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Operating instructions
Transport Vehicle
TROLLY 70-1
TROLLY 70-2; 70-2 DF
TROLLY 70-3; 70-3 DF
These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machines may only be operated by personnel familiar with the appropriate safety regulations.
The equipment complies with
•
EC Low Voltage Directive (73/23/EEC)
© 2002
Subject to alteration.
EWM HIGHTEC WELDING GmbH
Dr. Günter - Henle - Straße 8; D-56271 Mündersbach, Germany
Phone: +49 (0)2680.181-0; Fax: +49 (0)2680.181-244
www.ewm.de
Internet:
; E-mail:
Item No.: 099-008089-EWM01
info@ewm.de
GB
Version: 23.05.2002
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Summary of Contents for EWM TROLLY 70-1
- Page 1 EWM HIGHTEC WELDING GmbH Dr. Günter - Henle - Straße 8; D-56271 Mündersbach, Germany Phone: +49 (0)2680.181-0; Fax: +49 (0)2680.181-244 www.ewm.de info@ewm.de Internet: ; E-mail: Operating instructions Transport Vehicle TROLLY 70-1 TROLLY 70-2; 70-2 DF TROLLY 70-3; 70-3 DF These operating instructions must be read before commissioning.
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Page 3: Table Of Contents
Individual parts ......................... 3/2 Fitting..........................3/2 Commissioning......................... 3/1 Area of application......................3/1 4.1.1 TROLLY 70-1 ......................3/1 4.1.2 TROLLY 70-2 and TROLLY 70-2 DF..............3/1 4.1.3 TROLLY 70-3 and TROLLY 70-3 DF..............3/1 Transport/Set-up ......................3/2 4.2.1 Crane transport ...................... 3/2 4.2.2 Assembly........................ -
Page 4: Safety Instructions
Safety instructions For Your Safety: Ignoring the following safety precautions can be fatal. Observe accident prevention regulations. These operating instructions are valid only in conjunction with the relevant safety regulations, especially with accident prevention regulations VBG 9 and operating instructions of one of the welding machines from our product range! Proper usage This machine has been manufactured according to the latest developments in technology and current regulations and standards. -
Page 5: Notes On The Use Of These Operating Instructions
Safety instructions Notes on the use of these operating instructions Our operating instructions will provide you with an introduction into the safe use of the machine. Therefore please read them carefully and only start work when you are familiar with them. These operating instructions are arranged into chapters. -
Page 6: Technical Data
Technical data TROLLY 70-1 TROLLY 70-2 TROLLY 70-2 TROLLY 70-3 TROLLY 70-3 1050x500x865 1050x500x1100 1050x500x1100 1050x500x1325 1050x500x1325 Dimensions (LxWxH) in mm approx. 44kg approx. 46kg approx. 49kg approx. 47kg approx. 50kg Weight without accessories EN 60974 / IEC 60974 / VDE 0544 Chap. 14... -
Page 7: Description
Description General • Mobile, cranable • Steady and stable design due to the welded construction • Building site, assembly and workshop use • Brackets for all the necessary components Fig. 2/1 e.g. Trolly 70-2 Fig. 2/2 e.g. Trolly 70-3 DF complete with equipment complete with equipment... -
Page 8: Overview
Description Overview TROLLY 70-1 70-2 70-2 DF 70-3 70-3 DF Brackets for the following welding machines, components, incl. torches, tube packages, accessories and filler metals TRITON TRITON, 1 power source: E.g. TRITON 400, 500 Welding machine/s SIRION: SIRION 400, 500 400, 500;... -
Page 9: Equipment
Description Equipment Fig. 2/3 e.g. Trolly 70-2 Item Description Fixing points for crane transportation Brackets for wire feed units WELDON DRIVE 4 and PHOENIX DRIVE 4 Hook for holding accessories, such as welding torches Intermediate tube package strain relief Exterior bores for housing the rubber feet, e.g. on the following units: COOL 71U40/41;... -
Page 10: Assembly / Fitting
Assembly / fitting Individual parts Fig. 3/1 Trolly 70-2, disassembled Fig.3/2 Trolly 70-2, fully fitted... - Page 11 DV302 holder plate M8X10 hexagonal socket screw, black galvanised 6, 9 Standard clamping plate Tube B high (TROLLY 70-1) Tube B medium (TROLLY 70-2 / 70-2 DF) Tube B high (TROLLY 70-3 / 70-3 DF) Cylinder holder M8X15 self-locking hexagongal screw...
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Page 12: Commissioning
Commissioning Area of application 4.1.1 TROLLY 70-1 • Transport of TRITON 260 + COOL 30 U20 + WELDON DRIVE 4/4L or TRITON 400/500, SIRION 400/500 and PHOENIX 300/400/500 + PHOENIX DRIVE 4/4L only This produces the following possible combinations: TRITON 260... -
Page 13: Transport/Set-Up
Commissioning Transport/set-up The points listed in chapters 4.2.1, 4.2.2, 4.2.3 und 4.2.4 are examples only. More detailed information can be found in the general and specific safety and accident prevention regulations. 4.2.1 Crane transport • The transport vehicles can be transported by crane by attaching the lifting lugs to the fixing points (fig. -
Page 14: Installation
Commissioning 4.2.3 Installation The transport vehicle must be installed on a firm base. • Do not position on uneven surfaces. • The floor must not be at an angle and must be level. • When moving and setting up the transport vehicle, it is only secure against falling to an angle of 10 °... -
Page 15: Fitting Units Onto The Transport Vehicle
When transporting the TRITON 260 + COOL 30 U20 with the transport vehicle TROLLY 70-1 or PHOENIX 300 with the transport vehicles TROLLY 70-1; 70-2 / 70-2 DF (+1 module) or TROLLY 70-3 / 70-3 DF (+2 modules) special optional holding plates (clamping plates) are... -
Page 16: Fitting Wire Feed Units
Commissioning Fitting wire feed units For WELDON and PHOENIX DRIVE 4L wire feed units, the angle section of the A2 holder plate should be fitted so that it points downwards (fig. 4/7). Otherwise there is a risk of injuries from crushing when the wire feed units are rotating. For housing WELDON and PHOENIX DRIVE 4 wire feed units, the angle section of the A2 holder plate should be fitted so that it points upwards (fig. -
Page 17: Fixing And Securing Gas Cylinders
Commissioning Fixing and securing gas cylinders • Position the gas cylinders on the carrier plate (chap.2; J1) • Secure the gas cylinders with the chains (chap.2; K1) • Ensure that the chains are positioned securely against the gas cylinders. Large cylinders with 50 l and 300 bar are generally not permissible. 20L gas cylinder, max. -
Page 18: Spare Parts List
Spare parts list Fig. 4/1 TROLLY 70-2... - Page 19 Spare parts list Item Quan Item No. Description tity 094-007608-00002 Tube A low 094-007523-00005 Tube A medium 094-007910-00000 Tube A high 094-007522-00002 Base plate 094-000327-00000 Guide castor 064-000562-00000 M8X15 self-locking hexagonal screw 094-001125-00000 M8X16 locking screw 064-000560-00000 M8 lock-tooth nut 094-007524-00000 Machine holder plate 094-007607-00002 Tube B low 094-007519-00005 Tube B medium...
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