of the tractor. when connecting or disconnecting hydraulic lines. -
Page 26: Safety Instructions - Oils And Greases
140 MW; S PERATION UPER LBATROS ERIES • Check the immediate vicinity before DANGER moving off. No item or person may be Danger of rupturing from mechanical in the immediate vicinity. processing or deformation. • The operator must not leave the •... -
Page 27: Safety Instructions - Care, Maintenance And Repair
140 MW; S PERATION UPER LBATROS ERIES • If the implement is folded, use WARNING additional means to secure it to prevent Risk of accident due to objects being it unfolding unintentionally. ejected. - Close the provided shut-off valves, • Before start-up, check the immediate engage the mechanical locks. -
Page 28: Meanings Of The Safety Symbols
140 MW; S PERATION UPER LBATROS ERIES 5.14 Meanings of the safety symbols for your safety. These labels must not be removed. Damaged or illegible labels must be replaced. The position of safety symbols is detailed in the diagrams in the appendix. Warning signs Meaning... -
Page 29: D Es C Rip Tio
140 MW; S PERATION UPER LBATROS ERIES DESCRIPTION COPE OF DELIVERY Additional equipment Before commissioning, check the delivery for completeness. Inform your dealer, importer or manufacturer immediately in writing of any missing parts or parts damaged during transport. Basic equipment The following items are supplied with the implement: 7) Leg reinforcements... -
Page 30: Description Of The Implement
140 MW; S PERATION UPER LBATROS ERIES ESCRIPTION OF THE IMPLEMENT This section contains general information relating to • Characteristics of the implement • Description of the components • Technical data The Albatros is a hydraulically-controlled reversible 14) Skimmer with round rod plough attachment that is mounted to the three- 15) Vari-Fix skimmer point power lift. -
Page 31: Description Of The Components
140 MW; S PERATION UPER LBATROS ERIES Description of the components Albatros 120 M Tower Rotation cylinder Console with working width adjustment Hydraulic slewing / traction point adjustment, cylinder or turnbuckle First body working width adjustment Central lock Plough body Plough frame Stone protection 10) Depth control wheel / combination wheel... - Page 32 140 MW; S PERATION UPER LBATROS ERIES 2) Bend leg 3) Frog 4) Attachment 5) Add-on heel 6) Add-on coulter 7) Trash board 8) Front mouldboard 9) Tines 10) Subsoiler 11) Wide furrow knife - 32 - Subject to technical modifications 9901.00.34DE00;...
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Page 33: Description Of The Components
140 MW; S PERATION UPER LBATROS ERIES ESCRIPTION OF THE COMPONENTS Hydraulic suspension The hydraulic suspension on the top link Tower for Super Albatros connection damps blows that occur when turning on headlands and on uneven ground. Tower with or without hydraulic suspension. The suspension effect can be adjusted using the pressure tank (7). -
Page 34: Rotation Cylinder
140 MW; S PERATION UPER LBATROS ERIES Rotation cylinder Adjustment centre All adjustment devices are arranged centrally in the adjustment centre. 1) Incline adjustment The rotation cylinder (1) rotates the plough on the headlands into the various working positions and The following adjustment devices can be designed into the transport or storage position when work is as mechanical or hydraulic adjustment devices. -
Page 35: Frame Swivel Cylinder
140 MW; S PERATION UPER LBATROS ERIES Depth control with depth control wheel or combination wheel 8.4.3 Frame swivel cylinder Depth control wheel PS 5, PS 30 and RJR The depth wheels are designed solely to control the implement’s depth. As they are purely depth control wheels, you are not permitted to use them as transport wheels. -
Page 36: Bodies
140 MW; S PERATION UPER LBATROS ERIES Bodies 8.10 Round rod skimmer The plough bodies come in solid sheet (1) or slatted bodies (2). Slatted bodies are preferred on sticky soils. Tines The round rod skimmers are preferred for heavy soil. -
Page 37: Vari Heavy Duty (Vhd) Skimmer
140 MW; S PERATION UPER LBATROS ERIES 8.12 Vari Heavy Duty (VHD) skimmer 8.14 Plough body stone protection system The stone protection system protects the leg and the plough body against damage due to overloading. It is designed as a mechanical stone protection system. -
Page 38: Leg Reinforcements
140 MW; S PERATION UPER LBATROS ERIES 8.16 Leg reinforcements 8.18 Frame set The frame set (1) enables an additional body to the added to a 3, 4 or 5 furrow plough. 8.19 Lighting unit If there are high lateral forces, the leg reinforcements (1) provide the consoles and the legs with additional support. -
Page 39: Technical Data
140 MW; S PERATION UPER LBATROS ERIES ECHNICAL DATA Type Super Albatros Type Super Albatros 140 RMW+ 160 RMW+ 140 RMW+ 160 RMW+ 4 + 1 4 + 1 Number of furrows Number of furrows PS 5-13 EB; Approx. weight kg 1664 1996 10.0 /75 -15... -
Page 40: Technical Data For Solid Sheet Body
140 MW; S PERATION UPER LBATROS ERIES Technical data for solid sheet body Body designation Description Single-part tine with reversible points, Plasmabid hard coating BP-351 O or uncoated. BP-322 P Single-part tine with reversible points or Plasmabid hard coating. BP-320 W Single-part tine with reversible points or Plasmabid hard coating. -
Page 41: Individual Weights Of The Additional Equipment
140 MW; S PERATION UPER LBATROS ERIES Individual weights of the additional equipment Approx. weight Approx. weight Accessories Accessories (kg) (kg) Skimmer 26 - 33 Sword coulter Disc coulter, ø 500 mm Depth control wheel Disc coulter, ø 500 mm, spring Combination wheel 136 / 146* loaded... -
Page 42: Explanation Of The Type Designation
140 MW; S PERATION UPER LBATROS ERIES 10 L OADING Explanation of the type designation Example: Super Albatros 140 RMW+ IV/80 DANGER Super Albatros ø rotating axle 120 mm Risk of accident due to suspended Beam dimensions in mm loads. •... -
Page 43: Operation
140 MW; S PERATION UPER LBATROS ERIES OPERATION 11 P REPARING THE TRACTOR 11.3 Checking the track width 11.1 Checking requirements for the tractor NOTE • Operate large ploughs with large tractors. This makes calibration between the plough and the tractor easier. -
Page 44: Coupling The Implement
140 MW; S PERATION UPER LBATROS ERIES 12 C OUPLING THE IMPLEMENT 12.2 Bottom link connection WARNING Risk of accident while coupling the implement to the tractor. 12.2.1 Connection categories • During coupling, no person may stand between the tractor and the implement; Kat 3N also do not step between the tractor and the implement while operating the... -
Page 45: Couple The Bottom Links
140 MW; S PERATION UPER LBATROS ERIES 12.3 Couple the bottom links Preparation Coupling the bottom links NOTE • Always additionally consult the operating instructions of the tractor manufacturer when coupling. • Check that the connection categories for the tractor and implement are the same. -
Page 46: Couple The Top Link
140 MW; S PERATION UPER LBATROS ERIES 12.6 Connect the hydraulic lines DANGER escaping at high pressure. DANGER • When connecting, make sure that Risk of accident due to stripping on the hydraulic systems on the tractor the spindle thread. •... -
Page 47: Required Hydraulic Connections
140 MW; S PERATION UPER LBATROS ERIES NOTE 12.6.2 Connect the hydraulic lines • Maximum operating pressure 200 bar Check the operating pressure of the hydraulic - The operating pressure of the system on the tractor. hydraulic system must not exceed Maximum operating pressure = 200 bar. -
Page 48: Sliding In And Folding Up The Parking Support
140 MW; S PERATION UPER LBATROS ERIES 13 S LIDING IN AND FOLDING UP THE PARKING SUPPORT Preparation Lift the plough using the three-point power lift until the parking support is free. Sliding in Folding in 4.) Pull the parking support against the spring pressure. -
Page 49: Carrying Out The Turning Test
140 MW; S PERATION UPER LBATROS ERIES 14 C ARRYING OUT THE TURNING TEST DANGER Carrying out the turning test Risk of accident when turning the plough. • Before turning, ensure that there is nobody within the turning range. CAUTION Risk of accident due to collision with the raised or turning plough. -
Page 50: Adjusting The Working Width
140 MW; S PERATION UPER LBATROS ERIES 15 A DJUSTING THE WORKING WIDTH Rectifying turning faults Safety instructions If it appears that the plough is not lifted high WARNING Risk of accident due to crushing during setup and adjustment work. •... -
Page 51: Adjusting The Track Of The Contact Or Combination Wheel
140 MW; S PERATION UPER LBATROS ERIES 16 A DJUSTING THE TRACK OF THE CONTACT OR COMBINATION WHEEL Adjustment Safety instructions WARNING Risk of accident due to crushing during setup and adjustment work. • Care must be taken during all work to ensure that the implement is stable and has been secured to prevent it rolling away. - Page 52 140 MW; S PERATION UPER LBATROS ERIES Adjustment The hole (a) in which the wheel holder (3) must be fastened depends on the working width (b) adjusted on the body bracket (2). 1.) Remove the fastening bolt (AF 30 mm). Example: b) Body bracket pinned in position 1 = 2.) Unscrew the pivot bolt (AF 30 mm).
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Page 53: Preparing The Machine, Pre-Adjustments
140 MW; S PERATION UPER LBATROS ERIES 17 P REPARING THE MACHINE ADJUSTMENTS DANGER 17.1 Information on the model General risk of accident while working with the implement. • Observe the safety instructions in the chapter „For your safety“ - page 23 in all cases. -
Page 54: Pre-Adjusting The Traction Point
140 MW; S PERATION UPER LBATROS ERIES 17.4.2 Ploughs with turnbuckle 17.4 Pre-adjusting the traction point Adjustment instruction 17.4.1 Adjustment instructions DANGER Risk of accident due to stripping on the spindle thread. • When adjusting the turnbuckles, the minimum thread engagement, emin, of the threaded spindles must be at least 1.5 times the thread diameter (d). -
Page 55: Ploughs With Hydraulic Frame Slewing
140 MW; S PERATION UPER LBATROS ERIES 17.4.3 Ploughs with hydraulic frame slewing Required tools • Hook spanner with hexagon for a width of 13 mm (supplied) • Allen key with a width of 10 mm Adjusting the traction point - plough with hydraulic frame slewing 1.) Remove the hexagonal bolts (AF 13 mm) with washers. -
Page 56: Adjusting The Ploughs With Adjusting Spindle
140 MW; S PERATION UPER LBATROS ERIES 17.5.2 Adjusting the ploughs with hydraulic cylinders 17.5 NOTE 17.5.1 Adjusting the ploughs with adjusting spindle When adjusting hydraulically, only adjust the traction point when the implement is at a standstill and lowered. D´... -
Page 57: Moving The Plough Into The Transport Position
140 MW; S PERATION UPER LBATROS ERIES 18 M OVING THE PLOUGH 18.1 Turning the plough onto the right- hand side INTO THE TRANSPORT POSITION DANGER General risk of accident while working with the implement. • Observe chapter 5.4 "Safety instructions - general usage"... -
Page 58: Turning The Combination Wheel Into The Transport Position
140 MW; S PERATION UPER LBATROS ERIES 18.2.1 Turning the combination wheel into the transport position Pinning the wheel console into the transport position Pinning the combination wheel into the transport position A = Working position 1.) Remove the hinged pin. 2.) Remove the locking pin. -
Page 59: Locking The Central Lock
140 MW; S PERATION UPER LBATROS ERIES 18.2.2 Locking the central lock Turn the plough slowly until the central lock engages. Transport position 1.) Lock the central lock. E = Unlocked = working position, turning possible V = Locked = transport position, turning locked Use the three-point power lift to... -
Page 60: Lifting The Ploughs With Depth Guide Wheel Into The Transport Position
140 MW; S PERATION UPER LBATROS ERIES Risk of accident due to unsecured 18.3 Lifting the ploughs with depth guide attachments. wheel into the transport position • Secure all attachments to prevent uncontrolled movements using the retaining system provided (transport lock) or other suitable measures. -
Page 61: Check Before Moving Off
140 MW; S PERATION UPER LBATROS ERIES NOTE - RJR DEPTH CONTROL Required work WHEEL • Remove the lighting. When using an RJR depth control wheel, • Turn the ploughs with combination wheel into no lighting can be installed. the working position. A plough with an RJR depth control wheel is not permitted to be driven on roads. -
Page 62: Turn The Plough With Combination Wheel Into The Working Position
140 MW; S PERATION UPER LBATROS ERIES 20.2.2 Unlocking the central lock 20.2 Turn the plough with combination wheel into the working position turned from the transport position onto the right- hand side. Transport position - combination wheel 1.) Unlock the central lock. Locked = Transport position Rotation locked. -
Page 63: Turning The Combination Wheel Into The Working Position
140 MW; S PERATION UPER LBATROS ERIES Turning the wheel into the working position Transport position Lift the plough. Minimum lifting height = 85 cm Actuate the control device. Rotate the plough completely to the right-hand side. For hydraulic frame slewing, actuate the control device until T = transport position hydraulic frame slewing is pivoted... -
Page 64: Lowering The Plough With Depth Control Wheel Into The Working Position
140 MW; S PERATION UPER LBATROS ERIES Turning the wheel console into the working position 20.3 Lowering the plough with depth control wheel into the working position Transport position - Depth control wheel T = transport position 1.) Remove the hinged pin. 2.) Remove the locking pin. -
Page 65: Working Information
140 MW; S PERATION UPER LBATROS ERIES 21 W ORKING INFORMATION 21.1 Safety during operation Moving the subsoilers NOTE When assembling, observe the position DANGER and alignment of the shear bolt (2). Risk of accident due to riding on the implement •... -
Page 66: Depth
140 MW; S PERATION UPER LBATROS ERIES Solid sheet body working depth 21.4 Driving instructions - turning on headlands Maximum working Body designation depth Two turning options are available depending on the approx. cm width of the headland. BP-351 O Turning 1 - driving the unit in a semicircle BP-322 P BP-320 W... -
Page 67: Adjustments After Ploughing
140 MW; S PERATION UPER LBATROS ERIES 22 A 22.1.3 Depth adjustment, depth control wheel PS 5 DJUSTMENTS AFTER PLOUGHING The following adjustments are described in the • Adjusting the working depth • Aligning the plough parallel to the ground. •... -
Page 68: Depth Adjustment, Rjr Wheel
140 MW; S PERATION UPER LBATROS ERIES 22.2 Aligning the plough parallel to the ground Adjusting the working depth hydraulically Adjustment instructions After checking that the plough is parallel to the ground, check it’s incline to the ground. Preparation Lower the plough onto the contact or combination wheel. -
Page 69: Adjusting The Incline
140 MW; S PERATION UPER LBATROS ERIES 23 A DJUSTMENTS DURING 22.3 Adjusting the incline OPERATION Adjustment instructions • Traction point; chapter 23.1 - page 69 • First-body working width, chapter 23.2 - page 71 • Adjusting the spring force of the spring- mounted tower, chapter 35 - page 95 23.1 Re-adjusting the traction point 90°... -
Page 70: Re-Adjusting The Traction Point - Plough With Hydraulic Frame Slewing
140 MW; S PERATION UPER LBATROS ERIES Adjusting the traction point - plough with turnbuckle Adjusting the traction point - plough with hydraulic frame slewing 1.) Undo the AF 55 counter nuts. 1.) Remove the hexagonal bolts (AF 13 mm) with washers. -
Page 71: Adjusting The Ploughs With Adjusting Spindle
140 MW; S PERATION UPER LBATROS ERIES 23.2 width 23.2.2 Adjusting the ploughs with hydraulic cylinders 23.2.1 Adjusting the ploughs with adjusting spindle NOTE When adjusting hydraulically, only adjust the traction point when the implement is at a standstill and lowered. D´... -
Page 72: Adjusting The Equipment
140 MW; S PERATION UPER LBATROS ERIES 24 A DJUSTING THE EQUIPMENT 24.2 Adjusting the subsoiler 24.1 Adjusting the trash boards Tools Tools 2 x ring spanners with a 24 mm width 2 x spanner with a width of 19 mm Torque spanner Torque spanner Adjustment instructions... -
Page 73: Adjusting The Disc Coulter
140 MW; S PERATION UPER LBATROS ERIES Adjustment Torque Shear bolt Quality grade 4.6 Size lb-ft M 16 Pivot bolt Quality grade 8.8 Size lb-ft M 16 24.3 Adjusting the disc coulter 1.) Undo the fastening screw. 2.) Use the tooth system (a) to adjust the Tools working depth. -
Page 74: Adjusting The Stop Of The Swing Arm On The Disc Coulter
140 MW; S PERATION UPER LBATROS ERIES Torque (observe the quality grade) Quality grade 8.8 Size lb-ft Quality grade 10.9 Size 1.) Undo the fastening screws. lb-ft 2.) Adjust the disc coulter's overlap. 3.) Tighten the fastening screws to the correct torque. -
Page 75: Adjusting The Round Rod Skimmer
140 MW; S PERATION UPER LBATROS ERIES 24.4 Adjusting the round rod skimmer Tools Adjustment Ring spanner with a 30 mm width Torque spanner 24.4.1 Adjusting the skimmer's working depth Adjustment instructions 1.) Undo the clamping bolt on the adjusting ring. -
Page 76: Adjusting The Skimmer With Round Rod's Side Overlap
140 MW; S PERATION UPER LBATROS ERIES Adjustment - skimmer with round rod Adjustment 1.) Undo the clamping bolt. 2.) Adjust the skimmer’s working depth by 1.) Undo the fastening screws. moving. 2.) Adjust the skimmer by turning the rod to the 3.) Tighten the clamping bolt to the correct desired overlap. -
Page 77: Adjusting The Skimmer With Round Rod's Throwing Angle
140 MW; S PERATION UPER LBATROS ERIES 24.4.3 Adjusting the skimmer with round rod's 24.5 Adjusting the Vari-Fix skimmer throwing angle 24.5.1 Adjusting the Vari-Fix skimmer’s working depth Adjustment instructions • Adjust the skimmer so that the throwing angle Adjustment instructions is approximately parallel to the plough body. -
Page 78: Vari-Fix Skimmer - Side Overlap
140 MW; S PERATION UPER LBATROS ERIES 24.6 Adjusting the Vari Heavy Duty skimmers 24.6.1 Vari Heavy Duty - adjusting the working depth Adjustment instructions • The Vari Heavy Duty working depth is calculated from the gap to the blade tip (H) 1.) Remove the retaining ring. -
Page 79: Vari Heavy Duty Skimmers - Lateral Overlap
140 MW; S PERATION UPER LBATROS ERIES 25 A FTER THE WORK 25.1 Required work • Move the plough into the transport position; for instructions, see chapter 18 - page 57 • Install the lighting. 25.2 Install the lighting Remove the locking pin from storage: 3) from the frame tube. -
Page 80: Parking The Implement
140 MW; S PERATION UPER LBATROS ERIES 26 P ARKING THE IMPLEMENT 26.2 Note the following when parking • The hydraulic width adjusted must be pivoted in to the narrow point. WARNING • Set the implement on the right-handed bodies. Risk of accident when parking the implement. -
Page 81: Move The Subsoiler Into The Storage Position
140 MW; S PERATION UPER LBATROS ERIES 26.4 Move the subsoiler into the storage position Tools Adjusting the length • 2 ring spanners with a 24 mm width Adjustment instruction Before shutting down, the subsoiler on the ground side must be moved from the working position (A) to the storage position (L). -
Page 82: Parking The Ploughs With Combination Wheel
140 MW; S PERATION UPER LBATROS ERIES 26.5.2 Unlocking the central lock 26.5 Parking the ploughs with combination wheel Prior to parking, the implement must be turned from the transport position onto the right-hand side. Transport position - combination wheel 1.) Unlock the central lock. -
Page 83: Turning The Combination Wheel Into The Storage Position
140 MW; S PERATION UPER LBATROS ERIES 26.6 Parking the ploughs with depth control wheel "Fold the parking support out and adjust the length" - page 80. Transport position - Depth control wheel Actuate the control device until the plough has rotated onto the right-hand side completely. -
Page 84: Uncoupling The Implement
140 MW; S PERATION UPER LBATROS ERIES 27 U NCOUPLING THE IMPLEMENT WARNING 27.2 Disconnect lighting Risk of accident while parking and uncoupling the implement. • When uncoupling, nobody may stand between the tractor and the implement; also do not step between the tractor and the implement while operating the external hydraulics control. -
Page 85: Uncoupling The Bottom Link
140 MW; S PERATION UPER LBATROS ERIES 29 C LEANING 29.1 Safety instructions 27.4 Uncoupling the bottom link NOTE WARNING • Always also consult the operating Risk of accident due to pinching or instructions of the tractor manufacturer crushing while performing cleaning when uncoupling. - Page 86 140 MW; S PERATION UPER LBATROS ERIES • Take precautions to prevent rust forming. Treat uncoated metal parts on the implement and piston rods with an environmentally-friendly corrosion protection agent. • Repair damage to the paintwork. NOTE Plough bodies are easier to keep clean if they are cleaned after every use and protected against corrosion.
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Page 87: Troubleshooting
140 MW; S PERATION UPER LBATROS ERIES RECTIFY FAULTS 30 T ROUBLESHOOTING Fault Note in chapter Plough bodies Stone protection system triggered Replace the shear bolt chapter 31 - page 88 Subsoiler Stone protection system triggered Replace the shear bolt chapter 33 - page 91 Spring-mounted tower no spring effect... -
Page 88: Replacing The Shear Bolt On Plough Bodies
Never replace shear bolts with standard bolts. • Only approach the plough body from the rear. • Replace damaged bolts with bolts of the same • Use RABE special ring spanners. strength category. • The sheered plough body must point downwards. -
Page 89: Replacing The Shear Bolt - Reinforced, Double Shear Shaft
Width Quality downwards. Size grade • Only approach the plough body from lb-ft the rear. M16 x 1.5 • Use RABE special ring spanners. M16 x 1.5 10.9 M16 x 1.5 12.9 M20 x 1.5 Pivot bolt Torque Width Quality... -
Page 90: Replacing The Vari Heavy Duty (Vhd) Shear Bolt
140 MW; S PERATION UPER LBATROS ERIES 32 R EPLACING THE EAVY (VHD) SHEAR BOLT Attachment 1) 1 x M12 shear bolt 1.) Undo the nuts on the pivot bolt. 2) 1 x M12 self-locking nut 3) 1 x M16 pivot bolt 4) 1 x M16 self-locking nut Repair instructions •... -
Page 91: Replacing The Shear Bolt On The Subsoiler
140 MW; S PERATION UPER LBATROS ERIES 33 R EPLACING THE SHEAR BOLT ON THE SUBSOILER Fastening 3.) Insert the new shear bolt from the link arm side. 4.) Tighten the shear bolt fastening nut (WAF 19 mm). 5.) Block the shear bolt nut and the pivot bolt nut, observe the tightening torque. -
Page 92: Adjust Undercut
140 MW; S PERATION UPER LBATROS ERIES 34 A DJUST UNDERCUT Torque - shear bolt Quality grade 4.6 Size Safety information lb-ft M 16 WARNING Risk of accident from crushing during set-up and adjustment work. Torque - pivot bolt • Care must be taken during all work to ensure that the implement is stable Quality grade 8.8 and has been secured to prevent it... - Page 93 140 MW; S PERATION UPER LBATROS ERIES Changing the coulter Nose coulter (1 (2) Check undercut (U) as in chapter "Undercut - Check / adjust factory setting" - page 94. 3.) Adjust the undercut (U) by turning the nuts (24) on the eyebolts and by tightening the counternuts.
- Page 94 140 MW; S PERATION UPER LBATROS ERIES 3.) If value deviates from factory setting, adjust Undercut - Check / adjust factory setting distance to alignment rail. Set all plough bodies uniformly. 1.) Position alignment rails (c) above coulter tips. 4.) Loosen beam screw (24). 5.) Loosen system screw (19).
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Page 95: Adjusting The Spring Force Of The Tower Suspension
140 MW; S AINTENANCE UPER LBATROS ERIES 35 A DJUSTING THE SPRING FORCE OF THE TOWER SUSPENSION Adjustment Adjustment instructions 1.) Connect the hydraulic hose (marked in • Perform the adjustment when the implement is white) for the spring force adjuster to a raised. -
Page 96: M A Int E Na Nc
140 MW; S AINTENANCE UPER LBATROS ERIES MAINTENANCE 36 S AFETY INSTRUCTIONS AINTENANCE AND REPAIR DANGER WARNING General risk of accident while working Risk of injury due to heavy with the implement. components. • Observe the safety instructions in the •... -
Page 97: Who May Carry Out Maintenance
140 MW; S AINTENANCE UPER LBATROS ERIES 37 T EST RUNS DURING OR AFTER MAINTENANCE 36.2 Who may carry out maintenance? DANGER General risk of accident while working with the implement. • Always observe the safety instructions Persons, who are trained in the tasks assigned to in chapter 1.0, page 9 of the operating them, who have been made aware of the potential instructions. -
Page 98: Maintenance Schedule
140 MW; S AINTENANCE UPER LBATROS ERIES 38 M AINTENANCE SCHEDULE NOTE As proof that the maintenance tasks have been performed, particularly those on the hydraulic system, they should be logged. Tasks When Check the top link, bottom link and axle head bolts for wear Lubricate all lubricating points Keep the adjusting spindle serviceable... -
Page 99: Lubricating Points
140 MW; S AINTENANCE UPER LBATROS ERIES 39 L UBRICATING POINTS Clean the lubricating nipple before lubrication. Replace blocked or missing lubricating nipples. Remove excess grease that has escaped from the bearings. Dispose of greasy cleaning cloths in an environmentally friendly manner. Position Every Every... -
Page 100: Lubricating Adjusting Spindles
140 MW; S AINTENANCE UPER LBATROS ERIES Position Every Every Before + After after the cleaning season 10) PS 30 rotating axle 11) PS 30 H height adjustment standard lubricating grease 12) Rotating axle for D 30 supporting wheel standard lubricating grease 13) Swivel axle for D 30 supporting wheel standard lubricating grease... -
Page 101: Re-Tighten All Bolts
140 MW; S AINTENANCE UPER LBATROS ERIES 40 R TIGHTEN ALL BOLTS Check that all fastening bolts are tight after Wheel nuts schedule. Depth control wheel, „Maintenance schedule“ - page 98. combination wheel Observe the tightening torques. "Tightening torques for metric bolts" - page 113. 40.1 Key threaded connections Body bracket Observe the bolt diameter. -
Page 102: Inspecting The Hydraulics
140 MW; S AINTENANCE UPER LBATROS ERIES 41 I NSPECTING THE HYDRAULICS Before each start-up 41.1 Check the hydraulic hoses for wear and damage. Hydraulic hoses are subject to natural ageing. The period of usage for hydraulic hoses should not exceed 5-6 years. -
Page 103: Replacing Wear Parts
140 MW; S AINTENANCE UPER LBATROS ERIES 42 R EPLACING WEAR PARTS 42.1 Replacing mouldboards 42.2 Replace the stripes Fastening Fastening 1) 1 x tapered screw, M12; 12.9 NOTE Do not tighten the tapered screw to the standard tightening torque. Excess torque causes damage to the components. -
Page 104: Replace The Tine
140 MW; S AINTENANCE UPER LBATROS ERIES 42.4 Replace the tines with reversible 42.3 Replace the tine points Fastening Fastening 1) Countersunk screws with square shaft; M12 x 30, 10.9 2) M12 mm hexagon nut Torque Quality grade 10.9 Size (*DIN ISO 272) lb-ft 1) Countersunk screws with square shaft;... -
Page 105: Replace The Trash Board
140 MW; S AINTENANCE UPER LBATROS ERIES 42.5 Replace the trash board 42.6 Replace the subsoiler Fastening Fastening 1) Countersunk screws with square shaft; M12 x 30, 10.9 2) Washer 3) M12 mm hexagon nut 1) Dowel pin; ø8 X 16 mm long Adjustment 2) Dowel pin;... -
Page 106: Replace The Skimmer Tines And Mouldboard
140 MW; S AINTENANCE UPER LBATROS ERIES 42.7 Replace the skimmer tines and mouldboard Fastening Adjustment Round rod skimmer For information on adjusting, see chapter „Adjusting the round rod skimmer“ - page 75 „Adjusting the Vari-Fix skimmer“ - page 77 „Adjusting the Vari Heavy Duty skimmers“... -
Page 107: Replace The Supporting Wheel / Combination Wheel
140 MW; S AINTENANCE UPER LBATROS ERIES 43 R EPLACE THE SUPPORTING WHEEL COMBINATION WHEEL Required tools Secure the raised device at the suitable points Wheel nut spanner with a 24 mm width. (a) to prevent lowering. Select supports that are appropriate for the Preparation plough weight. -
Page 108: Replace The Bulbs In The Lighting
140 MW; S AINTENANCE UPER LBATROS ERIES 44 R EPLACE THE BULBS IN THE LIGHTING Tail light 6.) Tighten all wheel nuts “crosswise” (see sketch) to the required torque. Torque 1) Indicator, 12V / 21W 2) Tail light, 12 V / 10 W Width across Quality grade 8.8 Size... -
Page 109: Installation
140 MW; S SSEMBLY UPER LBATROS ERIES INSTALLATION 45 I NSTALLING THE BALL BUSH ON BOTTOM LINK BOLTS Installation instructions Installation Place the ball and compensation bushes according to the connection category. Kat 3N Kat 3 1.) Remove the hinged pin. 2.) Pull the bottom link bolts out and ... -
Page 110: Appendix
140 MW; S PPENDIX UPER LBATROS ERIES APPENDIX Obtain from the tractor operating instructions or by weighing 46 EU D ECLARATION ONFORMITY Data Description Empty weight of tractor Front axle load of the empty tractor The manufacturer hereby declares that the implement meets all essential provisions of the Rear axle load of the empty tractor Machinery Directive (2006/42/EC) including the... - Page 111 140 MW; S PPENDIX UPER LBATROS ERIES Table of data obtained Value Value Value = kg a = mm b = mm = kg c = mm = kg d = mm Calculations Minimum front ballasting = IF min (for rear implement) F min Minimum rear ballasting = IR min (for front implement)
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Page 112: Position Of The Safety Symbols And Notice Labels
140 MW; S PPENDIX UPER LBATROS ERIES 48 P OSITION OF THE SAFETY SYMBOLS AND NOTICE LABELS For information on their meanings, see chapter „Meanings of the safety symbols“ - page 28. • Do not remove the labels. • Replace damaged or illegible labels. Position of the safety symbols 9998.06.34 9998.02.65_A... -
Page 113: Tightening Torques For Metric Bolts
140 MW; S PPENDIX UPER LBATROS ERIES 49 T IGHTENING TORQUES FOR METRIC BOLTS the information in the tables is only intended as a guide. NOTE Tightening torque for tapered screws for the tine and stripe screwed connections on the plough bodies. -
Page 114: Notes On Transport And Lighting
140 MW; S PPENDIX UPER LBATROS ERIES 50 N OTES ON TRANSPORT AND LIGHTING NOTE The following descriptions are based on regulations in Germany. regulations for the country in question must be observed. 50.2 50.1 Notes on transport No parts may protrude from the outline of the •... -
Page 115: Electrical Circuit Diagram - Lighting
140 MW; S PPENDIX UPER LBATROS ERIES 51 E LECTRICAL CIRCUIT DIAGRAM LIGHTING - 115 - 9901.00.34DE00; 02.2017... -
Page 116: Disposing Of The Implement
140 MW; S PPENDIX UPER LBATROS ERIES 52 D ISPOSING OF THE IMPLEMENT The implement must be disposed of properly and in compliance with the current relevant waste disposal guidelines. Deliver metal parts to a licensed waste management company. Remove greases and oils from the implement and dispose of separately, taking account of applicable disposal regulations. - Page 118 RABE ZI Nord Les Gaudères 37130 Langeais France Tel. (+33) 2 47 96 72 61 Fax (+33) 2 47 96 71 85 info@rabe-gb.fr www.rabe-gb.fr RABE Am Rabewerk 1 49152 Bad Essen Germany Tel. +49 (0) 54 72 771 - 0 Fax +49 (0) 54 72 771 -195 info@rabe-gb.de...