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Mitsubishi Electric Melservo-H Series Specifications And Instruction Manual

General-purpose ac servo
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General-Purpose AC Servo
H Series
200VAC Large-Capacity Servo
MR-H30KAN
MR-H30KBN
MR-H30KACN
MR-H30KTN
MR-H30KDN
Specifications and Instruction Guide

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Summary of Contents for Mitsubishi Electric Melservo-H Series

  • Page 1 General-Purpose AC Servo H Series 200VAC Large-Capacity Servo MR-H30KAN MR-H30KBN MR-H30KACN MR-H30KTN MR-H30KDN Specifications and Instruction Guide...
  • Page 2 Safety Instructions (Always read these instructions before using the equipment.) Do not attempt to install, operate, maintain or inspect the servo amplifier and servo motor until you have read through this Specifications and Instruction guide, Installation guide, Servo motor Instruction Manual and appended documents carefully and can use the equipment correctly.
  • Page 3 1. To prevent electric shock, note the following: CAUTION • Before wiring or inspection, switch power off and wait for more than 10 minutes. Then, confirm the voltage is safe with voltage tester. Otherwise, you may get an electric shock. •...
  • Page 4 4. Additional instructions The following instructions should also be fully noted. Incorrect handling may cause a fault, injury, electric shock, etc. (1) Transportation and installation CAUTION • Transport the products correctly according to their weights. • Stacking in excess of the specified number of products is not allowed. •...
  • Page 5 (2) Wiring CAUTION • Wire the equipment correctly and securely. • The surge absorbing diode installed on the DC output signal relay must be wired in the specified direction. Otherwise, the emergency stop and other protective circuits may not operate. Converter unit Converter unit Servo Amplifier...
  • Page 6 (4) Usage CAUTION • Provide an external emergency stop circuit to ensure that operation can be stopped and power switched off immediately. • Any person who is involved in disassembly and repair should be fully competent to do the work. •...
  • Page 7 COMPLIANCE WITH EC DIRECTIVES EN Standard-compliant models are scheduled for release. CONFORMANCE WITH UL/C-UL STANDARD UL/C-UL Standard-compliant models are scheduled for release. <About the Manuals> If it is the first time for you to use this servo, the optionally available Instruction Manual and Servo Motor Instruction Manual are required in addition to this Specifications and Installation Guide.

  • Page 8: Table Of Contents

    CONTENTS 1. FUNCTIONS AND CONFIGURATION 1 - 1 to 1 - 12 1.1 Packing list.............................. 1 - 1 1.2 Overview..............................1 - 1 1.3 Function block diagram ......................... 1 - 1 1.4 Standard specification..........................1 - 4 1.4.1 Converter unit..........................1 - 4 1.4.2 Servo amplifier..........................
  • Page 9 4.2.1 Display exapmles ..........................4 - 2 4.2.2 Status display list ..........................4 - 2 4.3 Diagnostic mode............................4 - 3 4.3.1 Diagnostic list........................... 4 - 3 4.3.2 External output signal indication ....................4 - 3 4.3.3 Output signal forced output......................4 - 4 4.4 Alarm mode .............................
  • Page 10 9.2 Auxiliary equipment..........................9 -11 9.2.1 Recommended wires ........................9 -11 9.2.2 No-fuse breakers, magnetic contactors..................9 -12 9.2.3 DC reactor............................9 -12 9.2.4 Noise reduction products ....................... 9 -13 9.2.5 Leakage current breaker........................ 9 -14 APPENDIX App - 1 to App - 10 APPENDIX 1.
  • Page 11 MEMO - 4 -...

  • Page 12: Functions And Configuration

    TO USE THE AC SERVO SAFELY HA-LF30K2 1.2 Overview The 30kW large-capacity type is newly available as the Mitsubishi MELSERVO-H series general-purpose AC servo. This type is applicable to the fields where the same servo functions are used but a larger capacity is necessary.
  • Page 13 1. FUNCTIONS AND CONFIGURATION Regenerative brake option Converter unit Power Suply 3-phase 200VAC CHARGE to 230VAC lamp Control power supply Regenerative brake Base amplifier Voltage Overcurrent protection detection Converter-servo amplifier protection coordination CN5A Trouble 1 - 2...
  • Page 14 1. FUNCTIONS AND CONFIGURATION Servo amplifier(Note) Servo motor Current detector CHARGE lamp Control Encoder power supply Base amplifier Regenerative brake Current Overcurrent protection detection Thermal relay Virtual OHS1 OHS2 (Note) encoder Pulse input Model position Model speed control control Virtual motor Model position Model speed...

  • Page 15: Standard Specification

    1. FUNCTIONS AND CONFIGURATION 1.4 Standard specification 1.4.1 Converter unit Model MP-HP30K Item Voltage/frequency 3-phase 200 to 230VAC, 50/60Hz Permissible voltage Main circuit 3-phase 170 to 253VAC, 50/60Hz fluctuation power supply Permissible frequency Within 5% fluctuation Voltage/frequency 1-phase 200 to 230VAC, 50/60Hz Permissible voltage 1-phase 170to 235VAC, 50/60Hz Control power...

  • Page 16: Model Definition

    POWER INPUT : AC200V-230V 50/60Hz Applicable power supply OUTPUT : Rated output current SERIAL : TC300A156G54 Serial number PASSED MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN 1.5.2 Model MR-H Series name Servo Type Symbol General-Purpose Interface SCCNET-compatible Positioning function built-in CC-Link-compatible...
  • Page 17 1. FUNCTIONS AND CONFIGURATION 1.7 Parts identification 1.7.1 MR-HP-30KA Refer To Name/Application TE2-1, TE2-2 (PN terminals) Section Connect to the servo amplifier using the connection 3.2.2(1) conductors supplied to the servo amplifier. Display The four-digit, seven-segment LED shows the servo Chapter 4 status and alarm number.

  • Page 18: Mr-Han•Mr-Hdn

    1. FUNCTIONS AND CONFIGURATION 1.7.2 MR-H AN•MR-H Name/Application Refer To TE2-1, TE2-2 (PN terminals) Section 3.2.2 Connect to the PN terminals of the converter unit using the connection conductors supplied. Servo Amplifier Battery holder Instruction Contains the battery for absolute position data backup. Manual Display Servo Amplifier...

  • Page 19: Mr-Hbn

    1. FUNCTIONS AND CONFIGURATION 1.7.3 MR-H Refer To Name/Application TE2-1, TE2-2 (PN terminals) Connect to the PN terminals of the converter unit Section 3.2.2 using the connection conductors supplied. Servo Amplifier Battery holder Instruction Contains the battery for absolute position data backup. Manual Display Servo Amplifier...

  • Page 20: Mr-Hacn

    1. FUNCTIONS AND CONFIGURATION 1.7.4 MR-H Name/Application Refer To TE2-1, TE2-2 (PN terminals) Connect to the PN terminals of the converter unit Section 3.2.2 using the connection conductors supplied. Servo Amplifier Battery holder Instruction Contains the battery for absolute position data backup. Manual Display Servo Amplifier...

  • Page 21: Mr-Htn

    1. FUNCTIONS AND CONFIGURATION 1.7.5 MR-H Name/Application Refer To TE2-1, TE2-2 (PN terminals) Connect to the PN terminals of the converter unit Section 3.2.2 using the connection conductors supplied. Servo Amplifier Battery holder Instruction Contains the battery for absolute position data backup. Manual Display Servo Amplifier...

  • Page 22: Servo System With Auxiliary Equipment

    1. FUNCTIONS AND CONFIGURATION 1.8 Servo system with auxiliary equipment 3-phase, 200 to 230VAC Parameter unit R S T No-fuse breaker(NFB) Personal Servo Configuration computer software The parameter unit or Servo Magnetic contactor (MC) Configuration software is required for parameter setting. Parameter unit cable (Note3) Servo amplifier...
  • Page 23 1. FUNCTIONS AND CONFIGURATION MEMO 1 - 12...

  • Page 24: Installation

    2. INSTALLATION 2. INSTALLATION • Stacking in excess of the limited number of products is not allowed. • Install the equipment to incombustibles. Installing them directly or close to combustibles will led to a fire. • Install the equipment in a load-bearing place in accordance with this Instruction Manual.

  • Page 25: Installation Direction And Clearances

    2. INSTALLATION 2.2 Installation direction and clearances • Install the equipment in the specified direction. Not doing so can cause a failure. • Leave the specified clearances between the converter unit/servo amplifier and the CAUTION control box inside walls or other equipment. Not doing so can cause a failure. (1) Installation of one servo amplifier 100mm Servo Amplifier...

  • Page 26: Signals And Wiring

    3. SIGNALS AND WIRING 3. SIGNALS AND WIRING • Any person who is involved in wiring should be fully competent to do the work. • Before starting wiring, make sure that the charge lamp is off and the voltage is safe in the tester or the like more than 10 minutes after power-off.

  • Page 27: Connectors And Signal Layouts

    3. SIGNALS AND WIRING 3.1 Connectors and signal layouts POINT • The signal layouts of the connectors are views from the wiring section of the cable connectors. 3.1.1 MR-HP30KA CN1 (alarm output connector) Model: 10114-3000VE(3M make) Converter unit Leave this open. Leave this open.

  • Page 28: Mr-Han•Mr-Hdn

    3. SIGNALS AND WIRING 3.1.2 MR-H AN•MR-H CN2 (for encoder signals) Model PCR-S20FS (Honda Tsushin make) Servo amplifier (Note) CN12 (MR-H-D01) (For parameter unit) (Note) CN11 (MR-H-D01) Note: Used when the MR-H-D01 option card is loaded. CN1 (for I/O signals) CN11 (for MR-H-D01 I/O signals) CN12 (for MR-H-D01 input signals) Model PCR-S50FS (Honda Tsushin make)

  • Page 29: Mr-Hbn

    3. SIGNALS AND WIRING 3.1.3 MR-H CN2 (for encoder signals) Model PCR-S20FS (Honda Tsushin make) Servo amplifier For parameter unit CN1A (For connection CN1B For connection of of preceding axis) subsequent axis (For electromagnetic brake/ emergency stop signal) CN1A (For connection of preceding axis) CN1B (For connection of subsequent axis) Model PCR-S20FS (Honda Tsushin make) Model PCR-S20FS (Honda Tsushin make)

  • Page 30: Mr-Hacn

    3. SIGNALS AND WIRING 3.1.4 MR-H (1) Positioning system CN2 (for encoder signals) Model PCR-S20FS (Honda Tsushin make) Servo amplifier (Note) CN12 (MR-H-D01) (For parameter unit) (Note) CN11 (MR-H-D01) Note: Used when the MR-H-D01 option card is loaded. CN1 (For input signals) CN11 (MR-H-D01 option card) CN12 (MR-H-D01 option card) Model PCR-S50FS (Honda Tsushin make)
  • Page 31 3. SIGNALS AND WIRING (2) Roll feed system CN2 (for encoder signals) Model PCR-S20FS (Honda Tsushin make) Servo amplifier (Note) CN12 (MR-H-D01) (For parameter unit) (Note) CN11 (MR-H-D01) Note: Used when the MR-H-D01 option card is loaded. CN1 (For input signals) CN11 (MR-H-D01 option card) CN12 (MR-H-D01 option card) Model PCR-S50FS (Honda Tsushin make)

  • Page 32: Mr-Htn

    3. SIGNALS AND WIRING 3.1.5 MR-H (1) Positioning system CN2 (for encoder signals) Model PCR-S20FS (Honda Tsushin make) Servo amplifier (For parameter unit) Model PCR-S50FS (Honda Tsushin make) N15R P15R TLAP CN3 (For analog monitor) Model 171822-4 (AMP make) (M01) 1 (M02) 2 (M0G) 4 3 - 7...
  • Page 33 3. SIGNALS AND WIRING (2) Roll feed system CN2 (for encoder signals) Model PCR-S20FS (Honda Tsushin make) Servo amplifier (For parameter unit) Model PCR-S50FS (Honda Tsushin make) N15R P15R TLAP CN3 (For analog monitor) Model 171822-4 (AMP make) (M01) 1 (M02) 2 (M0G) 4 3 - 8...

  • Page 34: Explanation Of Signals

    3. SIGNALS AND WIRING 3.1.6 Explanation of signals For the servo amplifier signals, refer to the Servo Amplifier Instruction Manual of 22kW or less. This section provides the converter unit signals. For the I/O interfaces (symbols in I/O column in the table), refer to this section(2) (1) Signals Signal Name Pin Code...

  • Page 35: Power Line Circuit

    3. SIGNALS AND WIRING 3.2 Power line circuit • Insulate the connections of the power supply terminals. Not doing so can cause an WARNING electric shock. • When the servo amplifier has become faulty, switch power off on the Converter unit power side.

  • Page 36: Connection Example

    3. SIGNALS AND WIRING 3.2.1 Connection example MR-J2HBUS (Note3) M cable External MR-A-TM dynamic brake termination Servo motor connector HA-LFseries (Option) 3-phase 200 to Servo 230VAC Converter amplifier 50/60Hz unit MR-HSCBL Encoder M cable DC reactor OHS1 OHS2 Servo 24VDC (Option) motor power...

  • Page 37: Terminal

    3. SIGNALS AND WIRING 3.2.2 Terminal Refer to Section 7.2 for the terminal block arrangement and signal layout. (1) Converter unit Signal Name Abbreviation Terminal Block Description Main circuit power supply L1•L2•L3 TE1-2 Connect three-phase 200 to 230VAC, 50/60Hz to L1, L2, L3. Control circuit power supply L11•L21 Connect single-phase 200 to 230VAC, 50/60Hz.

  • Page 38: Power-On Sequence

    3. SIGNALS AND WIRING 3.2.4 Power-on sequence 1) Always wire the power supply as shown in above Section 3.7.1 using the magnetic contactor with the main circuit power supply. Configure up an external sequence to switch off the magnetic contactor as soon as an alarm occurs.

  • Page 39: Servo Motor Side Details

    3. SIGNALS AND WIRING 3.3 Servo motor side details Signal Signal Encoder connector Terminal box Encoder connector MS3102A20-29P signal arrangement MS3102A-29P Encoder connector MS3102A20-29P Terminal box inside Power supply connection screw size (Note1) Portion a Servo Motor Power Supply Connection Screw Size HA-LF30K2 Portion b...

  • Page 40: Grounding

    3. SIGNALS AND WIRING 3.4 Grounding • Gorund the servo amplifier and servo motor securely WARNING The servo amplifier switches the power transistor on-off to supply power to the servo motor. Depending on the wiring and ground cablerouting, the servo amplifier may be affected by the switching noise (due to di/dt and dv/dt) of the transistor.
  • Page 41 3. SIGNALS AND WIRING MEMO 3 - 16...

  • Page 42: Display Section And Operation Section Of The Converter Unit

    4. DISPLAY SECTION AND OPERATION SECTION OF THE CONVERTER UNIT 4. DISPLAY SECTION AND OPERATION SECTION OF THE CONVERTER UNIT 4.1 Display flowchart Use the display (4-dignht, 7-segment LED) on the front panel of theConverter unit for status display, parameter setting, etc. Set the parameters before operation, diagnose an alarm, confirm external sequences, and/or confirm the operation status.

  • Page 43: Status Display Mode

    4. DISPLAY SECTION AND OPERATION SECTION OF THE CONVERTER UNIT 4.2 Status display mode The servo status during operation is shown on the 4-digit, 7-segment LED display. Press the "UP" or "DOWN" button to change display data as desired. When the required data is selected, the corresponding symbol is displayed. Press the "SET" button to display that data.

  • Page 44: Diagnostic Mode

    4. DISPLAY SECTION AND OPERATION SECTION OF THE CONVERTER UNIT 4.3 Diagnostic mode 4.3.1 Diagnostic list Name Display Unit Not ready. Indicates that the servo amplifier is being initialized or an alarm has Sequence Ready Indicates that the servo was switched on after completion of initialization and the servo amplifier is ready to operate.
  • Page 45 4. DISPLAY SECTION AND OPERATION SECTION OF THE CONVERTER UNIT 4.3.3 Output signal forced output You can force the trouble (ALM) signal to be switched on/off, independently of the servo status. This function is used for output signal. Press MODE once. Press UP twice Press SET for more than 2 seconds.

  • Page 46: Alarm Mode

    4. DISPLAY SECTION AND OPERATION SECTION OF THE CONVERTER UNIT 4.4 Alarm mode The current alarm, parameter error and point table error are displayed. The lower 2 digits on the display indicate the alarm number that has occurred or the parameter number in error.

  • Page 47: Parameter Mode

    4. DISPLAY SECTION AND OPERATION SECTION OF THE CONVERTER UNIT 4.5 Parameter mode 4.5.1 Operation example The following example gives the operation procedure after power-on for use of the regenerative brake options (MR-RB137). Press MODE three time The parameter number is displaed. Pless UP or DOWN to change the number.

  • Page 48: Parameter List

    4. DISPLAY SECTION AND OPERATION SECTION OF THE CONVERTER UNIT 4.5.2 Parameter list Initial Control No. Symbol Name and Function Unit value Mode STY Control mode, regenerative brake option selection 0000 0000h Used to select the control mode regenerative brake option. 0003h 0004h Select the regenerative brake option.
  • Page 49 4. DISPLAY SECTION AND OPERATION SECTION OF THE CONVERTER UNIT MEMO 4 - 8...

  • Page 50: Inspection

    5. INSPECTION 5. INSPECTION • Before starting maintenance and/or inspection, make sure that the charge lamp is off more than 10 minutes after power-off. Then, confirm that the voltage is safe in the tester or the like. Otherwise, you may get an electric shock. WARNING •...
  • Page 51 5. INSPECTION (1) Smoothing capacitor Affected by ripple currents, etc. and deteriorates in characteristic. The life of the capacitor greatly depends on ambient temperature and operating conditions. The capacitor will reach the end of its life in 10 years of continuous operation in normal air-conditioned environment. (2) Relays Their contacts will wear due to switching currents and contact faults occur.

  • Page 52: Troubleshooting

    6. TROUBLESHOOTING 6. TROUBLESHOOTING 6.1 Servo amplifier POINT • This section provides the alarms which are different in definition from those of the servo amplifiers of 22kW and less. 6.1.1 Alarm codes (Note) (Note) Parameter Unit Indication Alarm Code MR-H-DO1 Alarm Code Function Name Screen Display D003...

  • Page 53: Converter Unit

    6. TROUBLESHOOTING 6.2 Converter unit 6.2.1 Alarms and warning list When a fault occurs during operation, the corresponding alarm or warning is displayed. If any alarm or warning has occurred, refer to Section 6.2.2 ro 6.2.3 and take the approporiate action. Switch power off, then on to deactivate the alarm.
  • Page 54 6. TROUBLESHOOTING Indication Name Definition Cause Action A.10 Undervoltage Control power supply 1. Power supply voltage is low. Review the power supply. voltage dropped to 2. Instantaneous control power failure 160V or less. occurred for more than 100ms. 3. Shortage of power supply capacity caused the power supply voltage to drop at start, etc.

  • Page 55: Remedies For Warnings

    6. TROUBLESHOOTING Indication Name Definition Cause Action A.51 Over load 2 Machine collision or the Machine struck something. 1. Review operation pattern. like caused max. output 2. Install limit switches. current to flow successively for several seconds. 8888 Watch dog CPU/part is faulty.

  • Page 56: Outline Dimensional Drawings

    7. OUTLINE DIMENSIONAL DRAWINGS 7. OUTLINE DIMENSIONAL DRAWINGS POINT • Refer to Section 2.2. for the mounting dimensional drawing. 7.1 Converter unit (MR-HP30KA) [Unit: mm] ([Unit: in]) Safety cover 2- 12 Installation hole hole FAN WIND DIRECTION (2.95) MITSUBISHI MELSERVO MR-HP55KA4 TE2-1 TE2-2...

  • Page 57: Servo Amplifier

    7. OUTLINE DIMENSIONAL DRAWINGS 7.2 Servo amplifier (1) MR-H30K (except MR-H-BN) [Unit: mm] ([Unit: in]) FAN WIND DIRECTION 2- 12 Installation hole 75(2.95) Safety cover (0.79) MITSUBISHI MELSERVO TE2-1 TE2-2 CHARGE CN5A L11 L21 CN5B PASSED Weight: 47kg(103.62 lb) (0.47) 360(14.17) (1.77) (1.77)
  • Page 58 7. OUTLINE DIMENSIONAL DRAWINGS (2) MR-H30KBN [Unit: mm] ([Unit: in]) 2- 12 Installation hole 110(4.33) FAN WIND DIRECTION 75(2.95) Safety cover (0.79) MITSUBISHI MELSERVO TE2-1 TE2-2 CHARGE CN3 CN4 CN1A CN1B CN5A L11 L21 CN5B PASSED Weight: 47kg(103.62 lb) (0.47) 360(14.17) (1.77) (1.77)

  • Page 59: Connector

    7. OUTLINE DIMENSIONAL DRAWINGS 7.3 Connector Signal connector <Sumitomo Three M make> Model [Unit: mm] Model [Unit: mm] Connector : 10120-3000VE ([Unit: in]) Connector : 10120-6000EL ([Unit: in]) Shell kit : 10320-52F0-008 Shell kit : 10320-3210-000 12.0(0.47) ( 0.26) 14.0 22.0 (0.87) (0.55) 20.9 (0.82)
  • Page 60 7. OUTLINE DIMENSIONAL DRAWINGS PCR-LS20LA1 PCR-LS20LA1W [Unit: mm] ([Unit: in]) 13.0 ( 0.51) 10.4(0.41) 14.2(0.56) (0.04) 12.2 (0.04) 23.0 (0.91) (0.48) 27.4 27.4(1.08) (1.08) (0.08) 12.2 (0.04) (0.04) 32.0(1.26) 32.0(1.26) (0.48) Model Number of Pins Connector Case PCR-S20FS(soldering type) PCR-LS20LA1 PCR-S20F(insulation displacement type) PCR-LS20LA1W Crimping terminal: FHAT-002A...
  • Page 61 7. OUTLINE DIMENSIONAL DRAWINGS MEMO 7 - 6...

  • Page 62: Characteristics

    8. CHARACTERISTICS 8. CHARACTERISTICS 8.1 Overload protection characteristics An electronic thermal relay is built in the servo amplifier to protect the servo motor and servo amplifier from overloads. The operation characteristics of the electronic thermal relay are shown below. Overload 1 alarm (A.50) occurs if overload operation performed is above the electronic thermal relay protection curve shown below.

  • Page 63: Power Supply Equipment Capacity And Generated Loss

    8. CHARACTERISTICS 8.2 Power supply equipment capacity and generated loss (1) Power supply equipment capacity and generated loss Table 8.1 indicates the generated loss and power supply capacity under rated load per combination of the converter unit and servo amplifier. When the servo motors is run at less than the maximum speed, the power supply equipment capacity is lower than the value in the table but the heat generated does not change.

  • Page 64: Dynamic Brake Characteristics

    8. CHARACTERISTICS (Outside) (Inside) Air flow Fig 8.1 Temperature Distribution in Enclosure When air flows along the outer wall of the enclosure, effective heat exchange will be possible, because the temperature slope inside and outside the enclosure will be steeper. (3) Fitting of the servo amplifier When mounted with the heat sink outside mounting attachment (option), the servo amplifier can dissipate generated loss directly to the outside of a control box.
  • Page 65 8. CHARACTERISTICS 0.045 0.04 HA-LF30K2 0.035 0.03 0.025 0.02 0.015 0.01 0.005 1500 2000 1000 Speed Fig 8.3 Dynamic Brake If the dynamic brake is operated at more than 10 times as large as the ratio of load inertia moment to servo motor inertia moment, the brake resistor of the dynamic brake may burn out.

  • Page 66: Options And Auxiliary Equipment

    9. OPTIONS AND AUXILIARY EQUIPMENT 9. OPTIONS AND AUXILIARY EQUIPMENT • Before connecting any option or auxiliary equipment, make sure that the charge WARNING lamp is off more than 10 minutes after power-off, then confirm the voltage with a tester or the like. Otherwise, you may get an electric shock. •...
  • Page 67 9. OPTIONS AND AUXILIARY EQUIPMENT (4) Connection of the regenerative brake option Always supply single-phase 200VAC to the cooling fan. The cooling fan specifications are as follows. Item Specifications Voltage, frequency Single-phase 200VAC, 50/60Hz Power consumption [W] 20(50Hz)/18(60Hz) The regenerative brake option generates heat of 100°C higher than the ambient temperature. Fully consider heat dissipation, installation position, used wires, etc.
  • Page 68 9. OPTIONS AND AUXILIARY EQUIPMENT (b) MR-RB137 Converter unit DC reactor (Option) (Note) Servo motor 24VDC Rrgeneative power supply OHS1 OHS2 Servo motor brake thermal relay option Regenerative Regenerative Regenerative brake brake brake option option option Single-phase 200VAC Note: When using the DC reactor, remove the short bar across P1-P2. 9 - 3...

  • Page 69: Regenerative Brake Option

    9. OPTIONS AND AUXILIARY EQUIPMENT (5) Outline dimension drawings 2- 10hole [Unit: mm] ([Unit: in]) 2.3(0.09) 10(0.39) 230(9.06) 197(7.76) (0.59) (0.59) 260(10.24) 215(8.47) (0.59) Regenerative W eight Brake Option [kg (lb)] MR-RB139 10(22.05) MR-RB137 11(24.25) Terminal block signal layout G 4 G 3 Terminal screw: M5 9 - 4...

  • Page 70: External Dynamic Brake

    9. OPTIONS AND AUXILIARY EQUIPMENT 9.1.2 External dynamic brake POINT • Configure up a sequence which switches off the contact of the brake unit after (or as soon as) it has turned off the servo on signal at a power failure or failure.
  • Page 71 9. OPTIONS AND AUXILIARY EQUIPMENT (3) Operation timing Coasting Coasting Servo motor rotation Dynamic brake Dynamic brake Present Alam (ALM) Absent Base Invalid Dynamic brake Valid Short Emergency stop (EMG) Open a. Timing chart at alarm(ALM) occurrence b. Timing chart at emergency stop(EMG) validity (4) Outline dimension drawing 2- 10(0.39) Installation hole...

  • Page 72: Cables And Connecotors

    9. OPTIONS AND AUXILIARY EQUIPMENT 9.1.3 Cables and connecotors POINT • For other connectors, refer to the Servo Amplifier Instruction Manual of 22kW or less. (1) Cable make-up The following cables are used for connection with the servo motor and other models. Servo amplifier Converter unit CN5A...
  • Page 73 9. OPTIONS AND AUXILIARY EQUIPMENT Product Name Model Description Application Control signal MR-J2CN1 Servo amplifier side connectors connector set (3M make or equivalent) Connector: 10120-3000VE Shell kit: 10320-52F0-008 Connector set MR-HP4CN1 Converter unit side connector (3M make or equivalent) Connector: 10114-3000VE Shell kit: 10314-52F0-008 Termination MR-A-TM...

  • Page 74: Heat Sink Outside Mounting Attachment (Mr-Acn)

    9. OPTIONS AND AUXILIARY EQUIPMENT 9.1.4 Heat sink outside mounting attachment (MR-ACN) Use the heat sink outside mounting attachment to mount the heat generation area of the servo amplifier in the outside of the control box to dissipate servo amplifier-generated heat to the outside of the box and reduce the amount of heat generated in the box, thereby allowing a compact control box to be designed.

  • Page 75: Mr-H-D01 Option Card

    9. OPTIONS AND AUXILIARY EQUIPMENT 9.1.5 MR-H-D01 option card Used for alarm code output, etc. See Chapter 3 for the connection and usage. The MR-H-D01 can be used with the MR-H-AN or MR-H-ACN. (1) Specifications Item Specifications Function Extra digital I/O, point table expansion memory Digital input 24 points, photocoupler isolated, 24VDC, 5mA Digital output...

  • Page 76: Auxiliary Equipment

    9. OPTIONS AND AUXILIARY EQUIPMENT 9.2 Auxiliary equipment Always use the devices indicated in this section or equivalent. To comply with the EN Standard or UL/C- UL Standard, use the products which conform to the corresponding standard. 9.2.1 Recommended wires The following diagram shows the wires used for wiring.

  • Page 77: No-Fuse Breakers, Magnetic Contactors

    9. OPTIONS AND AUXILIARY EQUIPMENT 9.2.2 No-fuse breakers, magnetic contactors Always use one no-fuse brakers and one magnetic contactor with one servo amplifier. Servo Amplifier Converter unit No-Fuse Breaker Magnetic Contactor NF400 type MR-H30K MR-HP30K S-K150 250A 9.2.3 DC reactor Servo Amplifier Converter unit DC reactor...

  • Page 78: Noise Reduction Products

    9. OPTIONS AND AUXILIARY EQUIPMENT 9.2.4 Noise reduction products (1) Line noise filter (FR-BLF) This filter is effective in suppressing noises radiated from the power supply side and output side of the servo amplifier and also in suppressing high-frequency leakage current (zero-phase current) especially within 0.5MHz to 5MHz band.

  • Page 79: Leakage Current Breaker

    9. OPTIONS AND AUXILIARY EQUIPMENT 9.2.5 Leakage current breaker (1) Selection method High-frequency chopper currents controlled by pulse width modulation flow in the AC servo circuits. Leakage currents containing harmonic contents are larger than those of the motor which is run with a commercial power supply.
  • Page 80 9. OPTIONS AND AUXILIARY EQUIPMENT (2) Selection example Indicated below is an example of selecting a leakage current breaker under the following conditions: 22mm 30mm Converter Servo SM HA-LH amplifier unit Use a leakage current breaker generally available. Find the terms of Equation (9.1) from the diagram: Ig1 95 0.475 [mA] 1000...
  • Page 81 9. OPTIONS AND AUXILIARY EQUIPMENT MEMO 9 - 16...

  • Page 82: Appendix

    APPENDIX APPENDIX 1. 200VAC 37kW SERVO (MR-H37K ) The 37kW servo is also available. Use the servo, noting the information described here. POINT • Consult us when using the MR-H37KA. • The information which is identical to that of 30kW is not described here. Appendix 1.1 Precautions for use The MR-H37KA may be used with the machine whose driving mode output is 30kW or less.

  • Page 83: Appendix 1.3 Standard Specifications

    APPENDIX Appendix 1.3 Standard specifications (1) Servo amplifier Servo amplifier MR-H37K Item Voltage/frequency Sigle-phase 200 to 230VAC, 50/60Hz Permissible voltage Single-phase 170 to 253VAC, 50/60Hz Control fluctuation power Permissible frequency supply Within 5% fluctuation Power consumption Main circuit power The main circuit power of the servo amplifier is supplied by the converter unit. System Sine-wave PWM control, current control system Structure...

  • Page 84: Appendix 1.4 Model Code

    APPENDIX Note: 1. When the power supply voltage drops, we cannot guarantee the output and rated speed. 2. If the load inertia moment ratio exceeds the indicated value, place consult us. 3. When the servo motor is equipped with reduction gear or electromagnetic brake, refer to the corresponding outline dimension drawing.

  • Page 85: Appendix 1.5 Combination With Converter Unit

    APPENDIX Appendix 1.5 Combination with converter unit Converter unit Servo amplifier Servo motor MR-HP30KA MR-H37K HA-LF37K2 Appendix 1.6 Installation (1) Environment conditions Environment Conditions 0 to 40 [°C] (non-freezing) Ambient temperature 32 to 104 [°F] (non-freezing) Ambient humidity 80%RH or less (non-condensing) 15 to 70 [°C] (non-freezing) Storage temperature 5 to 158 [°F] (non-freezing)

  • Page 86: Appendix 1.7 Outline Dimensional Drawing

    APPENDIX Appendix 1.7 Outline dimensional drawing (1) Servo amplifier (a) MR-H37K ((except MR-H-BN)) [Unit: mm] ([Unit: in]) FAN WIND DIRECTION 2- 12 Installation hole 75(2.95) Safety cover (0.79) MITSUBISHI MELSERVO TE2-1 TE2-2 CHARGE CN5A L11 L21 CN5B PASSED Weight: 47kg(103.62 lb) (0.47) 360(14.17) (1.77)
  • Page 87 APPENDIX (b) MR-H37KBN [Unit: mm] ([Unit: in]) 2- 12 Installation hole 110(4.33) FAN WIND DIRECTION 75(2.95) Safety cover (0.79) MITSUBISHI MELSERVO TE2-1 TE2-2 CHARGE CN3 CN4 CN1A CN1B CN5A L11 L21 CN5B PASSED Weight: 47kg(103.62 lb) (0.47) 360(14.17) (1.77) (1.77) 450(17.72) Terminal block signal layout Terminal block screw: M10...

  • Page 88: Appendix 1.8 Characteristics

    APPENDIX (2) Servo motor Inertia moment J Weight Model [ 10 kg•m ](oz•in) [kg](lb) HA-LF37K2 650(3553.84) 180(396.83) [Unit: mm] ([Unit: in]) 4- 19 (25.98) Use hexagon socket (5.51) (18.35) head cap screw. (5.43) (0.24) (16.77) (11.02) (0.24) (11.26) (1.06) (10.47) Encoder connector (0.43) MS3102A20-29P...

  • Page 89: Appendix 1.9 Option And Auxiliary Equipment

    APPENDIX (3) Servo motor torque characteristic Short-duration operation region Continuous operation region 1620 2000 1000 Speed [r/min] Appendix 1.9 Option and auxiliary equipment (1) Regenerative brake option (a) Combination and regenerative power Regenerative power [W] Servo amplifier Converter unit (Note) Three MR-RB137s MR-RB139 (1.3 ) (1.3 ) in parallel MR-H37K...

  • Page 90: Appendix 1.10 Auxiliary Equipment

    APPENDIX (4) Encoder cable Encoder cable Application MR-HSCBL M Long Flexing Life MR-EN1CBL M-H Long Flexing Life•IP65 Appendix 1.10 Auxiliary equipment (1) Recommended wires Wires[mm Servo Converter unit amplifier U•V•W L1•L2•L3 L11•L21 P•C OHS1•OHS2 BU•BV•BW P1•P2• MR-H37K MR-HP30K 60(AWG2/0) 2(AWG14) 80(AWG3/0) 5.5(AWG10) 1.25(AWG16) 2(AWG14)
  • Page 91 APPENDIX MEMO App - 10...
  • Page 92 REVISIONS *The manual number is given on the bottom left of the back cover. Print Data *Manual Number Revision May.,2000 IB-0300004-A First edition...

This manual is also suitable for:

Mr-h30kbnMr-h30kanMr-h30kacnMr-h30kdnMr-h30ktn

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