SaMASZ Z 010/1 Operator's Manual

SaMASZ Z 010/1 Operator's Manual

Rear drum mower
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SaMASZ Sp. z o.o.
Poland, 15-161 Białystok, ul. Trawiasta 15
Rok założenia – 1984
NIP 966-159-29-76
tel. (+48) (85) 664-70-31
fax (+48) (85) 664-70-41
e-mail: samasz@samasz.pl
www.samasz.pl
OPERATOR'S MANUAL
REAR DRUM MOWER
Z 010 – 1.65 m
Z 010/1 – 1.85 m
Z 010/2 – 2.10 m
Z 010/4 – 2.10 m
IN005EN010
Serial No:
2012.06.13
EDITION NO 10
The original instruction

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  • Page 1 (+48) (85) 664-70-31 fax (+48) (85) 664-70-41 e-mail: samasz@samasz.pl www.samasz.pl OPERATOR’S MANUAL REAR DRUM MOWER Z 010 – 1.65 m Z 010/1 – 1.85 m Z 010/2 – 2.10 m Z 010/4 – 2.10 m IN005EN010 Serial No: 2012.06.13 EDITION NO 10...
  • Page 2 DANGER TURNING THE DRIVE ON, IF THE MOWER IS NOT IN WORKING POSITION DANGER LIFTING THE MOWER BEFORE THE MOWING DISCS COME TO COMPLETE STANDSTILL DANGER OPERATING WHEN ANY PERSON REMAINS IN THE DANGER AREA OF 50 m ADJUSTING THE MOWER FOR MOWING Translated by: Łukasz Łapiński...
  • Page 3: Table Of Contents

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 Contents Page 1. IDENTIFYING THE MACHINE ....................2 2. INTRODUCTION ......................... 2 3. TECHNICAL DATA ........................3 3.1. Specifications ........................... 3 3.2. Design and working principle ....................4 3.3.
  • Page 4: Identifying The Machine

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 1. IDENTIFYING THE MACHINE Data plate is mounted to the mower’s main frame in the place shown below (Fig. 1). Fig. 1. Data plate place Data plate includes:...
  • Page 5: Technical Data

    The Z 010 mower should be used with class 0.9 tractors with 40 HP of power. The Z 010/1 mower should be used with class 0.9 tractors with 60 HP of power. The Z 010/2 mower should be used with class 0.9 tractors with 70 HP of power.
  • Page 6: Design And Working Principle

    Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 3.2. Design and working principle Fig. 2. Parts of SaMASZ rear drum mower – flat cover Fig. 3. Parts of SaMASZ rear drum mower – slanted cover 1 – 3-point-linkage frame, 5 –...
  • Page 7: Standard Equipment And Spare Parts

    Shaft end without clutch – Shaft end without clutch – Connect to tractor. Connect to the mower. Fig. 5a. Shaft lubricating instructions and connecting directions Z 010 and Z 010/1 Shaft end without clutch – Shaft end with unidirectional right Connect to tractor.
  • Page 8: Safety Advice

    In the event of the PTO shaft damage due to its use for any other purpose than specified in the manual, the SaMASZ company shall not bear any responsibility for the shaft manufacturer not accepting the warranty claim.
  • Page 9 Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 Mowing can only be started after the power take-off reaches a nominal speed of 540 rpm. The power take-off cannot exceed speeds of 600 rpm. There should be a safe distance between the mower and people, a minimum of 50 m. Utmost care should be maintained while working in the vicinity of roads and streets.
  • Page 10: Transport

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 Hydraulic hoses should be periodically checked and in the event of damage or age should be replaced. Hydraulic hoses should not be used for a period longer than 5 years.
  • Page 11: Operating Elements

    Use only articulated telescopic shafts recommended by the manufacturer of the mower. 4.5. Residual risk Despite the fact that the manufacturer of the mower SaMASZ Sp. z o.o. Bialystok, in order to eliminate danger, assumes responsibility for the design and construction of its mowers, some elements of risk are unavoidable during mower operation.
  • Page 12: Warning Decals

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 While assessing residual risk the mower is treated as a machine which to the moment of its manufacture was designed and constructed according to the level of technology used at the time of its manufacture.
  • Page 13 Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 4. N-4 5. N-5 6. N-6 Caution – while making repairs Caution – belt transmission, be Caution – rotating parts the machine must be stopped! extremely careful! 7.
  • Page 14 Z 010; Z 010/1; Z 010/2; Z 010/4 19. N-107 20. N-120 21. P-2 22. A-6 Locations Fig. 7a. of warning signs (Z 010, Z 010/1, Z 010/2) Fig. 7b. Points of placing warning signs on mower with swath conditioner Z 010/4 a.o. - 12 -...
  • Page 15: Design And Operation Of Safety Breakaway Device

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 4.7. Design and operation of safety breakaway device Z 010 Z 010/1, Z 010/2 Z 010/4 Fig. 8. Safety device Fig. 9. The mower breaks back when the safety device operates Safety device (Fig.
  • Page 16: Operation Of The Mower

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 a) In order to switch the mower safety breakaway device from transport to operating position, the following steps should be taken: lower the mower cutterbar onto the ground, unlock the transport clip (!!!!!), turn the tractor front wheels left most (Fig.
  • Page 17: Preparing The Mower For Transport

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 5.2. Preparing the mower for transport 5.2.1. Standard design To put the mower into the transport position, please do the following: mount the 3-point linkage frame onto the tractor links, position the 3-point linkage frame with beam along the tractor axis (Fig.
  • Page 18: Mechanical Lock Of Hydraulic Lifting

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 in the side transport position (Fig. 12a) you can leave PTO shaft connected. In the rear transport position (Fig. 12b) you have to disconnect PTO shaft. O – open Z –...
  • Page 19: Connecting The Articulated Telescopic Shaft

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 Fig. 16. SaMASZ mower in the transport position with warning plates CAUTION: The warning devices can be ordered from the mower manufacturer. warning triangle which can be put into holder on top mower guard.
  • Page 20: Adjustment Of Conditioner Shaft's Position

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 CAUTION: Operate machinery only with the articulated telescoping shafts designated for use with that machinery. Before strating work chceck if all the covers (tractor, machinery and shaft) are in place and functioning. Gamage or lost elements must be replaced with original spares.
  • Page 21: Operation

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 Disassembly of flail encompasses unscrewing nut (M12 oc. kl. 8) with open wrench (19), taking bolt M12x50 kl. 8.8. out and taking flail out as well. Assembly of new flail is performed in the opposite way (Fig.
  • Page 22: Mounting And Adjustment

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 about 40 cm Fig. 21. Working position of SaMASZ rear drum mower 6. MOUNTING AND ADJUSTMENT 6.1. Mounting and timing of the knives Z010, Z010/1 Z010/2 Fig. 22. Timing of the knives on the mowing saucers 6.2.
  • Page 23: Adjusting The Cutting Unit

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 CAUTION: The cutting edges of the new knives should be directed towards ground. 6.3. Adjusting the cutting unit ADJUSTING THE MOWER FOR MOWING Fig. 24. Adjust the drums level with the ground 6.4.
  • Page 24: Maintenance And Service

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 Fig. 26. 3-point linkage support chain 6.6. Maintenance and service 6.6.1. Checking the knives and knife holders All knives should have the same lengths and weights. Always check mower before starting work for damaged, missing and/or worn blades (knives).
  • Page 25: Daily Maintenance

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 Fig. 28. Spring V-belts tensioner, 1 – checking plate. Check dimension “A” should be 0 – 3.0 mm 6.6.3. Daily maintenance Everyday after work please carry out the following maintenance:...
  • Page 26: Lubrication Instruction

    Fig. 29. Lubrication points a) mowers Z 010; Z 010/1; Z 010/2, b) mower Z 010/4 Tab. 4. Lubrication table Symbol...
  • Page 27: Defects And Their Repairs

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 8. DEFECTS AND THEIR REPAIRS Defect Reason Repair Some missing blades Install or replaced blades Worn blades Replace worn blades Improperly installed blades Install blades according to (left –...
  • Page 28: Disassembly And Withdrawal From Work

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 9. DISASSEMBLY AND WITHDRAWAL FROM WORK CAUTION: Before disassembly the mower should be disconnected from the tractor. 9.1. Disassembly Before starting any repair or service the mower should be cleaned and any grass or dirt removed.
  • Page 29: Warranty Terms

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 11. WARRANTY TERMS 11.1. Warranty claims procedures 1. The manufacturer guarantees its products against faults in materials or production. 2. Faults or malfunctions of the mower which become apparent within a 24 month period of the date of purchase will be corrected free of chargé...
  • Page 30: Warranty Repairs Record

    Rear drum mower Operator’s manual Z 010; Z 010/1; Z 010/2; Z 010/4 CAUTION: The manufacturer reserves the right to alter technical design and specification without prior notice and without liability. CAUTION: The SaMASZ Company is continually working on improvement and development of all types and models of mowers.

This manual is also suitable for:

Z 010Z 010/2Z 010/4

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